EP0204606B1 - Vorrichtung zum Aufrichten, Füllen und Palettisieren von Behältern - Google Patents
Vorrichtung zum Aufrichten, Füllen und Palettisieren von Behältern Download PDFInfo
- Publication number
- EP0204606B1 EP0204606B1 EP86401074A EP86401074A EP0204606B1 EP 0204606 B1 EP0204606 B1 EP 0204606B1 EP 86401074 A EP86401074 A EP 86401074A EP 86401074 A EP86401074 A EP 86401074A EP 0204606 B1 EP0204606 B1 EP 0204606B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- station
- container
- palletisation
- pallet
- filling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000009434 installation Methods 0.000 claims abstract description 30
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 24
- 238000012546 transfer Methods 0.000 claims abstract description 11
- 230000002093 peripheral effect Effects 0.000 claims abstract description 5
- 230000000717 retained effect Effects 0.000 claims abstract description 5
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 3
- 238000004804 winding Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 claims 1
- 238000012549 training Methods 0.000 description 23
- 239000000463 material Substances 0.000 description 5
- 239000003292 glue Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
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- 238000004806 packaging method and process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 241001080024 Telles Species 0.000 description 1
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- 239000010959 steel Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/02—Machines characterised by incorporation of means for making the containers or receptacles
- B65B5/024—Machines characterised by incorporation of means for making the containers or receptacles for making containers from preformed blanks
Definitions
- the present invention relates to a modular installation for carrying out the volume of large capacity containers, their filling and their positioning on pallets. It applies more particularly to the container of the type described in US Patent No. 3,072,314.
- This known container comprises a parallelepipedic box of square or rectangular section, open at its two ends, and whose bottom bottom is reduced to four peripheral flaps hinging on the side walls of the container, a pallet formed by an empty frame internally on which the box rests by said peripheral flaps and a wooden rack with a surface slightly smaller than the inside section of the box, and which constitutes a movable bottom for the container.
- This patent also describes an installation corresponding to the preamble of claim 1 and a method of filling such a container, which consists in lifting said rack by means of a piston passing through the opening of the pallet and the hollow bottom of the body, until bringing it substantially to the level of the upper opening of the body, to have a first layer of products on the rack, to lower the piston from the height of said layer of products, to load a second layer at constant level and continue until the rack comes to rest on the peripheral flaps.
- the present invention relates to an installation for the volume setting and filling at constant level of a container of the aforementioned type, and which allows the use of pallets or any handling support, standard or not commercially available, in place of said feet. , and replace the wooden rack forming the bottom of the container with a simple cardboard plate or any other suitable material.
- the bottom plate of the container is always supported by its entire surface, since during filling, it rests on the flat piston elements in the expanded position, and when it rests on the bottom flaps, its periphery is supported by the free rollers and its central part rests on the plane formed by the retracted flat piston elements. It is the same during the transfer of the full container between the filling station and the palletizing station since the bottom slides on the horizontal transfer plate. It is therefore not necessary to produce the bottom plate in a material which is particularly resistant to bending, as was the case for the racks of the prior art. On the contrary, simple cardboard plates or the like can be used.
- the installation seen in plan has the shape of a T, formed of two perpendicular processing chains, having in common the palletizing station, the first processing chain comprising in series the training station, the station filling station and the palletizing station, and the second chain comprising the supply station, the palletizing station and the evacuation station.
- Said means for keeping the container in shape comprises upper and lateral longitudinal guides which bear respectively on the longitudinal edges of the upper opening of the container and on the longitudinal walls of the latter, a front plate of transverse direction relative to the direction movement of the conveyor so as to serve as a stop for the front wall of the container, and a lock pressing on the rear wall of the container so as to prevent it from resuming a flattened shape.
- Said front plate is articulated horizontally around a transverse axis between a position where it is vertical and serves as a front stop and a position where it is positioned horizontally at the same level as the horizontal plane of the filling station, the rear portion of said plate then raising the bottom flap which is articulated on the front transverse wall of the container, while the front portion completes the interval between the training station and the filling station to allow the container to slide.
- Said means for lifting the bottom flaps also include two lateral flaps articulated horizontally about parallel longitudinal axes, between a vertical retracted position and a horizontal position where they raise the bottom flaps which border the longitudinal walls of the container, and a rear slide , which, in the active position, raises the bottom flap which borders the rear transverse wall of the container.
- each of the first and second carriages consists of a chassis guided in movement by guide rails which laterally run alongside the training station and the filling station, said chassis being provided with 'A pusher flap mounted pivoting about a vertical axis between an extended position in which it bears on the rear wall of the container and a retracted position where it is positioned laterally out of the path of the container on the first processing chain mentioned above.
- a single cart with a single pusher flap can be used to transfer it from the training station to the filling station.
- a loaded container can weigh up to 1000 kg, it is preferable to use two side carriages, each equipped with a pusher flap and arranged on either side of the container to transfer a full container from the station. filling at the palletizing station.
- the container to which the invention applies is constituted by a rectangular box 10 of corrugated cardboard, comprising two longitudinal walls 12, 14 and two transverse walls 16, 18, four bottom flaps 20, 22, 24, 26 articulated on the lower edges of the four walls and four upper flaps (only two of which 28, 30 are visible in FIG. 1), articulated on the upper edges of the walls and intended for closing the box.
- the bottom flaps can be cut at 45 ° in their angles, as can be seen on the strip 24 shown in Figure 3, so that they are placed in the same plane when folded, or they can be cut at right angles and, in this case, they overlap in the corners.
- the bottom flaps are intended to be folded perpendicular to the side walls of the box and, in this position, they define a central opening 34 of rectangular shape.
- the installation when viewed in plan, has substantially the shape of a T.
- the central branch or “container chain” includes in series a station d introduction and training A, a filling station B and a palletizing station C.
- the upper branch of the installation or “palletizing chain” includes a pallet supply station D, the palletizing station C which is common with that of the container chain and an evacuation station E.
- the two chains can be arranged in parallel and be connected by transfer means.
- the container chain comprises a frame formed by two rows of vertical uprights 36 interconnected by longitudinal beams 38, 40 and by transverse beams 42, 43.
- Station A which is located at the lower end of the container chain, comprises a horizontal plate 44 located at the same level as a service platform 46.
- a front flap 48 pivotally mounted about a horizontal axis 50, of transverse direction relative to the direction of said container chain. In the standby position, said flap is arranged vertically and therefore serves as a stop for the introduction of the container. It comes to bear by its longitudinal walls 12, 14, against lower profile guides 52, 54 ( Figure 3) fixed on the uprights 36 and by its upper edges against upper guides 56, 58 in the form of brackets fixed adjustable way on the transverse beams 42.
- the spacing between the lower guides and that between the upper guides are adjustable, thus allowing the introduction of containers having the most common formats, for example 1200 x 1000 mm and 1000 x 800 mm.
- the height of the beam 42 is adjustable so as to adapt the position of the upper guides 56, 58 to the maximum and minimum heights selected for the containers, ie 1100 and 800 mm.
- flaps 62, 64 pivotally mounted about horizontal axes parallel to the direction of the container chain. In the standby position, these flaps hang vertically downwards, as shown on the right in FIG. 3, while in their active position, they are brought by double-acting cylinders (of which only one, 66, is shown in the Figure 3) in the horizontal position shown on the left in said figure, for which they raise the longitudinal bottom flaps 20, 22 towards their horizontal position.
- the front flap 48 can be pivoted by a jack, not shown, from its vertical standby position to a horizontal position for which it raises the bottom flap 26 to its horizontal position.
- Station A is also equipped at the rear with a lock 68 ( Figure 5) intended to prevent the container from returning to its flattened shape when it is released, and with a slide 70 intended to pivot the bottom flap rear 24 to its horizontal position.
- a lock 68 Figure 5
- a slide 70 intended to pivot the bottom flap rear 24 to its horizontal position.
- the pivot axes of the various flaps and the slide are positioned so that in the raised position, the latter are coplanar, defining a horizontal surface on which the bottom flaps are supported.
- the container 10 is driven from the training station A to the palletizing station B by means of a lateral carriage 72 shown in FIGS. 4 and 6.
- the carriage comprises a frame 74 arranged vertically in the space between the container in position at the station A and the contiguous row of uprights 36.
- the chassis is provided at its wedges with rollers 76 arranged to roll on the faces of two upper 78 and lower 80 longitudinal rails which are respectively fixed to the longitudinal guide 52 and to the longitudinal beam 38.
- the carriage is driven in longitudinal movement by means of kinematics which will be described later with reference to FIG. 6.
- FIG. 4 for the moment there is only a distinction between a kinematic sprocket 82 and a chain 84 winding on said pinion.
- the carriage carries a pusher flap 86 which can pivot about a vertical axis 88 (see also Figures 2 and 3) between an active position where it is applied on the rear wall of the container and a retracted position shown in dashed lines in the figure 2, under the action of a double-acting cylinder 90 ( Figure 4).
- a pusher flap When the pusher flap is in its active position and the carriage moves in the direction of the arrow f in FIG. 2, it moves the empty container from the training station A to the filling station.
- This station can optionally be equipped with four glue injectors 92 with multiple nozzles (only one is shown in FIG. 3) intended to apply dots of glue 94 to the internal faces of the bottom flaps 20 to 26.
- the filling station B comprises a horizontal support plane having a rectangular central opening 99 with the same area as the opening 34 at the bottom of the container.
- said support plane is constituted by free rollers 95, rotating around horizontal, parallel and transverse axes relative to the movement of the conveyor. These rollers border the opening 99 and are at the same level as the side flaps 62, 64 and the front flap 48, so that during the transfer of the container from the training station A to the filling station B, the bottom flaps are constantly kept in the folded position without ever opening.
- Free rollers 96 Figure 2 of transverse axis are also provided to ensure the continuity of said horizontal plane in the interval between the front flap 48 and the filling station.
- a pivoting flap 98 playing the same role as the front flap 48 of the training station A, that is to say that when in the vertical position, it constitutes a stop for positioning of the container in the filling station, and when in a horizontal position, it constitutes a plane on which the full container can be slid during its transfer to the palletizing station C.
- a piston 100 under the filling station is mounted a piston 100 whose axis coincides with the axis of symmetry of the opening 99.
- the piston rod is provided at its end with a central pad fixed 102, of elongated rectangular shape, and four trapezoidal expandable pads 104, 106, 108 and 110 arranged around the pad 102 and all located in the same horizontal plane.
- the two opposite expandable pads 108, 110 are provided to slide along the two guide rods 112, 114 between a retracted position where they are attached to the longitudinal sides of the central pad 102 and an expanded position (illustrated in FIGS. 7 and 8) where they occupy practically the entire internal section of the container.
- the opposite pads 104, 106 can occupy a retracted position and an expanded position shown in FIGS. 7 and 8 by sliding on two guide rods 116, 118.
- these the latter and the central shoe 102 constitute a continuous flat surface with a surface slightly smaller than that of the superimposed openings 34 and 99 of the bottom of the container and of the filling station.
- the expandable pads 104, 106 on the one hand, and 108, 110 on the other hand, are actuated by two practically identical drive mechanisms of which a nonlimiting exemplary embodiment is shown in FIG. 8.
- This mechanism includes two bent levers 120, 122 mounted pivoting around axes 124,126 passing through their elbow. The ends of one of their arms are articulated on a connecting rod 128 while the ends of their other arms are articulated on plates 130, 132 on which the expandable pads 108, 110 are fixed.
- An actuating cylinder 134, articulated on the installation chassis and on one of the arms of the lever 120 for example, is capable of driving the plates 130, 132 and their associated pads 108, 110 in opposite directions.
- the bent lever 120 is rotated about its axis 124 in a clockwise direction in FIG. 8, while the bent lever 122, pulled by the connecting rod 128, rotates in anticlockwise: the pads 108 and 110 will therefore move towards each other.
- a mechanism similar to that which has just been described is used to drive the pads 104, 106.
- a cardboard plate 136 with a surface slightly smaller than the internal surface of the bottom of the container. This plate is intended to constitute the bottom of the container after retraction of the piston, as will be explained later.
- the filling station B is equipped on either side of the container with two side carriages 138, 140 identical to the side car 72 of the training station A.
- These carts carry push flaps 142, 144 (see Figure 5) pivotally mounted between a retracted position where they are laterally erased in an area outside the volume generated during the movement of the container and a closed position where they are applied to the rear wall of a container in place in filling station B.
- the lateral carriages 72 and 138 which are located on the same side of the stations A and B, are connected by a connecting rod 146.
- a chain 84 already shown in Figure 4 is fixed by its ends 148, 150 on the carriages 72, 138. This chain is wound up to form a loop around the pinion 82 (see FIGS. 4 and 6) and of two pinions 152 and 154 mounted at the level of the training station A or slightly upstream of the latter.
- a pinion 156 of adjustable position ensures the tension of the chain 84.
- an endless chain 158 which is wound around sprockets 160,162,164 which define a straight path between station B and station C, and around a pinion 166 wedged on the same shaft 168 as that of pinion 154.
- Said shaft is driven by a motor not shown.
- the installation comprises two reels 170, 172 intended to wind the surplus flexible hoses 174, 176 used to supply the various jacks mounted on the carriages.
- Each of said reels comprises a fixed pulley 178 located upstream of the extreme position of the carriage 72 or 140 to the left and a movable pulley 180 around which the pipe 174 (or 176) is wound in S, its supply end 182 being fixed.
- a prestressed tension spring 184 anchored to a fixed point 186 and on a yoke 188 of the pulley 180, exerts on the latter a force which tends to move it away from the fixed pulley 178.
- the movable pulley 180 is returned by the spring 184 to its position also shown in solid lines, so that the pipe 174 is stretched and has no trailing portion. If the carriages move to the right (the car 138 coming to the position in dashed lines in Figure 6), the reserve of pipe 174 between the beams 178,180 takes place by the fact that the movable pulley 180 moves to the left in Figure 6 to its position shown in dashed lines, the spring 184 is then put in tension.
- the pallet supply station D includes a hopper 190 into which the pallets 192 can be introduced one by one either by a forklift through a side opening 194, or from above by an automatic pallet distribution store.
- each of the chains carries a predetermined number of tabs 204 (four in the case of FIG. 9) regularly spaced.
- the chains 196, 198 are driven in stepwise synchronism in the direction of the arrow f in FIG. 9, each step being equal to the distance separating the positions D, C and E from each other.
- the tabs 204 resting on the rear face of the pallets 192 can therefore introduce an empty pallet from the supply station D to the palletizing station C and evacuate the full pallet from the latter to the evacuation station E.
- a flat palletizing sheet 214 made of a material having a low coefficient of friction with respect to the cardboard. This sheet rests on a pallet and is intended to promote the sliding of the full content of the filling station to the pallet waiting at the palletizing station, as will be explained later.
- a plate 215 which can pivot freely around a transverse horizontal axis 217.
- This plate bears by its free edge on the sheet of palletizing 214. Its roles are, on the one hand, to form with the latter and with the front flap 98 a continuous flat surface on which the full container can be slid to the palletizing station and, on the other hand, catch up with the variations in level of the palletizing sheet 214, taking into account the fact that the pallets 192 do not all have exactly the same height.
- An operator introduces into the training station A a package 10 which she slides by its bottom flaps 20 to 26 open on the support plane 44 of said station (FIG. 2), at the same time as it puts it into the shape of a parallelepiped.
- the container thus formed abuts by its front transverse wall against the front flap 48 which is at this time in a vertical position and its side walls come to bear against the lateral guides 52, 54 and upper 56, 58 (FIG. 3) which have been previously adapted to the size and height of the container.
- the operator pushes the packaging until it locks via lock 68.
- the front flap 48 being retracted, the container is released.
- the carriage 72 then drives the empty container by means of its flap 86 to the filling station B.
- the front flap 98 is then raised in a vertical position to serve as a front stop, at the same time as the carriages 138, 140 which are located at station B move empty to the palletizing station C.
- the state of the three stations A, B and C is shown in Figure 5c.
- the piston rod 100 ( Figure 8) rises through the lower opening of the container until its pads arrive at a slight level. lower than the upper edge of the container. During this climb, the four lateral pads 104 to 110 expand, occupying practically the entire surface of the upper opening of the container, as can be seen in FIGS. 5c and 8.
- the operator then deposits a cardboard bottom plate 136 (FIG. 8) which she takes from a plate store located within reach of her hand, then she loads the first level of products, constituted for example by packets 220 arriving on a feed conveyor 222 which passes over stations A, B and C ( Figure 2).
- the piston stops a short distance above the bottom flaps, as can be seen in FIG. 8.
- the lateral shoes 104 to 110 then retract towards the central shoe 102 and the piston finishes its stroke, applying the bottom plate 136 to the dots of glue 94 which have been deposited on the bottom flaps.
- the upper chains 206,208 (FIGS. 2 and 9) are then driven anticlockwise in FIG. 9, so that they pull the pallet sheet 214. This slides between the full container 10 and the pallet 192 which carries the latter. In this movement, the pallet is retained by the tabs 204 and the container by a fixed stop 226. By thus moving back, the palletizing sheet covers the pallet 192 'which has been previously deposited at the supply station D. This position of the pallet sheet is shown in dashed lines in FIG. 9.
- the lower chains 196, 198 carrying the tabs 214 are then set in anticlockwise movement in FIG. 9, at the same time as the upper chains 206, 208 which drive the pallet sheet.
- the lower chains drive, through their cleats, on the one hand the full container and its pallet 192 from station C towards the evacuation station E, and, on the other hand, the empty pallet 192 covered with the pallet sheet from supply station D to pallet station C.
- FIG. 9 shows in dashed lines the format of a smaller container, the corresponding stop position of the tabs and the corresponding position of the stop.
- the installation according to the invention therefore makes it possible to carry out the loading at a constant level of a container with an open bottom, the latter being provided with a simple cardboard plate or any other material as a bottom and being mounted on a standard or non-commercial handling support.
- the bottom of the container does not risk deformation at any time since it constantly rests on a flat surface. This also makes it possible to remove the feet with which the known containers of this type were equipped.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
- Pallets (AREA)
- Warehouses Or Storage Devices (AREA)
- Container Filling Or Packaging Operations (AREA)
- Packages (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT86401074T ATE34138T1 (de) | 1985-06-07 | 1986-05-22 | Vorrichtung zum aufrichten, fuellen und palettisieren von behaeltern. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8508676 | 1985-06-07 | ||
FR8508676A FR2583019B1 (fr) | 1985-06-07 | 1985-06-07 | Installation pour la mise en volume, le remplissage et la palettisation de conteneurs |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0204606A1 EP0204606A1 (de) | 1986-12-10 |
EP0204606B1 true EP0204606B1 (de) | 1988-05-11 |
Family
ID=9320011
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP86401074A Expired EP0204606B1 (de) | 1985-06-07 | 1986-05-22 | Vorrichtung zum Aufrichten, Füllen und Palettisieren von Behältern |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0204606B1 (de) |
AT (1) | ATE34138T1 (de) |
DE (1) | DE3660186D1 (de) |
ES (1) | ES8704411A1 (de) |
FR (1) | FR2583019B1 (de) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2226979A (en) * | 1989-01-16 | 1990-07-18 | Peter Ellice Elford | Package forming apparatus |
CN110448178B (zh) * | 2019-07-26 | 2021-04-20 | 广州忘情椒水科技有限公司 | 一种用于共享直饮矿泉水机分级定量取用方法 |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2267244A1 (en) * | 1974-04-11 | 1975-11-07 | Hermier Gonzague | Automatic packaging device using cartons - has pivotal table erecting blanks and vertically movable platform |
FR2387882A1 (fr) * | 1977-04-20 | 1978-11-17 | Martin Sa | Procede et dispositif de chargement de colis sur palettes |
-
1985
- 1985-06-07 FR FR8508676A patent/FR2583019B1/fr not_active Expired
-
1986
- 1986-05-22 EP EP86401074A patent/EP0204606B1/de not_active Expired
- 1986-05-22 DE DE8686401074T patent/DE3660186D1/de not_active Expired
- 1986-05-22 AT AT86401074T patent/ATE34138T1/de not_active IP Right Cessation
- 1986-05-27 ES ES555362A patent/ES8704411A1/es not_active Expired
Also Published As
Publication number | Publication date |
---|---|
FR2583019B1 (fr) | 1987-09-18 |
ES555362A0 (es) | 1987-04-16 |
DE3660186D1 (en) | 1988-06-16 |
ES8704411A1 (es) | 1987-04-16 |
FR2583019A1 (fr) | 1986-12-12 |
ATE34138T1 (de) | 1988-05-15 |
EP0204606A1 (de) | 1986-12-10 |
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