EP0084257A2 - Termination and terminal for ribbon conductors - Google Patents
Termination and terminal for ribbon conductors Download PDFInfo
- Publication number
- EP0084257A2 EP0084257A2 EP82306931A EP82306931A EP0084257A2 EP 0084257 A2 EP0084257 A2 EP 0084257A2 EP 82306931 A EP82306931 A EP 82306931A EP 82306931 A EP82306931 A EP 82306931A EP 0084257 A2 EP0084257 A2 EP 0084257A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- lance
- cable
- conductor
- socket
- lip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004020 conductor Substances 0.000 title claims abstract description 43
- 239000002184 metal Substances 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 5
- 230000000149 penetrating effect Effects 0.000 claims abstract description 3
- 230000015572 biosynthetic process Effects 0.000 claims abstract 2
- 238000009413 insulation Methods 0.000 claims description 9
- 230000035515 penetration Effects 0.000 claims description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 239000005041 Mylar™ Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
- H01R4/2495—Insulation penetration combined with permanent deformation of the contact member, e.g. crimping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
- H01R12/61—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to flexible printed circuits, flat or ribbon cables or like structures
- H01R12/613—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to flexible printed circuits, flat or ribbon cables or like structures by means of interconnecting elements
- H01R12/616—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to flexible printed circuits, flat or ribbon cables or like structures by means of interconnecting elements having contacts penetrating insulation for making contact with conductors, e.g. needle points
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2101/00—One pole
Definitions
- the invention relates to the termination of ribbon conductors and more particularly to the termination of flat cable having ribbon conductors sandwiched between layers of insulation.
- a terminal comprises a first metal plate portion from which upstands a cable penetrating tab-like lance having parallel opposite edge portions and a second metal plate portion provided with a socket aligned with the lance and having lips pushed out of the plane of the_ plate and converging towards their free ends to define a lance receiving mouth.
- a disadvantage of the prior terminal is that the force required to obtain a satisfactory electrical connection between the contact rings and the cable conductor is relatively high. Furthermore, as the lance-receiving mouth of the prior terminal is circular, there may be a risk of relaxation of the connection in view of the small area of direct contact between the edge portions of the tab-like lance and the socket lip.
- the terminal can be applied with simple tooling and without need for a high force. It is further preferred that the resulting terminations will have a relatively high current carrying capacity.
- the lance receiving mouth is slot-form, the arrangement being such that, after penetration of the cable by the lance, a portion of the cable conductor will be drawn into the mouth by the lance compressed between and in direct contact with, a face of the lance and one lip by insertion of the lance into the socket.
- the conductor portion is compressed between two metal parts for a distance equal to the entire width of the tab ensuring a good electrical connection.
- Each interface of the connection is metal to metal resulting in a gas tight connection.
- the lance has been pushed out from the first metal plate portion providing an aperture into which a portion of the cable is deformed during termination, the face of the lance engaged by the conductor portion being adjacent the aperture.
- an electrical connection between a ribbon conductor and first and second metal plate portions of an electrical terminal in which a tab-like lance having parallel opposite edge portions upstanding from the first metal plate portion penetrates the ribbon conductor and is received in a socket provided in the second plate portion, the socket having lips pushed out of the plane of the second plate portion and converging towards their free ends to define lance-receiving mouth, the lance-receiving mouth being slot-form and a portion of the conductor having been drawn into the mouth by the face of the lance and compressed between and in direct contact with one lip and the face of the lance.
- ribbon conductor material has been displaced from between the face of the tab and the one lip further into-the socket.
- a terminal for very thin foil-like conductors includes opposed metal plate portions each formed with raised teeth which engage the conductor where the plate portions are urged together.
- a disadvantage of the known connector is that all of the teeth must pierce and tear the conductor during termination to effect connection with the result that not only is a relatively high termination force required but the conductor is substantially weakened by the piercing and tearing. It would not be practicable to use the known connector to terminate flat cable in which the ribbon conductor is relatively thick in view of the high force j required.
- the splice terminal 11 is stamped and formed from a single piece of sheet metal stock, (approximately .016 inches thick Cu alloy 195), and comprises first and second plate portions 12,12' and 13,13' at respective opposite ends for terminating respective ends of : flat cable 20,20'.
- Each first plate portion 12 or 12' is integrally joined to its respective second plate portion 13 or 13' by an integral web 14 or 14'.
- a series of tab-form lances 15 and 15' having parallel opposite edge portions are located in cruciform fashion on respective first plate portions in alignment with a corresponding series of sockets 16 and 16' located on the respective second plate portions.
- Each lance 15 or 15' is pushed out of the plane of the plate portion providing an aperture 17 or 17'.
- Each socket 16 or 16' has lips 19 pushed out of the plane of the plate portion and converging towards their free ends to define a slot-form lance receiving mouth 21.
- the edges 22 of the lips 19 are relatively sharp being defined by piercing through impressed portions of the plate to provide the mouth.
- the flat cables comprise ribbon conductors 23 of .009 to .014 inches thick sandwiched between first and second layers of insulation 24 and 25 (MYLAR) approximately .007 inches thick and a proprietary adhesive.
- a cable is inserted between first and second plate portions i2 and 13 and a plier type tool having planar pressing faces is used to apply a force of approximately 1,000 pounds to the plate portions forcing the lances through the cable into the mouths drawing with them portions 27 of the ribbon conductor.
- a portion 28 of the insulation is severed by the edge 22 of the lip 19 and ultimately expelled from between the conductor and lip.
- Conductor material is displaced from between the faces of the lances and the lips 19 leaving portions 26 of reduced thickness compressed between and in direct contact with the faces of the lances and the lips.
- Portions of ribbon conductor and the other layer 25 of insulation are deformed into the respective apertures 17. Forces acting on the free end 31 of the lance during termination broaden the free end assisting in preventing relaxation of the connection and are transmitted through the lance to the portion 26 of the conductor enhancing the compressive force.
- the resulting termination is capable of carrying relatively high currents of up to 60 amps and yet the termination is of relatively low height. in consequence, the termination is particularly suitable for undercarpet flat cable.
Landscapes
- Coupling Device And Connection With Printed Circuit (AREA)
- Multi-Conductor Connections (AREA)
- Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
- Insulated Conductors (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Abstract
Description
- The invention relates to the termination of ribbon conductors and more particularly to the termination of flat cable having ribbon conductors sandwiched between layers of insulation.
- In circumstances where space is restricted and where cable thickness should be kept to a minimum, for example under carpets, it is often desirable to use flat cable. There have been many prior proposals for terminating such cable but none has been wholly satisfactory.
- In one prior proposal described in U.S. Patent No. 4,263,474, a terminal comprises a first metal plate portion from which upstands a cable penetrating tab-like lance having parallel opposite edge portions and a second metal plate portion provided with a socket aligned with the lance and having lips pushed out of the plane of the_ plate and converging towards their free ends to define a lance receiving mouth.
- Although pressing the plate portions together drives the lance through a cable located between the plates into the socket, the major current carrying connection is made between contact rings upstanding from respective plate portions which are clamped against opposite sides of the cable.
- A disadvantage of the prior terminal is that the force required to obtain a satisfactory electrical connection between the contact rings and the cable conductor is relatively high. Furthermore, as the lance-receiving mouth of the prior terminal is circular, there may be a risk of relaxation of the connection in view of the small area of direct contact between the edge portions of the tab-like lance and the socket lip.
- It is an object of the invention to provide an electrical terminal which will establish a reliable electrical connection to the ribbon conductors of a flat cable.
- It is preferred that the terminal can be applied with simple tooling and without need for a high force. It is further preferred that the resulting terminations will have a relatively high current carrying capacity.
- According to one aspect of the invention, in an electrical terminal as described in the third paragraph of this specification, the lance receiving mouth is slot-form, the arrangement being such that, after penetration of the cable by the lance, a portion of the cable conductor will be drawn into the mouth by the lance compressed between and in direct contact with, a face of the lance and one lip by insertion of the lance into the socket.
- In the resulting termination, the conductor portion is compressed between two metal parts for a distance equal to the entire width of the tab ensuring a good electrical connection. Each interface of the connection is metal to metal resulting in a gas tight connection.
- Preferably, in a terminal according to the invention, the lance has been pushed out from the first metal plate portion providing an aperture into which a portion of the cable is deformed during termination, the face of the lance engaged by the conductor portion being adjacent the aperture.
- Any tendency for the tab to relax would enhance the contact force.
- According to another aspect of the invention, there is provided an electrical connection between a ribbon conductor and first and second metal plate portions of an electrical terminal in which a tab-like lance having parallel opposite edge portions upstanding from the first metal plate portion penetrates the ribbon conductor and is received in a socket provided in the second plate portion, the socket having lips pushed out of the plane of the second plate portion and converging towards their free ends to define lance-receiving mouth, the lance-receiving mouth being slot-form and a portion of the conductor having been drawn into the mouth by the face of the lance and compressed between and in direct contact with one lip and the face of the lance.
- It is preferred that ribbon conductor material has been displaced from between the face of the tab and the one lip further into-the socket.
- In another prior proposal described in U.S. Patent No. 3,247,316, a terminal for very thin foil-like conductors includes opposed metal plate portions each formed with raised teeth which engage the conductor where the plate portions are urged together. However, a disadvantage of the known connector is that all of the teeth must pierce and tear the conductor during termination to effect connection with the result that not only is a relatively high termination force required but the conductor is substantially weakened by the piercing and tearing. It would not be practicable to use the known connector to terminate flat cable in which the ribbon conductor is relatively thick in view of the high force j required.
- In a further prior proposal described in U.S. 3,997,233 and U.S. 3,851,945, a lance on one connector plate portion is received in a slot or another plate portion after penetration of a ribbon conductor. However, in the terminal of U.S. 3,997,233, a portion of ribbon conductor drawn into the slot is not compressed between two metal parts, insulation being trapped between a lip of the slot and the ribbon conductor with a consequential risk of relaxation of the connection and loss of satisfactory electrical connection. In the terminal of U.S. 3,851,945, the opposite edge portions of the tab are not parallel, but coverage to a point with the result that ribbon conductor material will not be drawn into the slot , the tips of which only grip the lance.
- A specific example of the invention will now be described with reference to the accompanying drawings in which:
- Figure 1, is a perspective view of a terminal according to the invention with flat cable ends aligned for insertion therein;
- Figure 2 is a perspective view of the terminal of Figure 1 after termination of the cable;
- Figure 3 is an underplan view of the terminal of Figure 1;
- Figure 4 is a cross-sectional view taken along line 4-4 of Figure 1;
- Figure 5 is a cross-sectional view taken along 5-5 of Figure 4;
- Figure 6 is a' schematic cross-sectional view with the cable inserted therein prior to termination; and,
- Figure 7 is a fragmentary cross-sectional view of the termination taken along line 7-7 of Figure 2.
- The splice terminal 11 is stamped and formed from a single piece of sheet metal stock, (approximately .016 inches thick Cu alloy 195), and comprises first and
second plate portions flat cable 20,20'. Eachfirst plate portion 12 or 12' is integrally joined to its respectivesecond plate portion 13 or 13' by anintegral web 14 or 14'. - A series of tab-
form lances 15 and 15' having parallel opposite edge portions are located in cruciform fashion on respective first plate portions in alignment with a corresponding series ofsockets 16 and 16' located on the respective second plate portions. Eachlance 15 or 15' is pushed out of the plane of the plate portion providing anaperture 17 or 17'. Eachsocket 16 or 16' haslips 19 pushed out of the plane of the plate portion and converging towards their free ends to define a slot-formlance receiving mouth 21. Theedges 22 of thelips 19 are relatively sharp being defined by piercing through impressed portions of the plate to provide the mouth. - The flat cables comprise
ribbon conductors 23 of .009 to .014 inches thick sandwiched between first and second layers ofinsulation 24 and 25 (MYLAR) approximately .007 inches thick and a proprietary adhesive. - In use of the terminal, a cable is inserted between first and second plate portions i2 and 13 and a plier type tool having planar pressing faces is used to apply a force of approximately 1,000 pounds to the plate portions forcing the lances through the cable into the mouths drawing with them
portions 27 of the ribbon conductor. During entry into the mouth aportion 28 of the insulation is severed by theedge 22 of thelip 19 and ultimately expelled from between the conductor and lip. Conductor material is displaced from between the faces of the lances and thelips 19 leavingportions 26 of reduced thickness compressed between and in direct contact with the faces of the lances and the lips. Portions of ribbon conductor and theother layer 25 of insulation are deformed into therespective apertures 17. Forces acting on thefree end 31 of the lance during termination broaden the free end assisting in preventing relaxation of the connection and are transmitted through the lance to theportion 26 of the conductor enhancing the compressive force. - It should be noted that, in the termination, a major component of the forces acting on the
conductor portion 26 extend in the plane of the terminal. As both interfaces of the connection to the conductor are metal to metal the connection is gas tight and less prone to relax than if an insulating layer were under compression at one interface. Both the lance and theconductor portion 26 are gripped between and in direct metal-to-metal contact with theopposite metal lips 19 which are also under compression having been deformed back towards the plane of the plate portion by the force applied during termination. - The resulting termination is capable of carrying relatively high currents of up to 60 amps and yet the termination is of relatively low height. in consequence, the termination is particularly suitable for undercarpet flat cable.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT82306931T ATE16333T1 (en) | 1982-01-15 | 1982-12-23 | CONNECTION ARRANGEMENT AND CONNECTION ELEMENT FOR FLAT CABLE. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US33955782A | 1982-01-15 | 1982-01-15 | |
US339557 | 1989-04-17 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0084257A2 true EP0084257A2 (en) | 1983-07-27 |
EP0084257A3 EP0084257A3 (en) | 1983-08-10 |
EP0084257B1 EP0084257B1 (en) | 1985-10-30 |
Family
ID=23329587
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP82306931A Expired EP0084257B1 (en) | 1982-01-15 | 1982-12-23 | Termination and terminal for ribbon conductors |
Country Status (9)
Country | Link |
---|---|
EP (1) | EP0084257B1 (en) |
JP (1) | JPS58123676A (en) |
AT (1) | ATE16333T1 (en) |
BR (1) | BR8300064A (en) |
CA (1) | CA1195397A (en) |
DE (1) | DE3267197D1 (en) |
ES (1) | ES269585Y (en) |
IE (1) | IE53862B1 (en) |
MX (1) | MX157446A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3696918A1 (en) * | 2019-02-18 | 2020-08-19 | Japan Aviation Electronics Industry, Ltd. | Connecting method, connecting structure and connection terminal |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59217971A (en) * | 1983-05-25 | 1984-12-08 | 松下電工株式会社 | Connector for flat cable |
KR940003483B1 (en) * | 1988-05-13 | 1994-04-22 | 에이엠피 인코포레이티드 | Electrical terminal for flat power cable |
DE19812093C1 (en) * | 1998-03-19 | 1999-10-07 | Framatome Connectors Int | Crimp connection |
JP4191128B2 (en) * | 2004-11-16 | 2008-12-03 | 古河電気工業株式会社 | Connection structure between flat cable and electronic components |
WO2018055777A1 (en) * | 2016-09-26 | 2018-03-29 | 有限会社コスモポリタン | Connector |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3504101A (en) * | 1968-09-30 | 1970-03-31 | Amp Inc | Electric connector for aluminum foil |
US3553347A (en) * | 1967-07-25 | 1971-01-05 | Post Office | Wire connectors |
US3594704A (en) * | 1969-10-02 | 1971-07-20 | Raychem Corp | In-line connector for electrical conductors or the like |
US3851945A (en) * | 1972-11-29 | 1974-12-03 | Amp Inc | Electrical connector for flexible flat cable |
US3997233A (en) * | 1976-02-19 | 1976-12-14 | E. I. Du Pont De Nemours And Company | Flat conductor cable connector |
FR2476921A1 (en) * | 1980-02-21 | 1981-08-28 | Thomas & Betts Corp | ELECTRICAL CONNECTOR FOR FLAT CABLES |
-
1982
- 1982-12-21 CA CA000418190A patent/CA1195397A/en not_active Expired
- 1982-12-23 AT AT82306931T patent/ATE16333T1/en not_active IP Right Cessation
- 1982-12-23 DE DE8282306931T patent/DE3267197D1/en not_active Expired
- 1982-12-23 EP EP82306931A patent/EP0084257B1/en not_active Expired
-
1983
- 1983-01-04 IE IE13/83A patent/IE53862B1/en unknown
- 1983-01-05 ES ES1983269585U patent/ES269585Y/en not_active Expired
- 1983-01-07 BR BR8300064A patent/BR8300064A/en not_active IP Right Cessation
- 1983-01-14 MX MX195913A patent/MX157446A/en unknown
- 1983-01-14 JP JP58005176A patent/JPS58123676A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3553347A (en) * | 1967-07-25 | 1971-01-05 | Post Office | Wire connectors |
US3504101A (en) * | 1968-09-30 | 1970-03-31 | Amp Inc | Electric connector for aluminum foil |
US3594704A (en) * | 1969-10-02 | 1971-07-20 | Raychem Corp | In-line connector for electrical conductors or the like |
US3851945A (en) * | 1972-11-29 | 1974-12-03 | Amp Inc | Electrical connector for flexible flat cable |
US3997233A (en) * | 1976-02-19 | 1976-12-14 | E. I. Du Pont De Nemours And Company | Flat conductor cable connector |
FR2476921A1 (en) * | 1980-02-21 | 1981-08-28 | Thomas & Betts Corp | ELECTRICAL CONNECTOR FOR FLAT CABLES |
Non-Patent Citations (1)
Title |
---|
ELECTRONICS, vol. 42, no. 25, 8th December 1969, pages 94-98, New York, USA * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3696918A1 (en) * | 2019-02-18 | 2020-08-19 | Japan Aviation Electronics Industry, Ltd. | Connecting method, connecting structure and connection terminal |
Also Published As
Publication number | Publication date |
---|---|
BR8300064A (en) | 1983-09-20 |
EP0084257B1 (en) | 1985-10-30 |
ES269585Y (en) | 1985-01-01 |
EP0084257A3 (en) | 1983-08-10 |
MX157446A (en) | 1988-11-23 |
ATE16333T1 (en) | 1985-11-15 |
JPS58123676A (en) | 1983-07-22 |
IE830013L (en) | 1983-07-15 |
IE53862B1 (en) | 1989-03-29 |
ES269585U (en) | 1983-11-01 |
CA1195397A (en) | 1985-10-15 |
DE3267197D1 (en) | 1985-12-05 |
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