DK174832B1 - Emulsifier, and a procedure for the production thereof - Google Patents
Emulsifier, and a procedure for the production thereof Download PDFInfo
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- DK174832B1 DK174832B1 DK198700538A DK53887A DK174832B1 DK 174832 B1 DK174832 B1 DK 174832B1 DK 198700538 A DK198700538 A DK 198700538A DK 53887 A DK53887 A DK 53887A DK 174832 B1 DK174832 B1 DK 174832B1
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i DK 174832 B1in DK 174832 B1
Den foreliggende opfindelse angår en polyglycerol-partiel fedtsyre-esteremulgator, en fremgangsmåde til fremstilling deraf og et produkt indeholdende en sådan emulgator anbragt på en partikel formet bærer.The present invention relates to a polyglycerol partial fatty acid ester emulsifier, a process for its preparation and a product containing such an emulsifier applied to a particulate carrier.
5 I nærværende sammenhæng betegner udtrykket "polyglycerol” kondenserede glycerolmolekyler, såsom dimer glycerol (diglycerol), trimer glycerol (triglycerol), etc. Kommercielle glycerol kondensa tprodukter eller polyglycerolprodukter anvendelige til fremstilling af emulgatorerne ifolge den foreliggende opfindelse, såsom produkter, i hvilke 10 storstedelen består af dimer glycerol (diglycerol), er normalt blandinger indeholdende glycerol i varierende grader af polymerisering, fra monomer glycerol op til tetramer eller højere glycerolkondensater. Vigtige eksempler på sådanne polyglycerolprodukter er produkter, som indeholder fx højst 30% monomer glycerol, og meget interessante polyglycerol-15 produkter er produkter, som indeholder højst 25%, såsom højst 20%, monomer glycerol og omkring 60% dimer glycerol (diglycerol), idet den resterende mængde er højere kondensater af glycerol, men sammensætningen af polyglycerolprodukter kan variere over et bredt interval.In the present context, the term "polyglycerol" refers to condensed glycerol molecules such as dimer glycerol (diglycerol), trimer glycerol (triglycerol), etc. Commercial glycerol condensate products or polyglycerol products useful for the preparation of the emulsifiers of the present invention, such as the major site, such as products, consisting of dimer glycerol (diglycerol), are usually mixtures containing glycerol in varying degrees of polymerization, from monomeric glycerol up to tetramer or higher glycerol condensates Important examples of such polyglycerol products are products containing, for example, a maximum of 30% monomeric glycerol, and very interesting polyglycerol -15 products are products containing a maximum of 25%, such as a maximum of 20%, monomer glycerol and about 60% dimer glycerol (diglycerol), with the remainder being higher condensates of glycerol, but the composition of polyglycerol products may vary over a wide range.
20 Polyglycerol-partiel fedtsyreester-emulgatorer, der omfatter polyglycerol, som overvejende er mono- og/eller diesterificeret med mættede fedtsyredele, og eventuelt monomer glycerol, som overvejende er mono- og/eller diesterificeret med mættede fedtsyredele, anvendes normalt fx som emulgatorer eller "luftinkorporerende midler" {luftinkorporerende 25 middel ("piskemiddel” eller "aerating agent”) er en betegnelse, der anvendes i fødevareindustrien for en emulgator, som anvendes til piskeformål, med andre ord til fremstilling af emulsioner, hvor luft udgør den disperse fase) i fødevarer, fx til fremstilling af kageblandinger eller som emulgatorer i is eller fine fødevarer.Polyglycerol partial fatty acid ester emulsifiers comprising polyglycerol which is predominantly mono- and / or diesterified with saturated fatty acid moieties, and optionally monomeric glycerol, which is predominantly mono- and / or diesterified with saturated fatty acid moieties, are usually used, for example, as emulsifiers or " "air incorporating agent" ("air incorporating agent" ("whipping agent" or "aerating agent") is a term used in the food industry for an emulsifier used for whipping purposes, in other words, for making emulsions where air constitutes the disperse phase). foods, for example, for the manufacture of cake mixes or as emulsifiers in ice or fine foods.
30 Sådanne polyglycerol-partiel fedtsyreester-emulgatorer fremstilles normalt ved reaktion mellem et polyglycerolprodukt og en fedtsyre eller en blanding af fedtsyrer eller med et fedtsyreglycerid eller en blanding af fedtsyreglycerider. fedtsyrerne eller fedtsyredelene i 35 fedtsyreglyceriderne er mættede syrer eller dele med et middelantal > carbonatomer i størrelsesordenen 17-18, såsom stearinsyre eller talgfedtsyrer.Such polyglycerol partial fatty acid ester emulsifiers are usually prepared by reaction of a polyglycerol product with a fatty acid or a mixture of fatty acids or with a fatty acid glyceride or a mixture of fatty acid glycerides. the fatty acids or fatty acid moieties in the fatty acid glycerides are saturated acids or moieties having a mean number of> carbon atoms on the order of 17-18, such as stearic acid or tallow fatty acids.
Det har nu overraskende vist sig, at emulgatoregenskaberne eller de 40 luftinkorporerende egenskaber hos polyglycerol-partiel fedtsyreester-emulgatorer, specielt emulgatorer, i hvilke størstedelen af polyglycerolen er diglycerol, forbedres betydeligt, når fedtsyredelene, med hvilke polyglycerolen og, hvis den er til stede, den monomere glycerol, er esterificeret, vælges således, at middelantallet af 45 carbonatomer i syredelene er i størrelsesordenen mellem 13,0 og 16,5.It has now surprisingly been found that the emulsifier properties or the air-incorporating properties of polyglycerol partial fatty acid ester emulsifiers, especially emulsifiers in which the majority of the polyglycerol is diglycerol, are significantly improved when the fatty acid moieties, with which the polyglycerol is present, the monomeric glycerol, which is esterified, is chosen such that the mean number of 45 carbon atoms in the acid moieties is on the order of 13.0 to 16.5.
2 DK 174832 B1 I nærværende sammenhæng skal udtrykket "middelantallet af carbonatomer i syredelene" betegne den middelværdi, der fås, når det totale antal carbonatomer i syredelene, der er til stede som esterificerende dele på 5 polyglycerolen og monomere glycerolmolekyler, divideres med det totale antal af disse esterificerende dele. Som omtalt ovenfor kan produkter, som indeholder en overvejende mængde diglycerol, fx typisk indeholde en mængde monomer glycerol og en mængde højere glycerolkondensater (eller højere glycerolkondensater kan dannes ved kondensering under 10 esterificeringsprocessen). Ved den normale fremstilling af emulgatorproduktet vil både den monomere glycerol og glycerolkondensaterne blive esterificeret, normalt mono- og/eller diesterificeret på terminale hydroxygrupper.2 DK 174832 B1 In this context, the term "mean number of carbon atoms in the acid moieties" shall mean the mean obtained when the total number of carbon atoms in the acid moieties present as esterifying moieties on the polyglycerol and monomeric glycerol molecules is divided by the total number. of these esterifying parts. As discussed above, products containing a predominant amount of diglycerol may, for example, typically contain an amount of monomeric glycerol and an amount of higher glycerol condensates (or higher glycerol condensates may be formed by condensation during the esterification process). In the normal preparation of the emulsifier product, both the monomeric glycerol and glycerol condensates will be esterified, usually mono- and / or diesterified on terminal hydroxy groups.
15 I praksis vil der i det væsentlige være overensstemmelse mellem middelcarbonatomantallet i syredelene, med hvilke diglycerolen esterificeres, og middelcarbonatomantallet i syrerne eller syredelene i syre- eller glyceridudgangsmaterialet, der anvendes ved den esterificering, ved hvilken diglycerol-partiel fedtsyreester-20 emulgatorerne dannes. Middelcarbonatomantallet i syredelene i de esterificerede diglycerolmolekyler vil derfor i praksis være i det væsentlige identisk med middelcarbonatomantallet i syredelene i det anvendte udgangsmateriale.In practice, there will be essentially agreement between the average carbon atom number in the acid moieties with which the diglycerol is esterified and the average carbon atom number in the acids or acid moieties in the acid or glyceride starting material used in the esterification at which the diglycerol partial fatty acid ester emulsifiers are formed. Therefore, the average carbon atom number in the acid moieties of the esterified diglycerol molecules will be essentially identical to the average carbon atom number in the acid moieties of the starting material used.
25 Foretrukne polyglycerol-partiel fedtsyreester-emulgatorer ifølge den foreliggende opfindelse er emulgatorer, i hvilke højst 30% af emulgatoren består af partielle fedtsyreestere af monomer glycerol. Specielt foretrukne emulgatorer ifølge opfindelsen er emulgatorer, i hvilke mindst 50%, fortrinsvis mindst 60%, af emulgatoren består af diglycerol-partiel 30 fedtsyreestere, og højst 25%, såsom højst 20%, består af partielle fedtsyreestere af monomer glycerol. Disse produkter er meget interessante produkter som luftinkorporerende midler til kageblandinger.Preferred polyglycerol partial fatty acid ester emulsifiers of the present invention are emulsifiers in which at most 30% of the emulsifier consists of partial fatty acid esters of monomer glycerol. Particularly preferred emulsifiers of the invention are emulsifiers in which at least 50%, preferably at least 60%, of the emulsifier consists of diglycerol partial fatty acid esters and at most 25%, such as not more than 20%, consists of partial fatty acid esters of monomer glycerol. These products are very interesting products such as air incorporating agents for cake mixes.
Det foretrækkes, at mindst 60%, specielt mindst 80%, specielt foretrukket 35 mindst 90%, af fedtsyredelene i emulgatoren indeholder mindst 12 carbonatomer. Fedtsyredelene er mættede. En lille procentdel umættede syredele kan være til stede, men bør fortrinsvis være mindre end 3 vægtprocent, specielt foretrukket mindre end 2 vægtprocent og mest foretrukket mindre end 1 vægtprocent.It is preferred that at least 60%, especially at least 80%, especially preferably at least 90%, of the fatty acid moieties in the emulsifier contain at least 12 carbon atoms. The fatty acid moieties are saturated. A small percentage of unsaturated acid moieties may be present, but should preferably be less than 3% by weight, especially preferably less than 2% by weight and most preferably less than 1% by weight.
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Meget interessante produkter ifølge opfindelsen er polyglycerol-partiel fedtsyreester-emulgatorer, såsom overvejende diglycerol-partiel fedtsyreester-emulgatorer, i hvilke middelcarbonatomantallet i syredelene er i størrelsesordenen mellem 14,0 og 16,0, især i størrelsesordenen 45 mellem 14,0 og 15,8, såsom fx i størrelsesordenen mellem 14,0 og 15,5.Very interesting products of the invention are polyglycerol partial fatty acid ester emulsifiers, such as predominantly diglycerol partial fatty acid ester emulsifiers, in which the average carbon atom number in the acid moieties is on the order of 14.0 to 16.0, especially on the order of 45 between 14.0 and 15. 8, such as, for example, on the order of 14.0 to 15.5.
3 DK 174832 B13 DK 174832 B1
Syrer, som enten i sig selv eller kombineret med hinanden vil være anvendelige til opnåelse af middelcarbonatomantallet ifølge opfindelsen, er fx laurinsyre, myristinsyre, palmitinsyre og stearinsyre. I praksis 5 har det vist sig, at en meget anvendelig emulgator eller luftinkorporerende middel er en sådan, i hvilken 40-60%, fortrinsvis ca.Acids which will either be useful in themselves or in combination with each other to obtain the average carbon atom number of the invention are, for example, lauric acid, myristic acid, palmitic acid and stearic acid. In practice 5, it has been found that a very useful emulsifier or air incorporating agent is one in which 40-60%, preferably approx.
50%, af fedtsyredelene er laurinsyredele, og 25-50% er stearinsyredele, 10-20% er palmitinsyredele, og 0-3% er myristinsyredele. En sådan kombination opnås ved esterificering med en ca. lige blanding af 10 laurinsyre og talg fedtsyrer. En speciel syrekomposition, som kan opnås på denne måde, er en sådan, i hvilken 40-60%, fortrinsvis ca. 50%, af fedtsyredelene er laurinsyredele, og 25-35% er stearinsyredele, 10-20% er palmitinsyredele og 0-3% er myristinsyredele.50%, of the fatty acid moieties are lauric acid moieties, and 25-50% are stearic acid moieties, 10-20% are palmitic moiety moieties, and 0-3% are myristic moiety moieties. Such a combination is obtained by esterification with a ca. equal mixture of 10 lauric acid and tallow fatty acids. A particular acid composition which can be obtained in this way is one in which 40-60%, preferably approx. 50%, of the fatty acid moieties are lauric acid moieties, and 25-35% are stearic moiety moieties, 10-20% are palmitic moiety moieties and 0-3% are myristic moiety moieties.
15 Selv om det ønskede middelcarbonatomantal i syredelene kan resultere (når mere end én type syredel involveres) såvel fra blanding af polyglycerid-partiel fedstyreestere indeholdende et lavt middelcarbonatomantal i deres syredele med polyglycerid-partiel fedtsyreestere indeholdende et højt middelcarbonatomantal i deres syredele som fra fremstilling af 20 polyglycerid-partiel fedtsyreestere direkte ved esterificering af et polyglycerolprodukt med den hensigtsmæssige syreblanding eller triglyceridblanding til opnåelse af det ønskede middelcarbonatomantal, er sidstnævnte foretrukket, idet en sådan co-reaktion har vist sig at resultere i meget bedre egenskaber hos emulgator-25 luftinkorporeringsmidlet. En fortrukken fremgangsmåde til fremstilling af emulgatorerne ifølge opfindelsen er derfor at omsætte en polyglycerol, der eventuelt indeholder monomer glycerol, med en fedtsyre eller en blanding af fedtsyrer eller med et fedtsyreglycerid eller en blanding af fedtsyreglycerider, hvor antallet af carbonatomer i fedtsyren eller i 30 fedtsyredelene i glyceridet eller middelantallet af carbonatomer i fedtsyrerne eller i fedtsyredelene i glyceriderne er i størrelsesordenen mellem 13,0 og 16,5.Although the desired mean carbon atom number in the acid moieties can result (when more than one type of acid moiety is involved), both from mixing polyglyceride partial fatty acid esters containing a low mean carbon atom in their acid moieties with polyglyceride partial fatty acid esters containing a high mean carbon atom moiety in their acid moieties as well as from preparation 20 polyglyceride partial fatty acid esters directly by esterification of a polyglycerol product with the appropriate acid mixture or triglyceride mixture to obtain the desired mean carbon atom number, the latter being preferred, such co-reaction having been found to result in much better properties of emulsifier air incorporation. A preferred method for preparing the emulsifiers of the invention is therefore to react a polyglycerol optionally containing monomeric glycerol with a fatty acid or a mixture of fatty acids or with a fatty acid glyceride or a mixture of fatty acid glycerides, wherein the number of carbon atoms in the fatty acid or in the fatty acid moieties. in the glyceride or average number of carbon atoms in the fatty acids or in the fatty acid moieties in the glycerides are on the order of 13.0 to 16.5.
Reaktionen kan foretages på i og for sig kendt måde, normalt ved 35 opvarmning af polyglycerolproduktet med fedtsyren eller blandingen af fedtsyrer eller fedtsyreglyceridet eller blandingen af fedtsyreglycerider ved en relativt høj temperatur, såsom en temperatur i størrelsesordenen 200-270°C, i nærværelse af en mængde af en basisk katalysator. En anden speciel fremgangsmåde til fremstilling af polyglycerol-partiel 40 fedtsyreestere, som også kan anvendes til fremstilling af emulgatorerne ifølge opfindelsen, er en fremgangsmåde, ved hvilken esterificeringen foretages ved at omsætte et polyglycerolprodukt med fedtsyreglycerider i tertiær butylalkohol som opløsningsmiddel. Denne fremgangsmåde er beskrevet i europæisk patentskrift nr. 0.038.347.The reaction can be carried out in a manner known per se, usually by heating the polyglycerol product with the fatty acid or the mixture of fatty acids or the fatty acid glyceride or the mixture of fatty acid glycerides at a relatively high temperature, such as a temperature of the order of 200-270 ° C, in the presence of a amount of a basic catalyst. Another special process for preparing polyglycerol partial fatty acid esters which can also be used to prepare the emulsifiers of the invention is a process by which the esterification is carried out by reacting a polyglycerol product with fatty acid glycerides in tertiary butyl alcohol as solvent. This process is described in European Patent Specification No. 0.038,347.
45 4 DK 174832 B145 4 DK 174832 B1
Forholdet mellem udgangsmaterialerne ved fremgangsmåden ifølge opfindelsen vælges hensigtsmæssigt således, at det resulterende emulgatorprodukt vil være et sådant, i hvilket glycerol- eller polyglyceroldelene er overvejende mono- eller diesterificerede, og hvor 5 kun få eller ingen højere esterificerede glycerol- eller polyglycerolmolekyler dannes. I praksis kan et hensigtsmæssigt vægtforhold mellem fedtsyrekomponenten og polyqlycerolproduktkomponenten forudberegnes på basis af sammensætningen af fedtsyrekomponenten og polyglycerolproduktkomponenten, baseret på den antagelse, at graden af 10 esterificering i det væsentlige vil svare til de støkiometriske forhold i udgangsreaktionsblandingen. For de fleste kombinationer af polyglycerolprodukt og fedtsyrer vil vægt forholdet mellem fedtsyrer og polyglycerolprodukt fx være i størrelsesordenen mindre 7:3, fortrinsvis mindre end 6:4, idet et foretrukket forhold ofte vil være i 15 størrelsesordenen 5,5:4,5. Efter reaktionen kan et overskud af ureageret diglycerol fjernes på i og for sig kendt måde, hvis det ønskes. Hvis det ønskes, er det også muligt at tilsætte monomer glycerol ti.1 produktet for at justere produktets viskositet.The ratio of the starting materials of the process according to the invention is suitably chosen such that the resulting emulsifier product will be one in which the glycerol or polyglycerol moieties are predominantly mono- or diesterified and where only few or no higher esterified glycerol or polyglycerol molecules are formed. In practice, an appropriate weight ratio of the fatty acid component to the polyglycerol product component may be predicted on the basis of the composition of the fatty acid component and the polyglycerol product component, based on the assumption that the degree of esterification will substantially correspond to the stoichiometric ratios of the starting reaction mixture. For most combinations of polyglycerol product and fatty acids, for example, the weight ratio of fatty acids to polyglycerol product will be on the order of less 7: 3, preferably less than 6: 4, with a preferred ratio often being on the order of 5.5: 4.5. After the reaction, an excess of unreacted diglycerol can be removed in a manner known per se, if desired. If desired, it is also possible to add monomer glycerol to the product to adjust the viscosity of the product.
20 Emulgatoren ifølge opfindelsen anvendes på samme måde som kendte emulgatorer til de samme formål. Således kan den fx sættes til produkter eller blandinger, der skal emulgeres eller have luft inkorporeret, i en mængde på ca. 1-4 vægtprocent, såsom 1,5-3 vægtprocent, fx ca. 2 vægtprocent, beregnet på vægten af emulgatoren i forhold til vægten af 25 tø rre komponenter i produkterne eller blandingerne (dvs. fx til kageblandinger uden æg og vand, der tilsættes umiddelbart før blandingen). Emulgatoren kan tilsættes til sådanne kageblandinger og lignende blandinger på det. tidspunkt, hvor blandingerne blandes med æg og vand, eller den kan tilsættes til den tørre blanding.The emulsifier according to the invention is used in the same way as known emulsifiers for the same purposes. Thus, for example, it can be added to products or mixtures to be emulsified or having air incorporated, in an amount of approx. 1-4% by weight, such as 1.5-3% by weight, e.g. 2% by weight, based on the weight of the emulsifier in relation to the weight of 25 dry components in the products or mixtures (ie, for example, egg-water-free cake mixes added immediately before mixing). The emulsifier can be added to such cake mixes and similar mixtures on it. time when the mixtures are mixed with eggs and water or it can be added to the dry mixture.
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Opfindelsen angår også et fødevareprodukt, specielt en kageblanding eller et kageprodukt lavet deraf, indeholdende en emulgator som defineret ovenfor, specielt i en mængde på 1-4 vægtprocent, beregnet som angivet ovenfor.The invention also relates to a food product, in particular a cake mix or a cake product made therefrom, containing an emulsifier as defined above, especially in an amount of 1-4% by weight calculated as indicated above.
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En foretrukken anvendelsesform af emulgatoren er som et fritflydende pulverprodukt.A preferred application of the emulsifier is as a free-flowing powder product.
Det er kendt at fremstille sådanne fritflydende pulverprodukter ved 40 spraytørring eller ved anbringelse af emulgatoren på saccharosepartikier som bærer. En kendt fremgangsmåde til fremstilling af sådanne pulvere et således at spraytørre en emulsion lavet af skummetmælk eller valle og emulgatoren. En foretrukken anvendelsesform af emulgatoren er imidlertid som et i det væsentlige fritflydende emulgatorprodukt, i hvilket 45 emulgatoren er anbragt på en partikelformet bærer, fortrinsvis i en 5 DK 174832 B1 mængde på mindst 10 vægtprocent, beregnet på vægten af produktet. Bæreren er fortrinsvis af vegetabilsk oprindelse, og interessante bærere er bærere, der er valgt blandt melsorter, stivelser, mono- og disaccharider og pentosaner og blandinger deraf, eventuelt med tilsætning af et 5 fibermateriale af vegetabilsk oprindelse.It is known to produce such free-flowing powder products by spray drying or by applying the emulsifier to sucrose particles as a carrier. A known method for preparing such powders is to spray-dry an emulsion made from skim milk or whey and the emulsifier. However, a preferred use of the emulsifier is as a substantially free-flowing emulsifier product in which the emulsifier is disposed on a particulate carrier, preferably in an amount of at least 10% by weight based on the weight of the product. The carrier is preferably of vegetable origin, and interesting carriers are carriers selected from flour varieties, starches, mono- and disaccharides and pentosans and mixtures thereof, optionally with the addition of a vegetable fiber material.
En sådan type produkt og en fremgangsmåde til dets fremstilling er beskrevet i ansøgernes ældre verserende danske patentansøgning nr.Such a type of product and a method for its preparation are described in the applicants' older pending Danish patent application no.
1487/84 (international patentansøgning nr. PCT/DK85/00018, 10 publikationsnr. W085/03846, europæisk patentansøgning publiceret under nr. 0153870).1487/84 (International Patent Application No. PCT / DK85 / 00018, Publication No. W085 / 03846, European Patent Application published under No. 0153870).
Det er generelt foretrukket, at bæreren er en sådan, som indeholder eller består af stivelse.It is generally preferred that the carrier be one containing or consisting of starch.
1515
Som eksempler på sådanne bærere, som er af stor interesse i forbindelse med overflade-aktive stoffer til anvendelse i fødevareindustrien, kan nævnes stivelse eller mel af rodknolde, såsom kartoffelstivelse, batatstivelse og yamsstivelse, sagostivelse, bønnemel og ærtemel, 20 kornstivelser eller -mel såsom risstivelse, hvedestivelse, rugstivelse, bygstivelse, havrestivelse, rismel, hvedemel, rugmel, bygmel, havremel· og majsstivelse, maltodextriner, dextrose, fructose og blandinger deraf.Examples of such carriers which are of great interest in surfactants for use in the food industry can be mentioned starch or flour of tubers such as potato starch, sweet potato starch and yam starch, sago starch, bean flour and pea flour, cereal starches or flour such as rice starch, wheat starch, rye starch, barley starch, oat starch, rice flour, wheat flour, rye flour, barley flour, oatmeal · and corn starch, maltodextrins, dextrose, fructose and mixtures thereof.
De partikelformede bærere er normalt bærere, hvis partikler har en 25 partikelstørrelsesfordeling med en overvejende fraktion med en størrelse i området ca. 1-20 Jim, specielt 1-10 fim. Det er ofte foretrukket, at bærerne har meget små partikelstørrelser, fx med overvejende parti kelstørrelsesfraktioner i området 1-5 pm eller derunder.The particulate carriers are usually carriers whose particles have a particle size distribution with a predominant fraction having a size in the range of about 1-20 Jim, especially 1-10 pm. It is often preferred that the carriers have very small particle sizes, for example with predominantly particle size fractions in the range of 1-5 microns or less.
30 I emulgatorprodukterne ifølge opfindelsen er procentdelen af emulgatoren normalt i størrelsesordenen 10-60%, såsom 10-50% og ofte fortrinsvis 15-50%, specielt 15-40% beregnet på den totale vægt af emulgatoren og bæreren.In the emulsifier products of the invention, the percentage of the emulsifier is usually in the range of 10-60%, such as 10-50% and often preferably 15-50%, especially 15-40%, based on the total weight of the emulsifier and carrier.
35 Det i det væsentlige fritflydende pulverprodukt med de ovenfor beskrevne karakteristika kan fremstilles ved, at blande emulgatoren med én eller flere partikelformede bærere, og underkaste den resulterende blanding ekstrusion eller en ækvivalent behandling til dannelse af et i det væsentlige fritflydende pulver.The substantially free-flowing powder product having the above-described characteristics may be prepared by mixing the emulsifier with one or more particulate carriers and subjecting the resulting mixture to extrusion or equivalent treatment to form a substantially free-flowing powder.
40 Når emulgatoren og en velegnet parti kel formet bærer, specielt en bærer, som er i stand til at blive "fugtet med" eller at "sorbere" (adsorbere og/eller absorbere) emulgatoren under de givne betingelser, underkastes ekstrusion, er det muligt at opnå et ekstrudat, som i stedet for at have 6 DK 174832 B1 form af en ekstruderet streng af blandingen straks desintegrerer til et pulverprodukt med særdeles ønskelige egenskaber.When the emulsifier and a suitable particulate carrier, in particular a carrier capable of being "wetted" or "sorbed" (adsorbed and / or absorbed) the emulsifier under the given conditions, are subjected to extrusion, it is possible obtaining an extrudate which, instead of having an extruded strand of the mixture, immediately disintegrates into a powder product having highly desirable properties.
Velegnede bærere er de, der er nævnt ovenfor, specielt partikelformede 5 bærere, som er stivelser eller melsorter. Selv om disse foretrukne bærere kan anvendes, som de er (med partikelstørrelsesfordelinger, som ofte har en overvejende fraktion med en størrelse i området ca. 1-20 pm og fortrinsvis 1-10 pm, men som også kan være noget større, fx med overvejende fraktioner på op til 20-50 pm eller endog 50-100pm), forudses 10 det, at det kan være fordelagtigt at sikre en meget fin partikelstørrelse af bærerne, såsom 1-5 pm eller finere, ved at underkaste bærerne en yderligere findeling ud over den findeling, som sådanne produkter (fx melsorter eller stivelser) normalt har været underkastet. En sådan yderligere findeling kan fx finde sted i en luftmølle ("cirkular chamber 15 jet mill”) eller en mølle af blendertypen. Et typisk eksempel på enSuitable carriers are those mentioned above, especially particulate carriers which are starches or flour types. Although these preferred carriers can be used as they are (with particle size distributions which often have a predominant fraction having a size in the range of about 1-20 microns and preferably 1-10 microns, but which may also be somewhat larger, e.g. fractions of up to 20-50 µm or even 50-100 µm), it is anticipated that it may be advantageous to ensure a very fine particle size of the carriers, such as 1-5 µm or finer, by subjecting the carriers to a further comminution in addition to the comminution which such products (e.g. flour or starch) have usually been subjected to. Such additional comminution may, for example, take place in an air mill ("circular chamber 15 jet mill") or a blender type mill.
Blaine-værdi for hvedestivelse, der kan anvendes som bærer, er ca. 2500 cm2/g og for risstivelse ca. 6000 cm2/g. Når emulgatoren er anbragt på sådanne bærere, falder Blaine-værdierne noget, typisk til fx ca. 1100 cm2/g for et produkt indeholdende 22,5 vægtprocent emulgator og 77,5 20 vægtprocent hvedestivelse, og til ca. 1700 cm2/g for et produkt indeholdende 35 vægtprocent emulgator og 65 vægtprocent risstivelse.Blaine value for wheat starch which can be used as a carrier is approx. 2500 cm2 / g and for rice starch approx. 6000 cm 2 / g. When the emulsifier is placed on such carriers, the Blaine values drop somewhat, typically to e.g. 1100 cm 2 / g for a product containing 22.5% by weight emulsifier and 77.5% by weight wheat starch, and to approx. 1700 cm 2 / g for a product containing 35% by weight emulsifier and 65% by weight rice starch.
De vegetabilske mel- eller stivelsesbærere kan kombineres med fibermaterialer, hvis det ønskes, til opnåelse af en stivelses- eller 25 mel/fiberkombinationsbærer, forudsat at fibermaterialerne i slutproduktet har ca. samme "partikel''-størrelse (fx fiberlængde) som mel- eller stivelsespartiklerne, såsom en størrelse i området 1-100 pm, specielt ΙΣΟ pm eller mindre, som forklaret ovenfor. Fibermaterialerne kan findeles til sådanne små størrelser, før de sættes til blandingen, eller de kan 30 være fibermaterialer af en sådan skør eller svag karakter, at de findeles til de omtalte små partikelstorrelser under blandingsprocessen. Eksempler på velegnede fiberraaterialer til dette formål er klidsorter, såsom hvedeklid, rugklid, ærteklid eller bønneklid. Når findelte fibermaterialer inkluderes i bæreren, er det foretrukket, at de udgør 35 højst 50 vægtprocent af bærematerialet, fortrinsvis højst 20 vægtprocent af bæreren og mest foretrukket højst 5 vægtprocent af bæreren.The vegetable flour or starch carriers can be combined with fiber materials, if desired, to obtain a starch or 25 flour / fiber combination carrier, provided that the fiber materials in the final product have approx. the same "particle" size (e.g., fiber length) as the flour or starch particles, such as a size in the range of 1-100 µm, especially ΙΣΟ µm or less, as explained above. The fiber materials can be comminuted to such small sizes before being added to the mixture or they may be fibrous materials of such brittle or weak nature as to be comminuted to the said small particle sizes during the mixing process Examples of suitable fibrous materials for this purpose are bran, such as wheat bran, rye bran, pea bran or bean bran. it is preferred that they constitute 35 not more than 50% by weight of the carrier, preferably not more than 20% by weight of the carrier and most preferably not more than 5% by weight of the carrier.
Blandingen af bestanddelene udføres hensigtsmæssigt umiddelbart før ekstrusionen i blandings/transportdelen af ekstruderudstyret. Denne 40 transportdel er typisk en skrueblander såsom en dobbeltskrueblander. Temperaturen i den sidste del af skrueblanderen (og altså ca. temperaturen i blandingen, der underkastes ekstrusion) er normalt i området 100-180°C, typisk 110-150°C og ofte fortrinsvis 120-140°C.The mixing of the components is conveniently carried out immediately prior to extrusion into the mixing / transporting portion of the extruder equipment. This transport part is typically a screw mixer such as a double screw mixer. The temperature of the last part of the screw mixer (and thus about the temperature of the mixture subjected to extrusion) is usually in the range of 100-180 ° C, typically 110-150 ° C and often preferably 120-140 ° C.
Åbningen eller hver åbning, gennem hvilken blandingen ekstruderes, vil 7 DK 174832 B1 normalt have en diameter på fra ca. 1/2 til ca. 8 mm; ofte er en diameter på ca. 1-4 mm, såsom ca. 2 mm, særdeles velegnet.The orifice or each orifice through which the mixture is extruded will normally have a diameter of from approx. 1/2 to approx. 8 mm; often a diameter of approx. 1-4 mm, such as approx. 2 mm, very suitable.
Blandingen, der underkastes ekstrusion, vil normalt have et frit 5 vandindhold (vand, som ikke er kemisk bundet} på 1-30 vægtprocent, specielt 5-25 vægtprocent. I visse tilfælde har det vist sig at være fordelagtigt at tilsætte en lille procentdel vand, såsom 0,1-5 vægtprocent, specielt 0,1-3 vægtprocent, til blanderen sammen med det overflade-aktive stof og bæreren.The mixture subjected to extrusion will usually have a free water content (water that is not chemically bound} of 1-30% by weight, especially 5-25% by weight. In some cases it has been found advantageous to add a small percentage of water , such as 0.1-5% by weight, especially 0.1-3% by weight, for the mixer together with the surfactant and carrier.
10 EKSEMPEL 1EXAMPLE 1
Et emulgatorprodukt blev fremstillet ved at opvarme 202,5 g 15 glycerolkondensatblanding (omfattende 15% monomer glycerol, 60% diglycerol, idet resten var højere glycerolkondensater), 247,5 g stearinsyreprodukt (indeholdende ca. 70 vægtprocent stearinsyre, 25% vægtprocent palmitinsyre og 5 vægtprocent myristinsyre, middelcarbonatomantallet i produktet: 17,2) og 2 g natriumhydroxid til 20 230°C og holde blandingen på 230°C i 20 minutter, hvorefter blandingen hurtigt blev afkølet til lige under 100°C. Det resulterende homogene, klare produkt fik lov at afkøle, hvorved et gult til lysebrunt fedtlignende emulgatorprodukt (i det følgende betegnet stearinsyre-diglycerol-partialester) blev opnået.An emulsifier product was prepared by heating 202.5 g of glycerol condensate mixture (comprising 15% monomeric glycerol, 60% diglycerol, the remainder being higher glycerol condensates), 247.5 g of stearic acid product (containing about 70% by weight stearic acid, 25% by weight palmitic acid, and 5% weight percent myristic acid, the average carbon atom number in the product: 17.2) and 2 g of sodium hydroxide to 20 230 ° C and keep the mixture at 230 ° C for 20 minutes, after which the mixture was rapidly cooled to just below 100 ° C. The resulting homogeneous clear product was allowed to cool to give a yellow to light brown fat-like emulsifier product (hereinafter referred to as stearic acid diglycerol partial ester).
2525
Under anvendelse af nøjagtigt de samme betingelser og nøjagtigt de samme mængder, men under anvendelse af myristinsyre (99 vægtprocent myristinsyre, carbonatomantal: 14) i stedet for stearinsyreproduktet, opnåedes et andet gult til lysebrunt fedt-lignende emulgatorprodukt (i 30 det følgende betegnet myristinsyre-diglycerol-partielester). Produktets forsæbningstal var 135-140.Using exactly the same conditions and exactly the same amounts, but using myristic acid (99% by weight myristic acid, carbon atom number: 14) instead of the stearic acid product, another yellow to light brown fat-like emulsifier product (hereinafter referred to as myristic acid) was obtained. diglycerol-partielester). The saponification number of the product was 135-140.
Stearinsyre-diglycero.1 partialesteren blev blandet med myristinsyre-diglycerol-partialesteren i vægt forholdene henholdsvis 90:10 og 80:20 35 (ved smeltning og blanding), og såvel de resulterende blandinger som selve stearinsyre-diglycerol-partialesteren og selve myristinsyre-diglycerol-partilesteren blev anbragt på risstivelse på følgende måde: I en ekstruder af typen BC 45 leveret af Creusot-Loire, Frankrig, og 40 omfattende en dobbeltskrue, som roterer med en rotationshastighed på 200 omdr./minut, og to dyser med en diameter på 2 mm, idet en del af dobbeltskruelængden afkøles ved hjælp af en vandkappe, og den del af dobbeltskruen, der støder op til dyserne, opvarmes ved hjælp af en induktionsvarmekappe, blev hældt risstivelse gennem en tilledningstragt 45 omfattende to skruer, der transporterer stivelsen, og diglycerol- 8 DK 174832 B1 partialesteren eller diglycerol-partialesterblandingen blev i smeltet tilstand tilført til dobbeltskruen gennem et ror. Gennem et andet rør tilsattes 1,5% vand (beregnet på den samme procentbasis som diglycerol-partialesteren eller blandingen og risstivelsen) til ekstruderen.The stearic acid diglycero.1 partial ester was mixed with the myristic acid diglycerol partial ester by weight ratios 90:10 and 80:20 respectively (by melting and mixing), and both the resulting mixtures as well as the stearic acid diglycerol partial ester and myristic acid diglycerol itself. The batch ester was placed on rice starch as follows: In a BC 45 extruder supplied by Creusot-Loire, France, and 40 comprising a twin screw rotating at a speed of 200 rpm and two nozzles having a diameter of 2 mm, when a portion of the double screw length is cooled by means of a water jacket, and the portion of the double screw adjacent to the nozzles is heated by means of an induction heat jacket, rice starch was poured through a feed funnel 45 comprising two screws carrying the starch, and The diglycerol partial ester or diglycerol partial ester mixture was melted in the molten state through a rudder. Through another tube, 1.5% water (calculated on the same percentage basis as the diglycerol partial ester or mixture and rice starch) was added to the extruder.
5 Vægt forholdet mellem den tilførte mængde diglycerol-partialester eller blanding og den tilførte mængde risstivelse var 35% diglycerol-partialester eller blanding til 65% risstivelse. Den totale tilførte mængde pr. time var 45 kg.The weight ratio of the diglycerol partial ester feed or mixture added to the rice starch feed was 35% diglycerol partial ester or 65% rice starch mixture. The total amount added per hour was 45 kg.
10 Skruedelens temperatur var termostateret til 130°C.The temperature of the screw part was thermostated to 130 ° C.
Til opstart blev et overskud af diglycerol-partialesteren eller blandingen og vandet tilsat, og produktet fremkom som en halvflydende eller dejagtig væske eller dejlignende streng. Da det tilførte vand og 15 den tilførte diglycerol-partialester eller blanding var blevet indstillet på de mængder, der er angivet ovenfor, ændrede produktet sig til et partikelformet fritflydende pulver.To boot, an excess of the diglycerol partial ester or mixture and water was added and the product appeared as a semi-liquid or dough-like liquid or dough-like strand. When the added water and diglycerol partial ester feed or mixture had been adjusted to the amounts indicated above, the product changed to a particulate free flowing powder.
Produktet fra ekstrusionen var et fritflydende pulver omfattende 20 risstivelsespartiklerne (eller små agglomerater af partikler) bærende diglycerol-partialesteren eller blandingen.The product of the extrusion was a free-flowing powder comprising the 20 starch particles (or small agglomerates of particles) carrying the diglycerol partial ester or mixture.
Tre yderligere emulgatorprodukter blev fremstillet ved esterificering af den samme glycerolkondensatblanding på nøjagtigt samme måde som ovenfor 25 beskrevet, bortset fra, at der som syrereaktant anvendtes blandinger af stearinsyreproduktet og myristinsyren i vægtforholdene henholdsvis 90:10, 80:20 og 70:30. De resulterende "co-reagerede" produkter blev anbragt på risstivelse på nøjagtigt samme måde som beskrevet ovenfor.Three additional emulsifier products were prepared by esterification of the same glycerol condensate mixture in exactly the same manner as described above, except that mixtures of the stearic acid product and myristic acid were used in the weight ratios of 90:10, 80:20 and 70:30, respectively. The resulting "co-reacted" products were applied to rice starch in exactly the same manner as described above.
30 57 g af hvert af de resulterende risstivelsesbårne produkter blev afprøvet i en pisketest i en lagkageblanding med følgende sammensætning: 405 g stødt melis 270 g hvedemel 35 188 g hvedestivelse 30 g bagepulver 50 g mælkepulver 350 g hele æg 350 g vand.30 57 g of each of the resulting rice starch-borne products were tested in a whipping test in a layer cake mixture of the following composition: 405 g of powdered milk 270 g of wheat flour 35 188 g of wheat starch 30 g of baking powder 50 g of milk powder 350 g of whole egg 350 g of water.
4040
De tørre ingredienser (dvs. alle ingredienser med undtagelse af æg og vand) blev blandet og sigtet. Æggene og vandet blev rørt ind i den tørre blanding med en planetarisk blander af Hobart-typen i 1 minut ved laveste hastighed efterfulgt af piskning med 264 omdr./minut i 3, 5 eller 10 9 DK 174832 B1 minutter, efter hvilke tider rumvægten blev bestemt. Resultaterne fremgår af tabel 1.The dry ingredients (i.e. all ingredients except eggs and water) were mixed and sieved. The eggs and water were stirred into the dry mixture with a Hobart-type planetary mixer for 1 minute at the lowest speed followed by 264 rpm whipping for 3, 5 or 10 minutes after which the room weight was specific. The results are shown in Table 1.
Tabel 1 5Table 1 5
Kageblandingens rumvægt, g/literCake mix volume, g / liter
Forholdet stearinsyre: Pisketid myristinsyreprodukt Kommentarer 3 min. 5 min. 10 min.Stearic acid ratio: Whisk time myristic acid product Comments 3 min. 5 min. 10 min.
10 0:100 1030 1010 755 100:0 335 335 360 15 90:10 blandet 380 345 350 B0:20 blandet 470 400 365 90:10 co-reageret 360 365 345 80:20 c:o-reageret 320 315 335 70:30 co-reageret 350 335 335 20_______10 0: 100 1030 1010 755 100: 0 335 335 360 15 90:10 mixed 380 345 350 B0: 20 mixed 470 400 365 90:10 co-reacted 360 365 345 80:20 c: o-reacted 320 315 335 70: 30 Co-reacted 350 335 335 20_______
Det fremgår af tabel 1, at den emulgator, der er fremstillet med stearinsyreproduktet, har ringe piskeegenskaber, hvorimod den emulgator, der er fremstillet med myristinsyre, giver fortrinlig piskning. Også 25 blandingen af 90% af emulgatoren fremstillet med myristinsyre og 10% af emulgatoren fremstillet med stearinsyreproduktet resulterer i gode piskeegenskaber, hvorimod piskeegenskaberne er noget ringere, når stearinsyreemulgatorandelen af blandingen øges til 20%. Det fremgår også, at co-reaktionen har tendens til at resultere i bedre piskeegenskaber.It can be seen from Table 1 that the emulsifier produced with the stearic acid product has poor whipping properties, whereas the emulsifier made with myristic acid provides excellent whipping. Also, the mixture of 90% of the emulsifier made with myristic acid and 10% of the emulsifier made with the stearic acid product results in good whipping properties, whereas the whipping properties are somewhat inferior when the stearic acid emulsifier portion of the mixture is increased to 20%. It also appears that the co-reaction tends to result in better whipping properties.
30 Produktet, der er co-reageret med 80% af myristinsyren og 20% af stearinsyreproduktet, har således meget bedre piskeegenskaber end 80:20-bland.ingen. Det vil også bemærkes, at selv om blandingsproduktet begynder at give ringe piskeresultater allerede ved forholdet 80:20, giver det co-reagerede produkt fortrinlige piskeegenskaber ved forholdet 70:30.Thus, the product co-reacted with 80% of the myristic acid and 20% of the stearic acid product has much better whipping properties than the 80:20 mixture. It will also be noted that although the blend product starts to give poor whipping results already at the 80:20 ratio, the co-reacted product provides excellent whipping properties at the 70:30 ratio.
35 EKSEMPEL 2 På samme måde som beskrevet i eksempel 1 blev blandinger af myristinsyre 40 og stearinsyreproduktet omsat med diglycerol til fremstilling af co-reagerede produkter. Efter reaktionen blev uesterificeret glycerol og glycerolkondensat fjernet fra reaktionsblandingen. Hver af de resulterende emulgatorer blev anbragt på flormelis i en mængde af 10% emulgator på 90% af sukkeret ved smelting af emulgatoren og tilsætning af 45 sukkeret. Derefter blev hvert af de resulterende grove pulverprodukter DK 174832 B1 10 passeret gennem en sigte til opnåelse af et fritflydende pulver. Efter henstand i omkring 24 timer blev hvert produkt igen passeret gennem en sigte og blev derefter udsat for samme pisketest i samme lagkageblanding som beskrevet i eksempel 1. Resultaterne fremgår af tabel 2.EXAMPLE 2 In the same manner as described in Example 1, mixtures of myristic acid 40 and the stearic acid product were reacted with diglycerol to produce co-reacted products. After the reaction, unesterified glycerol and glycerol condensate were removed from the reaction mixture. Each of the resulting emulsifiers was placed on icing in an amount of 10% emulsifier of 90% of the sugar by melting the emulsifier and adding the sugar. Subsequently, each of the resulting coarse powder products was passed through a screen to obtain a free flowing powder. After standing for about 24 hours, each product was again passed through a sieve and then subjected to the same whipping test in the same layer cake mixture as described in Example 1. The results are shown in Table 2.
55
Tabel 2Table 2
Kageblandingens rumvægt, g/liter 10 Forholdet myristinsyre: stearinsyreprodukt, Pisketid co-reageret 3 min. 5 inin. 10 min.Cake mixture room weight, g / liter 10 Myristic acid ratio: stearic acid product, Whip time co-reacted 3 min. 5 inin. 10 min.
15 100:0 360 315 355 90:10 335 305 305 80:20 335 295 300 70:30 320 295 285 20 60:40 360 315 285 50:50 350 305 275 40:60 330 315 285 20:80 565 415 300 10:90 630 440 285 25 På samme måde blev et co-reageret 50:50 myristinsyre:fuldstændig hærdede talg-fedtsyrer-produkt fremstillet og testet. Piskeresultaterne var: 3 30 minutter: 350 g/liter, 5 minutter: 305 g/liter og 10 minutter: 280 g/.liter, med andre ord næsten identiske med resultaterne angivet ovenfor, selv om der med talg-fedtsyrer-produktet indføres en lille ekstra mængde glycerol.15 100: 0 360 315 355 90:10 335 305 305 80:20 335 295 300 70:30 320 295 285 20 60:40 360 315 285 50:50 350 305 275 40:60 330 315 285 20:80 565 415 300 10:90 630 440 285 25 Similarly, a co-reacted 50:50 myristic acid: completely cured tallow fatty acid product was prepared and tested. The whipping results were: 3 30 minutes: 350 g / liter, 5 minutes: 305 g / liter, and 10 minutes: 280 g / liter, in other words almost identical to the results given above, although with the tallow fatty acids product introduced, small extra amount of glycerol.
35 EKSEMPEL 3EXAMPLE 3
Pa samme måde som beskrevet i eksempel 2 blev co-reaktionsemulgatorer fremstillet med blandinger af myristinsyren og 99% palmitinsyre. Efter 40 reaktionen blev uesterificeret glycerol og glycerolkondensat, fjernet fra reaktionsblandingen. De resulterende produkter blev anbraqt på sukker som beskrevet i eksempel 2 og udsat for pisketesten på samme måde som beskrevet i eksempel 1. Resultaterne fremgår af tabel 3.In the same way as described in Example 2, co-reaction emulsifiers were prepared with mixtures of the myristic acid and 99% palmitic acid. After the reaction, unesterified glycerol and glycerol condensate were removed from the reaction mixture. The resulting products were applied to sugar as described in Example 2 and subjected to the whipping test in the same manner as described in Example 1. The results are shown in Table 3.
45 Tabel 3 11 DK 174832 B145 Table 3 11 DK 174832 B1
Kageblandingens rumvægt, g/literCake mix volume, g / liter
Forholdet myristinsyre: Pisketid 5 palmitinsyre, co-reageret 3 min. 5 min. 10 min.Myristic acid ratio: Whipping time 5 palmitic acid, co-reacted 3 min. 5 min. 10 min.
100:0 350 310 355 90:10 335 305 345 10 80:20 330 305 330 70:30 340 305 315 60:40 325 320 305 50:50 335 315 305 40:60 330 335 305 15 30:70 325 320 290 20:80 330 335 315 10:90 330 335 305 20 EKSEMPEL 4100: 0 350 310 355 90:10 335 305 345 10 80:20 330 305 330 70:30 340 305 315 60:40 325 320 305 50:50 335 315 305 40:60 330 335 305 15 30:70 325 320 290 20:80 330 335 315 10:90 330 335 305 20 EXAMPLE 4
Et emulgeret produkt blev fremstillet ved opvarmning af 19,92 kg af den 25 samme glycerolkondensat-blan.ding som i eksempel 1, 0,33 kg glycerol, 12,38 kg laurinsyre (99%) og 12,38 kg af det samme stearinsyreprodukt som i eksempel 1 ved 225-230°C i 40 minutter. Under opvarmningen blev 1,4 kg reaktionsvand fjernet. (Reaktionen blev opnået uden tilsætning af katalysator; mængden af katalysator til stede i glycerolkondensat-30 blandingen). Blandingen blev derefter hurtigt afkølet til lige under 100°C. Det resulterende homogene, klare produkt henstod til afkøling, hvorefter et gult lysebrunt fedt-lignende emulgeret produkt blev opnået. Forsæbningsværdi en for produktet var 141,7, syretallet var 2,7, og pH-værdien var 7,2. En smeltepunktsbestemmelse i kapillarrør gav følgende 35 resultat: Klaringspunkt 38,5°C, stigningspunkt 61°C.An emulsified product was prepared by heating 19.92 kg of the same glycerol condensate mixture as in Example 1, 0.33 kg of glycerol, 12.38 kg of lauric acid (99%) and 12.38 kg of the same stearic acid product. as in Example 1 at 225-230 ° C for 40 minutes. During the heating, 1.4 kg of reaction water was removed. (The reaction was obtained without the addition of catalyst; the amount of catalyst present in the glycerol condensate mixture). The mixture was then rapidly cooled to just below 100 ° C. The resulting homogeneous clear product was allowed to cool, whereupon a yellow light brown fat-like emulsified product was obtained. The saponification value for the product was 141.7, the acid number was 2.7, and the pH was 7.2. A melting point determination in capillary tubes gave the following results: Clearance point 38.5 ° C, rise point 61 ° C.
Det co-reagerede emulgatorprodukt blev anbragt på risstivelse i en ekstruder på samme måde som beskrevet i eksempel 1. I ét forsøg blev 35% af emulgatoren anbragt på 65% risstivelse med tilsætning af 1,5% vand. I 40 et andet forsøg blev 35% af emulgatoren anbragt på 65% risstivelse uden tilsætning af vand. I et tredje forsøg blev 39,2% af emulgatoren anbragt på 60,8% risstivelse uden tilsætning af vand.The co-reacted emulsifier product was placed on rice starch in an extruder in the same manner as described in Example 1. In one experiment, 35% of the emulsifier was placed on 65% rice starch with 1.5% water added. In another experiment, 35% of the emulsifier was placed on 65% rice starch without the addition of water. In a third experiment, 39.2% of the emulsifier was placed on 60.8% rice starch without the addition of water.
Hvert af de risstivelsesbårne produkter blev udsat for den samme 45 pisketest i den samme lagkageblanding som beskrevet i eksempel 1. Hvert 12 DK 174832 B1 produkt blev blandet med de andre ingredienser, og en del af den resulterende blanding blev straks pisket. En anden del af den emulgatorholdige blanding (tør) blev opbevaret i 3 måneder ved stuetemperatur, hvorefter den blev pisket. Resultaterne af piskeforsøgene 5 fremgår af tabel 4.Each of the rice starch-borne products was subjected to the same 45 whipping test in the same layer cake mixture as described in Example 1. Each product was mixed with the other ingredients and a portion of the resulting mixture was immediately whipped. Another portion of the emulsifier-containing mixture (dry) was stored for 3 months at room temperature, after which it was whipped. The results of the whipping experiments 5 are shown in Table 4.
Tabel 4Table 4
Kageblandingens rumvægt, g/liter 10The volume of the cake mixture, g / liter 10
Co-reageret 50:50 laurinsyre: stearinsyre- Pisketid produkt 3 min. 5 min. 10 min.Co-reacted 50:50 lauric acid: stearic acid- Whipping product 3 min. 5 min. 10 min.
15 _ _________ 35% emulgator, 65% risstivelse, fremstillet med 1,5% vand 20 frisk fremstillet blanding 335 335 355 efter 3 måneder 340 355 380 25 35% emulgator, 65% risstivelse, fremstillet uden vand frisk fremstillet blanding 325 330 345 30 efter 3 måneder 345 350 360 39,2% emulgator, 60,8% risstivelse, 35 fremstillet uden vand frisk fremstillet blanding 350 330 340 efter 3 måneder 335 340 365 4015 _ _________ 35% emulsifier, 65% rice starch, prepared with 1.5% water 20 freshly prepared mixture 335 335 355 after 3 months 340 355 380 25 35% emulsifier, 65% rice starch, prepared without water freshly prepared mixture 325 330 345 30 after 3 months 345 350 360 39.2% emulsifier, 60.8% rice starch, 35 prepared without water freshly prepared mixture 350 330 340 after 3 months 335 340 365 40
Det fremgår af resultaterne, at emulgatoren har fortrinlige piskeegenskaber, og at disse fortrinlige piskeegenskaber bibeholdes, selv 13 DK 174832 B1 når emulgatoren, blandet med kageblandingen, opbevares i en lang tidsperiode ved stuetemperatur.The results show that the emulsifier has excellent whipping properties and that these excellent whipping properties are retained even when the emulsifier, mixed with the cake mixture, is stored for a long period of time at room temperature.
5 EKSEMPEL 5 På samme måde som beskrevet i eksempel 4 blev en serie emulgatorer fremstillet i stor skala med fire forskellige syrereaktanter: 991 laurinsyre; stearinsyreproduktet beskrevet i eksempel 1; 99% 10 myristinsyre; og 99% palmitinsyre. Glycerolkondensatblandingen var den samme som i eksempel 1. Vægt forholdet mellem syrereaktanten og glycerolkondensatblandingen var 55:45. Som katalysator anvendtes 0,44% natriumhydroxid, beregnet på reaktanterne.EXAMPLE 5 In the same way as described in Example 4, a series of large-scale emulsifiers were prepared with four different acid reactants: 991 lauric acid; the stearic acid product described in Example 1; 99% myristic acid; and 99% palmitic acid. The glycerol condensate mixture was the same as in Example 1. The weight ratio of the acid reactant to the glycerol condensate mixture was 55:45. As a catalyst, 0.44% sodium hydroxide was used, calculated on the reactants.
15 Hvert af de resulterende emulgatorprodukter blev anbragt i en mængde på 35% på 65% risstivelse på samme måde som beskrevet i eksempel 1 henholdsvis under anvendelse af 1,5% vand og uden vand. Resultaterne af piskeforsøgene fremgår af tabel 5.Each of the resulting emulsifier products was placed in an amount of 35% on 65% rice starch in the same manner as described in Example 1 using 1.5% water and without water respectively. The results of the whipping experiments are shown in Table 5.
20 Tabel 5Table 5
Pisketidwhipping
Emulgatorprodukt 3 min. 5 min. 10 min.Emulsifier product 3 min. 5 min. 10 min.
2525
Laurinsyreprodukt, anbragt på risstivelse, med vand 665 730 710 30 anbragt på risstivelse, uden vand 525 630 695Lauric acid product, placed on rice starch, with water 665 730 710 30 placed on rice starch, without water 525 630 695
Stearinsyreprodukt, 35 anbragt på risstivelse, med vand 900 750 475 anbragt på risstivelse, 40 uden vand 910 7 35 4 90Stearic acid product, 35 placed on rice starch, with water 900 750 475 placed on rice starch, 40 without water 910 7 35 4 90
Myristinsyreprodukt, anbragt på risstivelse, 45 med vand, 14 DK 174832 B1 frisk, blanding 335 335 360 efter 3 måneders opbevaring 5 i kageblandingen 420 390 365Myristinic acid product, placed on rice starch, 45 with water, 14 DK 174832 B1 fresh, mixture 335 335 360 after 3 months storage 5 in the cake mixture 420 390 365
Palmitinsyre, anbragt på risstivelse, 10 med vand, frisk blanding 395 365 330 efter 3 måneder 530 430 355 15 EKSEMPEL 6 20Palmitic acid, applied to rice starch, 10 with water, fresh mixture 395 365 330 after 3 months 530 430 355 15 EXAMPLE 6 20
Et emulgatorprodukt blev fremstillet ved opvarmning af 57,8% af en glycerolkondensatblanding med en viskositet på 1000 cps ved 60°C og med følgende middelsammensætning: 25 Monomer glycerol 21,5%An emulsifier product was prepared by heating 57.8% of a glycerol condensate mixture having a viscosity of 1000 cps at 60 ° C and having the following average composition: 25 Monomer glycerol 21.5%
Diglycerol 26,3%Diglycerol 26.3%
Trimert kondensat 19,1%Trim condensate 19.1%
Tetramert kondensat 12,1%Tetramed condensate 12.1%
Pentamert kondensat 7,4% 30 Højere kondensater 13,6%Pentamere condensate 7.4% 30 Higher condensates 13.6%
Det ovenfor angivne produkt blev esterificeret med myristinsyre.The above product was esterified with myristic acid.
Vægtforholdet mellem glycerolkondensatproduktet og myristinsvren var 57,8:42,2. Ingen katalysator blev tilsat (den lille mængde katalysator, 35 der var til stede i polyglycerolproduktet, var tilstrækkelig). Blandingen blev holdt på 265°C i 20 minutter, hvorefter den hurtigt blev afkølet til lige under 100°C. Det resulterende homogene, klare produkt henstod til afkøling, hvorefter et gult til lysebrunt fedt-lignende emulgatorprodukt blev opnået. Uesterificeret glycerol og glycerol kondensat blev fjernet 40 fra produktet. Data for produktet var som følger: Før fjernelse af ureageret glycerol og glycerolkondensat: Forsæbningsværdi 111,5,- syretal 0,9; pH-værdi 7,6. Efter fjernelse af ureageret glycerol og glycerolkondensat: Forsæbningsværdi 150,5, syretal 9,2.The weight ratio of the glycerol condensate product to the myristic acid was 57.8: 42.2. No catalyst was added (the small amount of catalyst present in the polyglycerol product was sufficient). The mixture was kept at 265 ° C for 20 minutes, then rapidly cooled to just below 100 ° C. The resulting homogeneous clear product was allowed to cool, whereupon a yellow to light brown fat-like emulsifier product was obtained. Unesterified glycerol and glycerol condensate were removed from the product. The data for the product were as follows: Prior to removal of unreacted glycerol and glycerol condensate: Saponification value 111.5, acid number 0.9; pH 7.6. After removal of unreacted glycerol and glycerol condensate: Saponification value 150.5, acid number 9.2.
15 DK 174832 B1 På samme måde blev et andet produkt fremstillet under anvendelse af den samme glycerolkondensatblanding, bortset fra, at der anvendtes en 80:20-blanding af myristinsyre (99%) og stearinsyreproduktet beskrevet i eksempel 1 som syrereaktant. Data for det resulterende emulgatorprodukt 5 var som følger: Før fjernelse af uesterificeret glycerol og glycerolkondensat: Forsæbningsværdi 134,8; syretal 2,9; pH-værdi 8,5.Similarly, another product was prepared using the same glycerol condensate mixture except that an 80:20 mixture of myristic acid (99%) and the stearic acid product described in Example 1 was used as an acid reactant. Data for the resulting emulsifier product 5 were as follows: Prior to removal of unesterified glycerol and glycerol condensate: Saponification value 134.8; acid number 2.9; pH 8.5.
Efter fjernelse af uesterificeret glycerol og glycerol kondensat:After removal of unesterified glycerol and glycerol condensate:
Forsæbningsværdi 163,3; syretal 10,9.Saponification value 163.3; acid number 10.9.
10 Hvert af disse emulgatorprodukter (fra hvilke ureageret glycerol og glycerol kondensat var blevet fjernet) blev anbragt i en mængde på 10% på 90% flormelis som beskrevet i eksempel 2, og de sukker-bårne produkter blev underkastet de samme piskeforsøg i den samme lagkageblanding som beskrevet i eksempel 1. Resultaterne fremgår af tabel 6.Each of these emulsifier products (from which unreacted glycerol and glycerol condensate had been removed) was placed in an amount of 10% of 90% icing as described in Example 2, and the sugar-borne products were subjected to the same whipping tests in the same layer cake mixture. as described in Example 1. The results are shown in Table 6.
1515
Tabel 6Table 6
Kageblandingens rumvægt, g/liter 20 PisketidCake mix room weight, g / liter 20 Whipping time
Produkt 3 min. 5 min. 10 min.Product 3 min. 5 min. 10 min.
Fremstillet med myristinsyre 500 465 465 25Prepared with myristic acid 500 465 465 25
Fremstillet med 80:20-blanding af myristinsyre og stearinsyre- produkt 650 560 410 30 ____ _ ____Prepared with 80:20 mixture of myristic acid and stearic acid product 650 560 410 30 ____ _ ____
Disse resultater er meget bedre end resultater opnået med det samme glycerol kondensat omsat på samme måde med stearinsyreproduktet alene-These results are much better than results obtained with the same glycerol condensate reacted in the same manner with the stearic acid product alone.
Claims (17)
Priority Applications (1)
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DK198700538A DK174832B1 (en) | 1985-05-31 | 1987-02-02 | Emulsifier, and a procedure for the production thereof |
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Application Number | Priority Date | Filing Date | Title |
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DK244685A DK244685D0 (en) | 1985-05-31 | 1985-05-31 | POLYGLYCEROLEMULGATOR |
DK244685 | 1985-05-31 | ||
PCT/DK1986/000059 WO1986006937A1 (en) | 1985-05-31 | 1986-05-29 | An emulsifier and a method for its preparation |
DK8600059 | 1986-05-29 | ||
DK53887 | 1987-02-02 | ||
DK198700538A DK174832B1 (en) | 1985-05-31 | 1987-02-02 | Emulsifier, and a procedure for the production thereof |
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DK53887A DK53887A (en) | 1987-02-02 |
DK174832B1 true DK174832B1 (en) | 2003-12-08 |
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