DK157937B - Enzyme-containing granulate, and process for preparing it - Google Patents
Enzyme-containing granulate, and process for preparing it Download PDFInfo
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- DK157937B DK157937B DK436888A DK436888A DK157937B DK 157937 B DK157937 B DK 157937B DK 436888 A DK436888 A DK 436888A DK 436888 A DK436888 A DK 436888A DK 157937 B DK157937 B DK 157937B
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- 239000008187 granular material Substances 0.000 title claims description 72
- 102000004190 Enzymes Human genes 0.000 title claims description 40
- 108090000790 Enzymes Proteins 0.000 title claims description 40
- 238000004519 manufacturing process Methods 0.000 title description 4
- 229940088598 enzyme Drugs 0.000 claims description 39
- 239000000463 material Substances 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 239000000835 fiber Substances 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 22
- 239000002245 particle Substances 0.000 claims description 21
- 230000000694 effects Effects 0.000 claims description 13
- 238000005469 granulation Methods 0.000 claims description 13
- 239000011230 binding agent Substances 0.000 claims description 12
- 230000003179 granulation Effects 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 10
- 239000000945 filler Substances 0.000 claims description 9
- 229920002994 synthetic fiber Polymers 0.000 claims description 8
- 229920003043 Cellulose fiber Polymers 0.000 claims description 7
- 239000012209 synthetic fiber Substances 0.000 claims description 7
- 108091005804 Peptidases Proteins 0.000 claims description 6
- 102000004882 Lipase Human genes 0.000 claims description 4
- 108090001060 Lipase Proteins 0.000 claims description 4
- 239000004367 Lipase Substances 0.000 claims description 4
- 235000019421 lipase Nutrition 0.000 claims description 4
- 108010065511 Amylases Proteins 0.000 claims description 3
- 102000013142 Amylases Human genes 0.000 claims description 3
- 239000004365 Protease Substances 0.000 claims description 3
- 235000019418 amylase Nutrition 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- 239000004382 Amylase Substances 0.000 claims description 2
- 108010059892 Cellulase Proteins 0.000 claims description 2
- 229940106157 cellulase Drugs 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 102000004316 Oxidoreductases Human genes 0.000 claims 1
- 108090000854 Oxidoreductases Proteins 0.000 claims 1
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 claims 1
- 239000012752 auxiliary agent Substances 0.000 claims 1
- 239000011162 core material Substances 0.000 description 39
- 239000000843 powder Substances 0.000 description 20
- 239000001913 cellulose Substances 0.000 description 17
- 229920002678 cellulose Polymers 0.000 description 17
- 235000010980 cellulose Nutrition 0.000 description 17
- 239000000428 dust Substances 0.000 description 12
- 108010020132 microbial serine proteinases Proteins 0.000 description 11
- 238000009826 distribution Methods 0.000 description 10
- 238000001035 drying Methods 0.000 description 10
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 8
- 229910004809 Na2 SO4 Inorganic materials 0.000 description 7
- 239000012141 concentrate Substances 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 235000014633 carbohydrates Nutrition 0.000 description 6
- 150000001720 carbohydrates Chemical class 0.000 description 6
- 235000002639 sodium chloride Nutrition 0.000 description 6
- 102000035195 Peptidases Human genes 0.000 description 5
- 230000003625 amylolytic effect Effects 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 4
- 229920001223 polyethylene glycol Polymers 0.000 description 4
- 230000002797 proteolythic effect Effects 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- 239000001509 sodium citrate Substances 0.000 description 4
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 4
- 229920001030 Polyethylene Glycol 4000 Polymers 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 239000004408 titanium dioxide Substances 0.000 description 3
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 2
- 241000194108 Bacillus licheniformis Species 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 108010056079 Subtilisins Proteins 0.000 description 2
- 102000005158 Subtilisins Human genes 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000001427 coherent effect Effects 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 150000002191 fatty alcohols Chemical class 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 230000002366 lipolytic effect Effects 0.000 description 2
- 235000019833 protease Nutrition 0.000 description 2
- 235000019419 proteases Nutrition 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 description 2
- 235000011152 sodium sulphate Nutrition 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- KZEVSDGEBAJOTK-UHFFFAOYSA-N 1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-2-[5-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]-1,3,4-oxadiazol-2-yl]ethanone Chemical compound N1N=NC=2CN(CCC=21)C(CC=1OC(=NN=1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)=O KZEVSDGEBAJOTK-UHFFFAOYSA-N 0.000 description 1
- AGNTUZCMJBTHOG-UHFFFAOYSA-N 3-[3-(2,3-dihydroxypropoxy)-2-hydroxypropoxy]propane-1,2-diol Chemical class OCC(O)COCC(O)COCC(O)CO AGNTUZCMJBTHOG-UHFFFAOYSA-N 0.000 description 1
- 229910002012 Aerosil® Inorganic materials 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 241000193744 Bacillus amyloliquefaciens Species 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 108010084185 Cellulases Proteins 0.000 description 1
- 102000005575 Cellulases Human genes 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- 241001480714 Humicola insolens Species 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 1
- QZXSMBBFBXPQHI-UHFFFAOYSA-N N-(dodecanoyl)ethanolamine Chemical compound CCCCCCCCCCCC(=O)NCCO QZXSMBBFBXPQHI-UHFFFAOYSA-N 0.000 description 1
- 239000007832 Na2SO4 Substances 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 108010051873 alkaline protease Proteins 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 229940025131 amylases Drugs 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 235000010216 calcium carbonate Nutrition 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 229920006184 cellulose methylcellulose Polymers 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 239000007884 disintegrant Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 235000013373 food additive Nutrition 0.000 description 1
- 239000002778 food additive Substances 0.000 description 1
- YQEMORVAKMFKLG-UHFFFAOYSA-N glycerine monostearate Natural products CCCCCCCCCCCCCCCCCC(=O)OC(CO)CO YQEMORVAKMFKLG-UHFFFAOYSA-N 0.000 description 1
- SVUQHVRAGMNPLW-UHFFFAOYSA-N glycerol monostearate Natural products CCCCCCCCCCCCCCCCC(=O)OCC(O)CO SVUQHVRAGMNPLW-UHFFFAOYSA-N 0.000 description 1
- 239000011874 heated mixture Substances 0.000 description 1
- 239000001863 hydroxypropyl cellulose Substances 0.000 description 1
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 1
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 1
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 1
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 108010003855 mesentericopeptidase Proteins 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000151 polyglycol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 235000011083 sodium citrates Nutrition 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 108010075550 termamyl Proteins 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Landscapes
- Enzymes And Modification Thereof (AREA)
- Detergent Compositions (AREA)
- Immobilizing And Processing Of Enzymes And Microorganisms (AREA)
- Fertilizers (AREA)
- Glanulating (AREA)
Description
iin
DK 157937 BDK 157937 B
Opfindelsen angår et enzymholdigt granulat og en fremgangsmåde til fremstilling deraf.The invention relates to an enzyme-containing granule and a process for its preparation.
Granulatet ifølge opfindelsen og fremgangsmåden til fremstilling deraf er en videreudvikling af det granulat og 5 den fremgangsmåde til fremstilling deraf, som er beskrevet i US patentskrift nr. 4,106,991, som gennemføres i en tromle-granulator. Betegnelsen tromlegranulator repræsenterer en bred kategori af granulatorapparater, f.eks. omfattende skål-granulatorer og granuleringsblandere.The granulate according to the invention and the method of preparation thereof is a further development of the granulate and process thereof, which is described in US Patent No. 4,106,991, which is carried out in a drum granulator. The term drum granulator represents a broad category of granulator apparatus, e.g. extensive bowl granulators and granulation mixers.
10 Selv om det kendte granulat besidder mange fordel agtige egenskaber, kan den fysiske stabilitet af det kendte granulat forbedres.Although the known granule possesses many advantageous properties, the physical stability of the known granule can be improved.
Ifølge opfindelsen har det overraskende vist sig, at et granulat, der er bygget op omkring en kerne, men som i 15 øvrigt i det væsentlige er opbygget som angivet i US patentskrift nr. 4,106,991, udviser forbedret fysisk stabilitet og andre forbedrede egenskaber, hvilket vil fremgå af det følgende.According to the invention, it has surprisingly been found that a granule which is built up around a core but which is essentially built up as disclosed in U.S. Patent No. 4,106,991 exhibits improved physical stability and other improved properties, which will appear from the following.
Det enzymholdige granulat ifølge opfindelsen er 20 ejendommeligt ved det i den kendetegnende del af krav 1 angivne.The enzyme-containing granule of the invention is peculiar to that of the characterizing part of claim 1.
På grund af indføringen af kernen, der kan være meget billig, kan mængden af (dyre) cellulosefibre (eller kunstfibre) og bindemiddel reduceres til under det niveau, der 25 er angivet i US patentskrift 4,106,991. De totale omkostninger i forbindelse med granulatet kan således i et vist omfang reduceres i forhold til de totale omkostninger i forbindelse med det kendte granulat fra US patentskrift nr. 4,106,991. Det har også vist sig, at den fysiske stabilitet af granulatet er 30 forbedret i forhold til den kendte teknik fra US patentskrift nr. 4,106,991, på grund af netværksstrukturen af de orienterede fibre. Sandsynligvis på grund af samspillet mellem kernen og de fibre, der er filtret omkring kernen, har det også vist sig, at det er muligt at fremstille et granulat med en højere 35 enzymaktivitet i forhold til den kendte teknik. Som det vil blive forklaret senere mere detaljeret, har det yderligereDue to the introduction of the core which can be very inexpensive, the amount of (expensive) cellulose fibers (or synthetic fibers) and binder can be reduced to below the level disclosed in U.S. Patent 4,106,991. Thus, the total cost of the granulate can be reduced to a certain extent compared to the total cost of the known granule from US Patent No. 4,106,991. It has also been found that the physical stability of the granulate is improved over the prior art from U.S. Patent No. 4,106,991, due to the network structure of the oriented fibers. Probably because of the interaction between the core and the fibers filtered around the core, it has also been found that it is possible to prepare a granulate having a higher enzyme activity compared to the prior art. As will be explained later in more detail, it has further
2 DK 157937 B2 DK 157937 B
vist sig, at det er muligt på simpel måde at opnå granulatet i en meget snæver partikelstørrelsesfordeling, som kan skræddersys til ethvert behov.It has been found that it is possible in a simple way to obtain the granulate in a very narrow particle size distribution which can be tailored to any need.
Kernen skal have en gennemsnitlig partikelstørrelse 5 på mellem 200 og 700 μιη, og den kan fremstilles af ethvert sammenhængende, ikke-smuldrende materiale, som ikke vil volde nogen skade under enzymgranulatets sluttelige anvendelse. Hvis enzymgranulatet således skal anvendes som detergentadditiv, kunne kernen være uorganiske eller organiske salte, som er 10 let- eller tungtopløselige i vand, f.eks. natriumchlorid, natrium-sulfat, natriumtripolyphosphat eller natriumcitrat. I dette tilfælde kan kernen også være en partikel af et allerede fremstillet enzymgranulat. På denne måde kan man fremstille granulater med forskellige enzymer i kernen og i overtrækket.The core must have an average particle size of between 200 and 700 μιη, and it can be made of any coherent, non-crumbly material which will not cause any damage during the final use of the enzyme granulate. Thus, if the enzyme granule is to be used as a detergent additive, the core could be inorganic or organic salts which are readily soluble or heavily soluble in water, e.g. sodium chloride, sodium sulfate, sodium tripolyphosphate or sodium citrate. In this case, the nucleus may also be a particle of an already produced enzyme granule. In this way, granules with various enzymes can be prepared in the core and in the coating.
15 Hvis enzymgranulatet f.eks. skal anvendes som næringsmiddeladditiv, kan kernen være stivelse, sukker eller protein.For example, if the enzyme granulate. to be used as a food additive, the core can be starch, sugar or protein.
Granulatet ifølge opfindelsen kan således konstrueres på følgende tre- måder: I_Overtræk_ 20 Kerne_[ enzym 1 intet enzymThus, the granulate according to the invention can be constructed in the following three ways:
I II I
enzym_| X_|_X_enzym_ | X_ | _X_
I II I
intet enzym 1 X_j_ 1 2 3 4 5 6no enzyme 1 X_j_ 1 2 3 4 5 6
Cellulosen i fiberform kan være savsmuld, ren fiber 2 cellulose, bomuld eller andre former for ren eller uren fiber 3 cellulose.The fibrous cellulose may be sawdust, pure fiber 2 cellulose, cotton or other forms of pure or impure fiber 3 cellulose.
44
Der findes adskillige typer af cellulose på fiber 5 form på markedet, f.eks. "CEPO" og "ARBOCEL". I en publikation 6 fra Svenska Tråmjolsfabrikerna AB, "Cepo Cellulose Powder" angives det, at den approximative maksimale fiberlængde for Cepo S/20 cellulose er 500 μιη, at den approximative gennemsnitlige fiber længde er 160 μπι, at den approximative maksimale 3There are several types of cellulose in fiber 5 form on the market, e.g. "CEPO" and "ARBOCEL". In a publication 6 from Svenska Tråmjolsfabrikerna AB, "Cepo Cellulose Powder" states that the approximate maximum fiber length for Cepo S / 20 cellulose is 500 μιη, that the approximate average fiber length is 160 μπι, that the approximate maximum 3
DK 157937 BDK 157937 B
fiberbredde er 50 μπι, og at den approximative gennemsnitlige fiberbredde er 30 μπι. Det angives også, at Cepo SS/200 cellulose har en approximativ maksimal fiberlængde på 150 μπι, en approximativ gennemsnitlig fiberlængde på 50 μιη, en approxima-5 tiv maksimal fiberbredde på 45 μπι, og en approximativ gennemsnitlig fiberbredde på 25 μπι. Cellulosefibre med disse dimensioner er særdeles velegnede til anvendelse i det enzymholdige granulat ifølge opfindelsen.fiber width is 50 μπι and that the approximate average fiber width is 30 μπι. It is also stated that Cepo SS / 200 cellulose has an approximate maximum fiber length of 150 μπι, an approximate average fiber length of 50 μιη, an approximate maximum fiber width of 45 μπι, and an approximate average fiber width of 25 μπι. Cellulose fibers of these dimensions are particularly suitable for use in the enzyme-containing granules of the invention.
Typiske kunstfibre er fremstillet af polyethylen, 10 polypropylen, polyestere, især nylon, polyvinylformal og poly-(meth)acryliske forbindelser.Typical synthetic fibers are made of polyethylene, polypropylene, polyesters, especially nylon, polyvinyl formal and poly (meth) acrylic compounds.
De bindemidler, der anvendes ved fremgangsmåden ifølge opfindelsen, er de bindemidler, som konventionelt anvendes på granuleringsområdet og som har et højt smeltepunkt 15 eller intet smeltepunkt overhovedet, og som er af en ikke voksagtig natur, f.eks. polyvinylpyrrolidon, dextriner, poly-vinylalkohol, og cellulosederivater, inklusive f.eks. hydroxy-propylcellulose, methylcellulose eller CMC. Man kan ikke danne et granulat på basis af cellulose, enzym, fyldstof og et 20 bindemiddel, som defineret i det foregående, uden anvendelse af et granuleringshjælpemiddel, som defineret i det følgende.The binders used in the process of the invention are those binders conventionally used in the granulation field which have a high melting point 15 or no melting point at all, and which are of a non-waxy nature, e.g. polyvinylpyrrolidone, dextrins, polyvinyl alcohol, and cellulose derivatives, including e.g. hydroxypropyl cellulose, methyl cellulose or CMC. It is not possible to form a granule based on cellulose, enzyme, filler and a binder, as defined above, without the use of a granulation aid as defined below.
Alle enzymer kan granuleres ved hjælp af fremgangsmåden ifølge opfindelsen. Man granulerer fortrinsvis proteinaser, amylaser, lipaser og cellulaser ifølge opfindelsen.All enzymes can be granulated by the method of the invention. Preferably, proteinases, amylases, lipases and cellulases according to the invention are granulated.
25 Specifikke eksempler er ALCALASE® (en Bacillus licheniformis proteinase), ESPERASE® og SAVINASE® (mikrobielle alkaliske proteinaser fremstillet i henhold til engelsk patentskrift nr. 1,243,784), CELLUZYME® (en Humicola insolens cellulase i henhold til US patentskrift nr. 4.435.307) og TERMAMYL® (en 30 Bacillus licheniformis amylase). Enzymet kan indføres i granu-latoren som et fortørret formalet pulver eller som en opløsning, f.eks. en koncentreret enzymopløsning fremstillet ved ultrafiltrering, omvendt osmose eller fordampning.Specific examples are ALCALASE® (a Bacillus licheniformis proteinase), ESPERASE® and SAVINASE® (microbial alkaline proteinases produced according to English Patent No. 1,243,784), CELLUZYME® (a Humicola insolens cellulase according to US Patent No. 4,435,307 ) and TERMAMYL® (a Bacillus licheniformis amylase). The enzyme may be introduced into the granulator as a pre-dried ground powder or as a solution, e.g. a concentrated enzyme solution prepared by ultrafiltration, reverse osmosis or evaporation.
Fyldstoffet bruges kun for at indstille den til-35 stræbte enzymaktivitet i det færdige granulat. Da det enzym, som indføres i granulatoren, allerede indeholder fortyndende urenheder, der må betragtes som fyldstoffer, er yderligereThe filler is used only to set the desired enzyme activity in the finished granules. Since the enzyme introduced into the granulator already contains diluent impurities which must be considered as fillers, further
DK 157937 BDK 157937 B
4 fyldstoffer ikke altid nødvendige for at standardisere granulatets enzymatiske aktivitet. Hvis man anvender et fyldstof, er det sædvanligvis organiske eller uorganiske salte, som kan være opløselige eller uopløselige i vand, f.eks.4 fillers are not always necessary to standardize the enzymatic activity of the granules. If a filler is used, it is usually organic or inorganic salts which may be soluble or insoluble in water, e.g.
5 Na2S0^, NaCl, CaCO^, eller mineraler eller silicater, f.eks. kaolin eller bentonit, men andre indifferente fyldstoffer, som ikke på ugunstig måde interfererer med produktets senere anvendelse, kan anvendes.Na2 SO4, NaCl, CaCO3, or minerals or silicates, e.g. kaolin or bentonite, but other inert fillers which do not adversely interfere with the subsequent use of the product may be used.
Granuleringshjælpemidlet er vand og/eller et voks-10 agtigt materiale. Granuleringshjælpemidlet anvendes altid som væskefase i granuleringsprocessen; hvis et voksagtigt materiale er tilstede, er det derfor enten opløst eller dispergeret i vandet eller smeltet. Ved et voksagtigt materiale forstås et materiale, som udviser alle de følgende egenskaber: (1) 15 smeltepunktet ligger mellem 30°C og 100°C, fortrinsvis mellem 40°C og 60°C, (2) materialet er sejt og ikke skørt og (3) materialet udviser en væsentlig grad af plasticitet ved stuetemperatur.The granulation aid is water and / or a waxy material. The granulation aid is always used as a liquid phase in the granulation process; therefore, if a waxy material is present, it is either dissolved or dispersed in the water or melted. A waxy material is meant a material which exhibits all of the following properties: (1) the melting point is between 30 ° C and 100 ° C, preferably between 40 ° C and 60 ° C, (2) the material is tough and not brittle, and (3) the material exhibits a substantial degree of plasticity at room temperature.
Både vand og voksagtige materialer er granulerings-20 hjælpemidler, d.v.s. de er begge aktive under dannelsen af granulatet; det voksagtige materiale forbliver som en bestanddel i det færdige granulat, hvorimod størstedelen af vandet fjernes under tørringen. For således at henføre alle mængder til det færdige, tørre granulat, beregnes alle procentdele på 25 basis af de totale tørstoffer, med undtagelse af kernen, hvilket betyder, at vand, som er et af granuleringshjælpemidlerne, ikke adderes til de andre bestanddele, når man beregner procentdelen af vand, hvorimod det voksagtige materiale, det andet granuleringshjælpemiddel, skal adderes 30 til de andre tørre bestanddele, når man beregner procentdelen af voksagtigt materiale. Eksempler på voksagtige materialer er polyglycoler, fedtalkoholer, ethoxylerede fedtalkoholer, højere fedtsyrer, mono-, di- og triglycerolestere af højere fedtsyrer, f.eks. glycerolmonostearat, alkylarylethoxylater og 35 kokosnød-monoethanolamid.Both water and waxy materials are granulating aids, i.e. they are both active during the formation of the granules; the waxy material remains as a component of the finished granules, whereas most of the water is removed during drying. Thus, in order to attribute all quantities to the finished dry granules, all percentages are calculated on the basis of the total dry solids, with the exception of the core, which means that water, which is one of the granulating aids, is not added to the other ingredients when Calculate the percentage of water, whereas the waxy material, the second granulating aid, must be added to the other dry ingredients when calculating the percentage of waxy material. Examples of waxy materials are polyglycols, fatty alcohols, ethoxylated fatty alcohols, higher fatty acids, mono-, di- and triglycerol esters of higher fatty acids, e.g. glycerol monostearate, alkylarylethoxylates and coconut monoethanolamide.
Hvis man anvender en stor mængde voksagtigt materiale, bør der tilsættes relativt lidt vand, og vice versa. Granuleringshjælpemidlet kan således enten være vand alene, 5If a large amount of waxy material is used, relatively little water should be added, and vice versa. Thus, the granulating aid may be either water alone, 5
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voksagtigt materiale alene eller en blanding af vand og voks-agtigt materiale. I de tilfælde, hvor man anvender en blanding af vand og voksagtigt materiale, kan vandet og det voksagtige materiale tilsættes i vilkårlig rækkefølge, f.eks. først 5 vandet og derpå det voksagtige materiale, eller først det voksagtige materiale og derpå vandet, eller en opløsning eller suspension af det voksagtige materiale i vandet. I tilfælde af, at man anvender en blanding af vand og voksagtigt materiale, kan det voksagtige materiale være opløseligt eller 10 uopløseligt (men dispergerbart) i vand.waxy material alone or a mixture of water and waxy material. In cases where a mixture of water and waxy material is used, the water and waxy material may be added in any order, e.g. first the water and then the waxy material, or first the waxy material and then the water, or a solution or suspension of the waxy material in the water. In the case of using a mixture of water and waxy material, the waxy material may be soluble or insoluble (but dispersible) in water.
Hvis der ikke anvendes noget vand i granulerings-hjælpemidlet, er tørring sædvanligvis unødvendig. I dette tilfælde er granuleringshjælpemidlet et smeltet, voksagtigt materiale, og man behøver kun at afkøle for at få partiklerne 15 til at størkne. I de fleste tilfælde foretager man dog en vis tørring, og tør-ringen gennemføres sædvanligvis som en tørring i fluidiseret masse, hvorved små mængder støv og små granulatkorn blæses bort fra overfladen af granulatet. Man kan dog anvende enhver form for tørring. I det tilfælde, hvor man ikke 20 anvender vand som granuleringshjælpemiddel, kan man til granulatet tilsætte et flydekonditioneringsmiddel eller anti-kagemiddel, enten før eller efter køletrinnet, f.eks. røg-silica, f.eks. de kommercielle produkter AEROSIL eller CAB-0-SIL.If no water is used in the granulating aid, drying is usually unnecessary. In this case, the granulating aid is a molten waxy material and one only needs to cool to cause the particles to solidify. In most cases, however, some drying is carried out and the drying is usually carried out as a fluid-mass drying, whereby small amounts of dust and small granular grains are blown away from the surface of the granulate. However, any type of drying can be used. In the case where water is not used as a granulating aid, a liquid conditioner or anti-caking agent may be added to the granulate either before or after the cooling step, e.g. smoke silica, e.g. the commercial products AEROSIL or CAB-0-SIL.
25 Granulatoren kan tilhøre enhver af de kendte typer af blandegranulatorer, tromlegranulatorer, skålgranulatorer eller modifikationer af disse. Hvis man anvender en blande-granulator, f.eks. en blandetromle fra det tyske firma Gebr.The granulator may belong to any of the known types of mixing granulators, drum granulators, bowl granulators or modifications thereof. If a mixer granulator is used, e.g. a mixing drum from the German company Gebr.
Lodige Maschinen G.m.b.H, 479 Paderborn, Elsenerstrasse 7-9, 30 DT, foretrækkes det, at der monteres små roterende knive i granulatoren for at kompaktere granulatet.Lodige Maschinen G.m.b.H, 479 Paderborn, Elsenerstrasse 7-9, 30 DT, it is preferred that small rotating blades are mounted in the granulator to compact the granulate.
Man kan yderligere tilsætte fakultative additiver, såsom farvemidler, pigmenter, disintegrationsmidler eller enzymstabiliseringsmidler, f.eks. antioxidanter.Optional additives such as dyes, pigments, disintegrants or enzyme stabilizers may be added, e.g. antioxidants.
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En foretrukken udføreIsesform for granulatet ifølge opfindelsen er ejendommelig ved det i den kendetegnende del af krav 2 angivne. Ved denne udførelsesform kan man altid opnå en tilfredstillende overtrækning omkring kernen.A preferred embodiment of the granulate according to the invention is characterized by the characterizing part of claim 2. In this embodiment, a satisfactory coating around the core can always be obtained.
5 En foretrukken udførelsesform for granulatet ifølge opfindelsen er ejendommelig ved det i den kendetegnende del af krav 3 angivne. Herved opnås en tilfredstillende mekanisk styrke.A preferred embodiment of the granulate according to the invention is characterized by the characterizing part of claim 3. This provides a satisfactory mechanical strength.
En foretrukken udførelsesform for granulatet ifølge 10 opfindelsen er ejendommelig ved det i den kendetegnende del af krav 4 angivne. Under 4 vægt-% fibre opnås der ikke nogen tilfredsstillende fibereffekt, og med over 20 vægt-% fibre bliver produktionen besværlig og produktet dyrt.A preferred embodiment of the granulate according to the invention is characterized by the characterizing part of claim 4. Under 4% by weight of fibers no satisfactory fiber effect is obtained, and with more than 20% by weight of fibers the production becomes cumbersome and the product expensive.
En foretrukken udførelsesform for granulatet ifølge 15 opfindelsen er ejendommelig vet det i den kendetegnende del af krav 5 angivne. Denne udføreIsesform repræsenterer en udvidelse af mulighederne for sekvensbehandling i en vaskeflotte.A preferred embodiment of the granulate according to the invention is peculiar to that of the characterizing part of claim 5. This embodiment represents an extension of the sequence processing capabilities of a wash float.
En foretrukken udførelsesform for granulatet ifølge opfindelsen er ejendommelig ved det i den kendetegnende del af 20 krav 6 angivne. De pågældende enzymer er de almindeligste enzymer i granulatform til industriel anvendelse.A preferred embodiment of the granulate according to the invention is characterized by the characterizing part of claim 6. The enzymes in question are the most common granular enzymes for industrial use.
En foretrukken udførelsesform for granulatet ifølge opfindelsen er ejendommelig ved det i den kendetegnende del af krav 7 angivne. Herved opnås et billigt granulat.A preferred embodiment of the granulate according to the invention is characterized by the characterizing part of claim 7. This results in a cheap granulate.
25 Opfindelsen omfatter også en fremgangsmåde til frem stilling af granulatet ifølge opfindelsen.The invention also encompasses a process for preparing the granulate according to the invention.
Fremgangsmåden til fremstilling af granulatet ifølge opfindelsen er ejendommelig ved det i den kendetegnende del af krav 8 angivne.The process for preparing the granulate according to the invention is characterized by the method of claim 8.
30 Hvis man skal fremstille et granulat, som kun inde holder enzym i kernen, skal der ikke tilsættes noget enzym, med undtagelse af det enzym, som allerede findes i kernen.30 In order to produce a granule containing only enzyme in the nucleus, no enzyme should be added, except for the enzyme already present in the nucleus.
Indføringen af en kerne og hjælpemidler, der enten er opløst eller suspenderet som extremt fine partikler, i et 35 partikelformet materiale fremstillet under anvendelse af en fluidiseret masse er kendt fra dansk patentansøgning nr.The introduction of a core and auxiliaries, either dissolved or suspended as extremely fine particles, into a particulate material made using a fluidized mass is known from Danish patent application no.
981/86, men indføringen af en kerne og cellulosefibre eller981/86, but the introduction of a core and cellulose fibers or
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7 kunstige fibre i relation til et granulat fremstillet ved tromlegranulering er ny. Det antages, at den nye kombination af kernen og cellulosefibrene eller kunstfibrene, der kan slynge sig selv omkring kernen som en sammenhængende net-5 struktur, er grunden til den ekstraordinært høje fysiske styrke af granulatet ifølge opfindelsen.7 artificial fibers in relation to a granule made by drum granulation is new. It is believed that the new combination of the core and the cellulose fibers or synthetic fibers, which can wrap themselves around the core as a coherent mesh structure, is the reason for the extraordinarily high physical strength of the granulate according to the invention.
Fremgangsmåden ifølge opfindelsen kan gennemføres både diskontinuerligt og kontinuerligt.The process according to the invention can be carried out both discontinuously and continuously.
Opfindelsen skal illustreres ved de følgende 10 eksempler.The invention will be illustrated by the following 10 examples.
De aktivitetsenheder, som anvendes i eksemplerne, er defineret på følgende måde: I Aktivitets-I Definition | enzym_j_enhed_1 angivet i |The activity units used in the examples are defined as follows: I Activity-I Definition | enzyme_j_unit_1 specified in |
15 I III II
proteolytisk | KNPU_| AF 220/1-GB |proteolytic | KNPU_ | AF 220/1-GB |
I I II I I
amylolytisk | KNU_| AF 215/1 GB |amylolytic | KNU_ | AF 215/1 GB |
I I II I I
20 lipolytisk | LU_| AF 95/4-GB | på opfordring kan disse AF publikationer rekvireres fra NOVO INDUSTRI A/S, Novo Allé, 2880 Bagsværd, Danmark.20 Lipolytic | LU_ | AF 95/4-GB | on request, these AF publications can be obtained from NOVO INDUSTRI A / S, Novo Allé, 2880 Bagswaard, Denmark.
I eksemplerne udviste kernematerialet en kubisk form i tilfælde af, at kernen var NaCl, og en afrundet, uregel-25 mæssig form i tilfælde af, at kernen var Na^SO^.In the examples, the core material exhibited a cubic shape in the case of the core being NaCl, and a rounded, irregular shape in the case of the core being Na 2 SO 2.
EKSEMPEL 1 9,0 kg af som kernemateriale tjenende NaCl med en partikelstørrelse mellem 250 og 300 μπι indføres i en Lodige blander FM 130 D/lMZ og blandes medEXAMPLE 1 9.0 kg of NaCl core material having a particle size between 250 and 300 μπι is introduced into a fuzzy mixer FM 130 D / lMZ and mixed with
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8 5.2 kg SAVINASE® koncentrat (34 KNPO/g) 3,0 kg fibercellulose, Arbocel BC 200 1.2 kg TiC>2 1,5 kg klæbende kulhydrat 5 10,1 kg fint formalet Na2S0^8 5.2 kg SAVINASE® concentrate (34 KNPO / g) 3.0 kg fiber cellulose, Arbocel BC 200 1.2 kg TiC> 2 1.5 kg adhesive carbohydrate 5 10.1 kg finely ground Na2 SO4
Den totale portion omfattende 30 kg tørstof be-sprøjtes med 4,0 kg vand, som beskrevet i eksempel 1 i OS patentskrift nr. 4,106,991, og der gennemføres en efter-granulering i 5 minutter med det- hurtigt roterende knivsæt 10 (jævnfør fig. 3 i dansk patentskrift nr. 146857, svarende til US patentskrift nr. 4,106,991), hvorved pulverkomponenterne fordeler sig jævnt og på kompakt måde omkring kerneoverfladerne. Det fugtige granulat tørres i en fluidiseret masse, hvorved der fremkommer et produkt med følgende egenskaber.The total portion comprising 30 kg of dry matter is sprayed with 4.0 kg of water, as described in Example 1 of U.S. Patent No. 4,106,991, and a post-granulation is performed for 5 minutes with the rapidly rotating knife set 10 (see FIG. 3 of Danish Patent No. 146857, corresponding to U.S. Patent No. 4,106,991), whereby the powder components are evenly and compactly distributed around the core surfaces. The moist granules are dried in a fluidized mass to give a product having the following properties.
15 Kerne: 30%, skal: 70%15 Core: 30%, shell: 70%
Enzymaktivitet: 5,3 KNPU/gEnzyme activity: 5.3 KNPU / g
Partikelstørrelsesfordeling: 3,5% > 1000 |im 5,0% > 850 -6,8% > 710 - 20 11,0% > 600 - 17,0% > 500 -42,0% > 420 -65,0% ) 355 - 77,0% > 300 - 25 90,0% > 250 - 3,5% < 210 - 1,9% < 180 - 0,1% < 150 -Particle size distribution: 3.5%> 1000 µm 5.0%> 850 -6.8%> 710-20 11.0%> 600 - 17.0%> 500 -42.0%> 420 -65.0% ) 355 - 77.0%> 300 - 90.0.0> 250 - 3.5% <210 - 1.9% <180 - 0.1% <150 -
Gennemsnitlig diameter: 390 μιη 30 Støvmængden og den fysiske styrke måles i henhold til to forskellige metoder: A. Elutrrations-støvmetoden, som beskrevet i NOVO publikation AF 129/3-GB, som kan rekvireres fra NOVO INDUSTRI A/S.Average diameter: 390 μιη 30 The amount of dust and the physical strength are measured according to two different methods: A. The elutration dust method, as described in NOVO publication AF 129/3-GB, which can be obtained from NOVO INDUSTRI A / S.
35 B. Novo slidstøvmetoden, som beskrevet i NOVO publikation AF 225/1-GB, som kan rekvireres fra NOVO INDUSTRI A/S.35 B. The Novo wear dust method, as described in NOVO publication AF 225/1-GB, which can be obtained from NOVO INDUSTRI A / S.
99
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Det fremgår af den følgende tabel, at værdierne hvad angår støv og fysisk styrke af granulatet ifølge dette eksempel er overlegne i forhold til de tilsvarende værdier hørende til kendt teknik.It is apparent from the following table that the values of dust and physical strength of the granules of this example are superior to the corresponding values of the prior art.
5 | Opfindelse, | Kendt teknik5 | Invention, | Prior art
Metode I dette eksempel_| (US 4,106,991)_ I I aktivt, μg | | aktivt, μg _I totalt, mg I (4 KNPU/g) | totalt, mg| (4 KNPU/g 10 A 1 15,4 I 8800_1 10-30 I 10.000-20.000Method In this example_ | (US 4,106,991) _ I I active, µg | | active, μg _I total, mg I (4 KNPU / g) | total, mg | (4 KNPU / g 10 A 1 15.4 I 8800_1 10-30 I 10,000-20,000
II IIII II
B 1 11,9 I 4100_1 10 - 20 1 10.000-20.000 EKSEMPEL 2 7,5 kg kernemateriale med en partikel- 15 størrelse mellem 300 og 500 μπι indføres i en Lodige blander FM 130 D/lMZ og blandes med 9,0 kg SAVINASE® koncentrat (28 KNPU/g) 3,38 kg fibercellulose, Arbocel BC 200 0,9 kg TiC>2 20 7,5 kg fint formalet Na2SO^B 1 11.9 I 4100_1 10 - 20 1 10,000-20,000 EXAMPLE 2 7.5 kg of core material having a particle size between 300 and 500 µπι is introduced into a fuzzy mixer FM 130 D / lMZ and mixed with 9.0 kg SAVINASE ® concentrate (28 KNPU / g) 3.38 kg fiber cellulose, Arbocel BC 200 0.9 kg TiC> 2 20 7.5 kg finely ground Na2 SO4
Den totale portion besprøjtes med 6,4 kg bindemid-delopløsning (en 27% vandig opløsning af klæbende kulhydrater). Granulatet viderebehandles og tørres som beskrevet i eksempel 1, hvorved der opnås et produkt med følgende egen-25 skaber:The total portion is sprayed with 6.4 kg of binder solution (a 27% aqueous solution of adhesive carbohydrates). The granulate is further processed and dried as described in Example 1 to give a product having the following properties:
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1010
Kerne: 25%, skal: 75%Core: 25%, must: 75%
Enzymaktivitet: 8,0 KNPU/gEnzyme activity: 8.0 KNPU / g
Partikelstørrelsesfordeling: 6,7% > 1000 μπι 7,5% > 850 - 5 11,0% > 710 - 16,0% > 600 -34,0% > 500 - 62,0% > 425 - 78,0% > 355 - 10 90,0% > 300 - 4,0% < 250 - 1,9% < 210 - 0,9% < 180 -Particle size distribution: 6.7%> 1000 µπι 7.5%> 850 - 5 11.0%> 710 - 16.0%> 600 - 34.0%> 500 - 62.0%> 425 - 78.0%> 355 - 10 90.0%> 300 - 4.0% <250 - 1.9% <210 - 0.9% <180 -
Gennemsnitlig diameter: 450 μπι 15 Støvmængden og den fysiske styrke fremgår af den følgende tabel.Average diameter: 450 μπι 15 The amount of dust and the physical strength are shown in the following table.
Metode i " ' I MMethod in "'I M
_I totalt, mg I (4 KNPU/g)Total, mg I (4 KNPU / g)
I II I
20 A 1 3,8 I 1390_20 A 1 3.8 I 1390_
I II I
B I 9,4 I 3900_ EKSEMPEL 3 6,0 kg natriumcitrat^21^0 (altså natriumcitrat med 2 25 molekyler krystalvand) kernemateriale med partikler af afrundet, uregelmæssig form og en partikelstørrelsesfordeling som angivet i det følgende indføres i en Lodige blander FM 50 og blandes med 2,2 kg SAVINASE® koncentrat (38 KNPU/g) 30 0,6 kg T1O2 0,7 kg klæbende kulhydrat 1,5 kg fibercellulose, Arbocel BC 200 5,0 kg fint formalet Na2SO^ 11BI 9.4 In EXAMPLE 3 6.0 kg of sodium citrate ^ 21 ^ 0 (i.e., sodium citrate with 25 molecules of crystal water) core material with rounded, irregular shape particles and a particle size distribution as set forth below is introduced into a fuzzy mixer FM 50 and mixed with 2.2 kg SAVINASE® concentrate (38 KNPU / g) 30 0.6 kg T1O2 0.7 kg adhesive carbohydrate 1.5 kg fiber cellulose, Arbocel BC 200 5.0 kg finely ground Na2SO ^ 11
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Den totale portion besprøjtes med 2,0 kg vand, og viderebehandlingen og tørringen gennemføres som angivet i eksempel 1, hvorved der opnås et produkt med følgende egenskaber: 5 Partikelstørrelsesfordeling: Natriumcitrat, Produkt kerne 15% >1000 μια 19% > 850 - 26% > 707 - 10 1,2 42% > 600 - 20 64% > 500 - 50 83% > 420 - 70 92% p 755 - 20 1,7%< 300 - 15 10 0,5%< 250 -The total portion is sprayed with 2.0 kg of water and the further treatment and drying is carried out as in Example 1 to give a product having the following properties: 5 Particle size distribution: Sodium citrate, Product core 15%> 1000 μια 19%> 850 - 26% > 707 - 10 1.2 42%> 600 - 20 64%> 500 - 50 83%> 420 - 70 92% p 755 - 20 1.7% <300 - 15 10 0.5% <250 -
Gennemsnitlig diameter: 565 μπιAverage diameter: 565 μπι
Støvmængden og den fysiske styrke fremgår af den følgende tabel.The amount of dust and physical strength is shown in the following table.
Metode I I *« 20 _I totalt, mg I (4 KNPU/g)Method I I * 20 total, mg I (4 KNPU / g)
I II I
A I 4,8 I 4800_ EKSEMPEL 4 I dette eksempel påføres skallen på kernen i to 25 trin, som vist i det følgende.EXAMPLE 4 In this example, the shell is applied to the core in two steps, as shown below.
Trin 1 7,5 kg natriumsulfat kernemateriale med partikelstørrelser mellem 300 og 500 μπι indføres i en Lodige blander FM 50 og blandes medStep 1 7.5 kg of sodium sulfate core material with particle sizes between 300 and 500 μπι is introduced into a fuzzy mixer FM 50 and mixed with
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12 4.5 kg SAVINASE® koncentrat (28 KNPU/g) 1.7 kg fibercellulose, Arbocel BC 200 0,45 kg TiC>2 3,75 kg fint formalet Na2SO^ 5 De blandede tørre komponenter besprøjtes med 3,0 kg af en bindemiddelopløsning (en 27% vandig opløsning af klæbende kulhydrater), og granulatet behandles i øvrigt som i eksempel 1, men uden tørretrinnet.12 4.5 kg SAVINASE® concentrate (28 KNPU / g) 1.7 kg fiber cellulose, Arbocel BC 200 0.45 kg TiC> 2 3.75 kg finely ground Na2 SO4 5 The mixed dry components are sprayed with 3.0 kg of a binder solution (a 27% aqueous solution of adhesive carbohydrates) and the granulate is otherwise treated as in Example 1, but without the drying step.
Trin 2 10 Uden at fjerne det fugtige granualat fra trin 1 fra blanderen blandes det med 4.5 kg SAVINASE® koncentrat (28 KNPU/g) 1.7 kg fibercellulose, Arbocel BC 200 0,45 kg TiC>2 15 3,75 kg fint formalet hvorefter 3,0 kg af den samme bindemiddelopløsning som den, der anvendes ved trin 1, sprøjtes på blanderens indhold.Step 2 10 Without removing the moist granulate from Step 1 from the mixer, mix it with 4.5 kg of SAVINASE® concentrate (28 KNPU / g) 1.7 kg fiber cellulose, Arbocel BC 200 0.45 kg TiC> 2 15 3.75 kg finely ground 3.0 kg of the same binder solution as that used in step 1 is sprayed onto the blender contents.
Granulatet viderebehandles og tørres som i eksempel 1, hvorved der fremkommer et produkt med følgende egenskaber: 1 2 3 4 5 6 7 8 9 10 11The granulate is further processed and dried as in Example 1 to give a product having the following properties: 1 2 3 4 5 6 7 8 9 10 11
Kerne: 25%, skal: 75% 2Core: 25%, shell: 75% 2
Enzymaktivitet: 8,7 KNPU/g 3Enzyme activity: 8.7 KNPU / g 3
Partikelstørrelsesfordeling: 4,8% >1000 μπι 4 6,3% > 850 - 5 9,5% > 707 - 6 20,0% > 600 - 7 47,0% > 500 - 8 71,0% > 425 - 9 82,0% > 355 - 10 89,0% > 300 - 11 5,5% > 250 - 3,0% < 210 -1,4% < 180 -0,6% < 150 -Particle size distribution: 4.8%> 1000 μπι 4 6.3%> 850 - 5 9.5%> 707 - 6 20.0%> 600 - 7 47.0%> 500 - 8 71.0%> 425 - 9 82.0%> 355 - 89.0%> 300 - 11 5.5%> 250 - 3.0% <210 -1.4% <180 -0.6% <150 -
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1313
Gennemsnitlig diameter: 490 μπι Mængden af støv og den fysiske styrke fremgår af den følgende tabel.Average diameter: 490 μπι The amount of dust and physical strength is shown in the following table.
Metode 1 1 M9 5 _I totalt, mg 1 (4 KNPU/g)Method 1 1 M9 5 _I total, mg 1 (4 KNPU / g)
I II I
A I 2,0 1 1300A I 2.0 1 1300
I II I
B I 8,4 I 7100 10 EKSEMPEL 5 15 kg af en protease-kerne (fremstillet i henhold til US patentskrift nr. 4106991, eksempel 1, med undtagelse af, at man som fortyndingsmidddel anvendte Na2SO^ i stedet for NaCl, og at SAVINASE® blev anvendt som det proteolytiske enzym 15 i stedet for ALCALASE®) med en partikelkerne af 300-900 μπι og med næsten sfærisk form blev indført i en Lodige-blander af type FM50. På dette stadium forsynes den proteolytiske kerne med et overtræk indeholdende et amylolytisk enzym (BAN) fremstillet ved hjælp af B. amyloliquefaciens ved at blande kernen 20 med et pulver.BI 8.4 In 7100 EXAMPLE 5 15 kg of a protease core (prepared according to US Patent No. 4106991, Example 1, except that Na2SO4 was used instead of NaCl and that SAVINASE® was used as the proteolytic enzyme 15 instead of ALCALASE®) with a particle core of 300-900 μπι and of almost spherical shape was introduced into a Lodige mixer of type FM50. At this stage, the proteolytic core is provided with a coating containing an amylolytic enzyme (BAN) prepared by B. amyloliquefaciens by mixing the core 20 with a powder.
Sammensætningen af pulveret er: 0,90 kg BAN-koncentrat (925 KNU/g) 0,50 kg fibrøs cellulose, DIACEL 200 0,25 kg Ti02 25 2,90 kg Na2SC>4The composition of the powder is: 0.90 kg BAN concentrate (925 KNU / g) 0.50 kg fibrous cellulose, DIACEL 200 0.25 kg TiO2 2.90 kg Na2SC> 4
Blandingen bestående af kerner og pulver blandes, og 2,05 kg af en 27,3% vandig opløsning af som klæbemiddel tjenende kulhydrat sprøjtes derpå.The mixture consisting of grains and powder is mixed and 2.05 kg of a 27.3% aqueous solution of adhesive carbohydrate is then sprayed.
Granulatet behandles og tørres som i eksempel 1, 30 hvorved der fremkommer et granulat med følgende egenskaber: 14The granulate is treated and dried as in Example 1, 30 to give a granulate having the following properties: 14
DK 157937 BDK 157937 B
Enzym-aktivitet: 4,7 KNUP/g (proteolytisk) 36,0 KNU/g (amylolytisk)Enzyme activity: 4.7 KNUP / g (proteolytic) 36.0 KNU / g (amylolytic)
Partikelstørrelses-fordeling: 0,8% >1000 μιη 13,5% > 850 - 5 41,1% > 707 - 66,4% > 600 -86,7% > 500 -95,7% > 425 -98,7% > 322 - 10 0,06%< 300 -Particle size distribution: 0.8%> 1000 μιη 13.5%> 850 - 5 41.1%> 707 - 66.4%> 600 -86.7%> 500 -95.7%> 425 -98.7 %> 322 - 10 0.06% <300 -
Gennemsnitlig diameter: 600 -Average diameter: 600 -
Støvindhold: {i 300 - 900 μιη fraktion)Dust content: {in 300 - 900 μιη fraction)
Mstode I Granulat i henhold til eksempel |_kerne_Mstode I Granules according to example | _cores_
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15 A: I 13,0 mg 1320 μg 4,0 KNUP/g | 25,1 mg 8040 μg 4,0 KNUP/g _1 13,5 - 452 - 240 KNU/g |_A: I 13.0 mg 1320 µg 4.0 Button / g | 25.1 mg 8040 µg 4.0 KNUP / g _1 13.5 - 452 - 240 KNU / g | _
I II I
B: I 1,6 mg 361 - 4,0 KNUP/g | 14,0 mg 5500 pg 4,0 KNUP/g _1 1,7 - 327 - 240 KNU/g |_ 1 2 3 4 5 6 EKSEMPEL 6 2 10 kg SAVINASE® kerner af den samme art som de 3 SAVINASE® kerner, der er beskrevet i eksempel 5, overtrækkes 4 med et pulver, der indeholder et amylolytisk enzym, hvorved 5 pulveret danner overtræk omkring kernerne. Sammensætningen af 6 pulveret er som følger:B: I 1.6 mg 361 - 4.0 KNUP / g | 14.0 mg 5500 pg 4.0 KNUP / g _ 1.7 - 327 - 240 KNU / g | _ 1 2 3 4 5 6 EXAMPLE 6 2 10 kg SAVINASE® cores of the same kind as the 3 SAVINASE® cores, As described in Example 5, 4 is coated with a powder containing an amylolytic enzyme, whereby the powder forms coatings around the cores. The composition of the 6 powder is as follows:
DK 157937 BDK 157937 B
15 1.2 kg BAN (925 KNU/g) 0,5 kg fibrøs cellulose, DIACEL 200 0,2 kg titandioxid 2.3 kg Na2S04 5 Portionen bestående af kerner og pulver blandes og opvarmes til 40°C, hvorefter man på portionen sprøjter en opløsning af 1,2 kg PEG (PEG = polyethylenglycol) i 0,6 kg vand. Granulatet behandles og tørres som beskrevet i Eksempel 1.1.2 kg BAN (925 KNU / g) 0.5 kg fibrous cellulose, DIACEL 200 0.2 kg titanium dioxide 2.3 kg Na 1.2 kg of PEG (PEG = polyethylene glycol) in 0.6 kg of water. The granulate is treated and dried as described in Example 1.
Efter tørringen afkøles granulatet til stuetemperatur, hvorved 10 vokset størkner. Herved fremkommer der et granulat med følgende egenskaber:After drying, the granulate is cooled to room temperature, whereby the wax solidifies. This results in a granulate having the following properties:
Aktivitet: 5,4 KNUP/g 72,0 KNU/gActivity: 5.4 KNUP / g 72.0 KNU / g
Partikelstørrelsesfordeling: 3,3% >1000 μπι 15 17,3% > 850 - 40,1% > 707 -58,9% > 600 -78,2% > 500 -91,7% > 425 - 20 97,7% > 355 - 0,9% < 300 -Particle size distribution: 3.3%> 1000 µπι 15 17.3%> 850 - 40.1%> 707 -58.9%> 600 -78.2%> 500 -91.7%> 425 - 20 97.7% > 355 - 0.9% <300 -
Gennemsnitlig diameter: 600 μπιAverage diameter: 600 μπι
Støvindhold: (i 300 - 900η μπι fraktion)Dust content: (in 300 - 900η μπι fraction)
DK 157937BDK 157937B
ieie
Metode I Granulat i henhold til eksempel [_kerne_Method I Granules according to Example [_cores_
I II I
A: | 24,8 mg 217 μπι 4,0 KNUP/g | 21,3 mg 10800 μη 4,0 KNUP/g _I 1,1 - 4600 - 240 KNU/g )_A: | 24.8 mg 217 μπι 4.0 BUT / g | 21.3 mg 10800 μη 4.0 KNUP / g _ 1.1 - 4600 - 240 KNU / g)
5 I I5 I I
B: I 29,5 mg 1160 μη 4,0 KNUP/g 1618,0 - 770000 - 4,0 KNUP/g _I 30,3 - 12800 - 240 KNU/g |_ EKSEMPEL 7 10 kg af en NajSO^ kerne med partikelstørrelse 300-10 500 μπι indføres i en Lodige-blander, type FM 50, hvori kernen forsynes med et overtræk, der indeholder et amylolytisk enzym, under anvendelse af en tretrinsproces, på følgende måde:B: I 29.5 mg 1160 μη 4.0 KNU / g 1618.0 - 770000 - 4.0 KNU / g _ 30-30 - 12800 - 240 KNU / g | EXAMPLE 7 10 kg of a NajSO particle size 300-10 500 µπι is introduced into a Lodige mixer, type FM 50, wherein the core is provided with a coating containing an amylolytic enzyme, using a three-step process, as follows:
Initialt blandes 10 kg kerner med et pulver bestående af: 15 0,6 kg BAN (750 KNU/g) 0,3 kg fibrøs cellulose, DIACEL 200 0,2 kg titandioxid 1,3 kg Na2S04Initially, 10 kg of grains are mixed with a powder consisting of: 15 0.6 kg of BAN (750 KNU / g) 0.3 kg of fibrous cellulose, DIACEL 200 0.2 kg of titanium dioxide 1.3 kg of Na2 SO4
For kortheds skyld betegnes dette pulver i det 20 følgende som 2,4 kg pulver P^.For the sake of brevity, this powder is hereinafter referred to as 2.4 kg of powder P 2.
Blandingen af kerner og pulver opvarmes til 65°C, og denne temperatur bibeholdes under hele processen.The mixture of grains and powder is heated to 65 ° C and this temperature is maintained throughout the process.
Derpå sprøjter man 0,7 kg rent smeltet PEG 4000 (d.v.s. PEG med molekylvægt 4000) med en temperatur 70°C på 25 den opvarmede blanding af kerner og pulver. Der gennemføres en granuleringsbehandling, som angivet i eksempel 1, men kun i 1 minut.Then 0.7 kg of pure molten PEG 4000 (i.e., PEG of molecular weight 4000) is sprayed at a temperature of 70 ° C on the heated mixture of grains and powder. A granulation treatment is performed, as indicated in Example 1, but only for 1 minute.
Nu indfører man yderligere 2,4 kg af pulveret P^ i blanderen, efterfulgt af 0,5 kg PEG 4000, og en granulerings-30 behandling strækkende sig over 1 minut, som før angivet.Now, an additional 2.4 kg of the powder P 2 is introduced into the mixer, followed by 0.5 kg of PEG 4000, and a granulation treatment extending over 1 minute, as previously indicated.
DK 157937 BDK 157937 B
1717
Derpå indfører man yderligere 2,4 kg af pulveret i blanderen, efterfulgt af 1,2 kg PEG 4000 og en granuleringsbehandling strækkende sig over 1 minut som før angivet.Then an additional 2.4 kg of the powder is introduced into the mixer, followed by 1.2 kg of PEG 4000 and a granulation treatment extending over 1 minute as previously indicated.
Aktivitet: 63 KNU/g 5 Partikelstørrelsesfordeling: 0,3% > 1000 μπι 0,5% > 850 -4,3% > 707 - 24,4% > 600 -54,5% > 500 - 10 73,2% > 425 - 87,1% > 355 - 97,4% < 300 - 9,0% < 250 -Activity: 63 KNU / g 5 Particle size distribution: 0.3%> 1000 μπι 0.5%> 850 -4.3%> 707 - 24.4%> 600 -54.5%> 500 - 10 73.2%> 425 - 87.1%> 355 - 97.4% <300 - 9.0% <250 -
Gennemsnitlig diameter: 550 |im 15 Støvindhold: (i 300 - 900 pm fraktion)Average diameter: 550 µm Dust content: (in 300 - 900 µm fraction)
Metode: A: 2,0 mg 327 pg å 240 KNU/g B. 4,6 - 717 - - 240 - EKSEMPEL 8 20 13 kg af en på en Na2SO^ kerne af lipase produceret i henhold til dansk patentansøgning nr. 4499/87 med en aktivitet på 2600 LU/g indføres i en Lodige-blander af type FM 50, hvori kernen forsynes med et overtræk indeholdende SAVINASE® protease under anvendelse af en tre-trinsproces, på følgende 25 måde:Method: A: 2.0 mg 327 pg of 240 KNU / g B. 4.6 - 717 - - 240 - EXAMPLE 8 20 13 kg of a lipase produced on a Na2 SO4 core according to Danish Patent Application No. 4499 / 87 with an activity of 2600 LU / g is introduced into a Lodige mixer of type 50, in which the core is provided with a coating containing SAVINASE® protease using a three-step process, as follows:
De 13 kg lipase-kerner blandes med et pulver bestående af: 18The 13 kg lipase cores are mixed with a powder consisting of: 18
DK 157937BDK 157937B
1,00 kg formalet SAVINASE® koncentrat af å 39,5 KNPU/g 0,12 kg fibrøst cellusose, DIACEL 200 0,09 kg titandioxid 0,91 kg Na2S04 5 For kortheds skyld betegnes dette pulver i det følgende 2,12 kg pulver P2*1.00 kg ground SAVINASE® concentrate of 39.5 KNPU / g 0.12 kg fibrous cellulose, DIACEL 200 0.09 kg titanium dioxide 0.91 kg Na2 SO4 5 For the sake of brevity, this powder is hereinafter referred to as 2.12 kg powder P2 *
Behandlingstemperaturen er 20-30°C.The treatment temperature is 20-30 ° C.
Derpå sprøjter man på blandingen i Lødige-blanderen 0,9 kg af en bindemiddelopløsning, der en 25% vandig opløsning 10 af et som klæbemiddel tjenende kulhydrat.Then, 0.9 kg of a binder solution containing a 25% aqueous solution of an adhesive carbohydrate is sprayed onto the mixture in the Lødige mixer.
Derpå indfører man yderligere 2,12 kg af pulveret P2 i blanderen, efterfulgt af 0,7 kg af den ovenfor angivne bindemiddelopløsning, der indføres ved sprøjtning.Then an additional 2.12 kg of powder P2 is introduced into the mixer, followed by 0.7 kg of the above-mentioned binder solution introduced by spraying.
Derpå indfører man yderligere 2,12 kg af pulveret P2 15 i blanderen, efterfulgt af 1,15 kg bindemiddelopløsning, der indføres ved sprøjtning. Slutteligt gennemføres granulering, kompaktering og tørring, som angivet i eksempel 1.Then an additional 2.12 kg of powder P2 15 is introduced into the mixer, followed by 1.15 kg of binder solution introduced by spraying. Finally, granulation, compacting and drying are performed as indicated in Example 1.
Der opnås et granulat med følgende egenskaber:A granulate having the following properties is obtained:
Kerne: 67% vægtprocent Overtræk: 33% vægtprocent 20 Aktivitet: 17.900 LU/g (lipolytisk) 6,0 KNUP/g (proteolytisk)Core: 67% wt% Coating: 33% wt% 20 Activity: 17,900 LU / g (lipolytic) 6.0 KNUP / g (proteolytic)
Partikelstørrelsesfordeling: 2,3% 1000 μπι 12,0% 850 - 29,1% 707 - 25 48,7% 600 - 71,5% 500 - 86,5% 425 - 95,1% 355 - 3,0% 300 - 30 Gennemsnitlig diameter: 590 μπιParticle size distribution: 2.3% 1000 μπι 12.0% 850 - 29.1% 707 - 25 48.7% 600 - 71.5% 500 - 86.5% 425 - 95.1% 355 - 3.0% 300 - 30 Average diameter: 590 μπι
Støvindhold: (i 300 - 900 μπι fraktion)Dust content: (in 300 - 900 μπι fraction)
DK 157937 BDK 157937 B
1919
Metode | Granulat ifølge eksempel - |_Kerne_Method | Granules by Example - | _Core_
I II I
A: I 3,9 rag 3360 μg 4,0 KNPU/g | _I 6.0 - 0 μg LU/filter | 32,4 mg 200 LU/filterA: In 3.9 rag 3360 µg 4.0 KNPU / g | _I 6.0 - 0 µg LU / filter | 32.4 mg 200 LU / filter
5 I I5 I I
B: I 1,0 mg 1340 μς 4,0 KNUP/g | _I 1,7 -_0 μ9 LU/f ilter_| 29,0 rag 142 LU/f ilterB: I 1.0 mg 1340 μς 4.0 KNUP / g | _I 1.7 -_0 µ9 LU / f ilter_ | 29.0 rag 142 LU / filter
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DK436888A DK157937C (en) | 1987-08-21 | 1988-08-05 | ENZYM containing granules and processes for their preparation |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DK435687 | 1987-08-21 | ||
| DK435687A DK435687D0 (en) | 1987-08-21 | 1987-08-21 | ENZYM containing granules and processes for their preparation |
| DK436888A DK157937C (en) | 1987-08-21 | 1988-08-05 | ENZYM containing granules and processes for their preparation |
| DK436888 | 1988-08-05 |
Publications (4)
| Publication Number | Publication Date |
|---|---|
| DK436888D0 DK436888D0 (en) | 1988-08-05 |
| DK436888A DK436888A (en) | 1989-02-22 |
| DK157937B true DK157937B (en) | 1990-03-05 |
| DK157937C DK157937C (en) | 1990-08-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DK436888A DK157937C (en) | 1987-08-21 | 1988-08-05 | ENZYM containing granules and processes for their preparation |
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| Country | Link |
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| DK (1) | DK157937C (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2397226T3 (en) † | 2004-11-02 | 2013-03-05 | Henkel Ag & Co. Kgaa | Procedure for the preparation of granules / agglomerates for washing and cleaning products |
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1988
- 1988-08-05 DK DK436888A patent/DK157937C/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| DK157937C (en) | 1990-08-06 |
| DK436888A (en) | 1989-02-22 |
| DK436888D0 (en) | 1988-08-05 |
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