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DK149209B - STATIC MIXING DEVICE - Google Patents

STATIC MIXING DEVICE Download PDF

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Publication number
DK149209B
DK149209B DK189074AA DK189074A DK149209B DK 149209 B DK149209 B DK 149209B DK 189074A A DK189074A A DK 189074AA DK 189074 A DK189074 A DK 189074A DK 149209 B DK149209 B DK 149209B
Authority
DK
Denmark
Prior art keywords
mixer
mixing
section
layers
mixing device
Prior art date
Application number
DK189074AA
Other languages
Danish (da)
Other versions
DK149209C (en
Inventor
Max Huber
Gerhard Schuetz
Original Assignee
Sulzer Ag
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sulzer Ag filed Critical Sulzer Ag
Publication of DK149209B publication Critical patent/DK149209B/en
Application granted granted Critical
Publication of DK149209C publication Critical patent/DK149209C/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/432Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction with means for dividing the material flow into separate sub-flows and for repositioning and recombining these sub-flows; Cross-mixing, e.g. conducting the outer layer of the material nearer to the axis of the tube or vice-versa
    • B01F25/4322Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction with means for dividing the material flow into separate sub-flows and for repositioning and recombining these sub-flows; Cross-mixing, e.g. conducting the outer layer of the material nearer to the axis of the tube or vice-versa essentially composed of stacks of sheets, e.g. corrugated sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/432Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction with means for dividing the material flow into separate sub-flows and for repositioning and recombining these sub-flows; Cross-mixing, e.g. conducting the outer layer of the material nearer to the axis of the tube or vice-versa

Landscapes

  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Accessories For Mixers (AREA)

Description

149209 i 5 Opfindelsen angår et statisk blandeapparat af den i krav l's indledning angivne art, som.kan være udformet såvel cirkelcylindrisk som prismeformet, f.eks. med et kvadratisk eller retvinklet tværsnit.This invention relates to a static mixer of the kind specified in the preamble of claim 1, which may be both circular and prism-shaped, e.g. with a square or rectangular cross section.

10 I et sådant blandeapparat, som det f.eks. er kendt fra DE-offentliggørelsesskrift 22 05 371, tiltager antallet af snit- hhv. krydsningspunkter, hvilke snit- eller krydsningspunkter er åbne mod hinanden, for strømningskanalerne i nabolagene betydeligt ved 15 relativt store diametre af kapperørene på f.eks. 1 meter og mere, såfremt de enkelte lag udviser strømningskanaler, hvis proportioner ved tilpasning til de givne blandeproblemer forbliver uforandrede i forhold til blandeapparater med mindre diametre. Der-20 udover ønsker man desuden af fremstillingsmæssige og dermed økonomiske grunde ofte hver gang at anvende identisk udformede lag til blandeapparater med forskellige diametre, eksempelvis i henseende til strømningskanalernes form og størrelse - altså for eksempel 25 i overensstemmelse med en i DE-offentliggørelsesskrift 22 05 371 foreslået foretrukken udførelsesform hvad angår lagenes riffelhøjde og riffelbredde med riflede lameller.In such a mixer as is known from DE publication publication 22 05 371, the number of sections respectively increases. intersection points, which intersect or intersection points are open to each other, for the flow channels in the neighborhoods significantly at 15 relatively large diameters of the casing pipes, e.g. 1 meter and more, if the individual layers exhibit flow channels whose proportions in adapting to the given mixing problems remain unchanged relative to smaller diameter mixers. In addition, for manufacturing and thus economical reasons, it is often desired to use identical shaped layers each time for mixers of different diameters, for example with regard to the shape and size of the flow channels - ie for example 25 in accordance with a publication published in DE publication 22 05 371 proposed preferred embodiment with respect to the rifle height and the rifle width of the sheets with the slats.

30 Forøges antallet af åbne krydsningspunkter kraftigt ved blandeapparater med store diametre kan der i blandeapparatets randsoner opstå kanaler, der er stærkt forarmede på det ene medium, dvs. på grund af de mediestrømme, der fordeler sig ved strømningska- U9209 2 1 nalernes tilstødende krydsningspunkter, og der optræder mellem balndeapparatets randzoner og midterzone et i givet fald betydeligt koncentrationsfald af de medier, der skal blandes, således at blandeappara-5 tets randzoner i praksis kun leder en del af de komponenter, der skal blandes, og ikke tager del i selve blandeprocessen. Por eksempel udfylder spildevand, hvortil der i almindelighed behøves relativt store diametre, normalt hele det tomme rørtværsnit før 10 indstrømningen i blandeapparatet, medens der f.eks.30 If the number of open crossing points is greatly increased by large diameter mixers, channels of the mixer may form channels which are strongly depleted on one medium, ie. due to the media flows distributed at the adjacent intersection points of the flow channel, and there is, where appropriate, a significant decrease in concentration of the media to be mixed between the baling apparatus and the center zone, so that in practice the mixing zones of the mixing apparatus 5 only directs some of the components to be mixed and does not take part in the mixing process itself. For example, wastewater for which relatively large diameters are generally required fills, usually the entire empty pipe cross-section before the inflow into the mixer, while e.g.

ved en pH-værdipåvirkning tilsættes en syre eller en base, der doseres i rørets centrum på blandeapparatet. Ved mange åbne krydsningspunkter i strømningskanalerne er der risiko for, at pH-værdien ved 15 et blandeapparat af den indledningsvis nævnte art kun påvirkes i midterzonen.at a pH value, an acid or a base dosed in the center of the tube is added to the mixer. At many open intersection points in the flow channels, there is a risk that the pH value of a mixer of the kind mentioned above is only affected in the middle zone.

På det klimatekniske område skal der ofte blandes varm og kold luft i et kammer med relativt stort 20 tværsnit, som er dannet af et kapperør. Almindeligvis indtræder de luftstrømme, der skal blandes, derved ind i blandeapparatet i to kompakte lag, der er lejret ved siden af eller over hinanden; herved opstår problemet med at hindre, at de lagdelinger af ekstremt 25 ensidigt givne strømninger, der opstår som følge af de mange opdelinger og strømsvingninger, i det væsentlige forbliver bevaret.In the field of climate engineering, hot and cold air often has to be mixed in a chamber of relatively large cross-section formed by a casing pipe. Generally, the air streams to be mixed thereby enter the mixer into two compact layers which are enclosed side by side or above one another; Hereby, the problem arises in preventing the layering of extremely unilaterally produced currents arising from the numerous divisions and fluctuations of the essence being substantially preserved.

Statiske blandeapparater, ved hvilke· en blanding 30 sker ved hjælp af indbygningselementer, som bevirker overføring af delstrømme, er kendt fra DE-offentliggø-relsesskrift 19 01 281, US-patentskrift 25 46 515 eller AT-patentskrift 2 60 184; ved disse apparater er blandevirkningen imidlertid relativt ringe, idet 3 149209 1 der ifølge DE-offentliggørelsesskrift 19 01 281 vedrørende tværsnitsfladen kun frembringes et mindre antal delstrømme, eller ifølge US-patentskrift 25 46 515, hvor der inden i et indbygningselement i det store 5 og hele kun sker en flytning af alle delstrømmene til siden, idet strømningskanalerne i to nabolag ikke krydser hinanden ved denne indretning, men derimod er rettet parallelt med hinanden. Blandeapparatet ifølge AT-patentskrift 2 60 184 består af koncentrisk 10 anbragte, ringformede lag med ledeflader, hvilke ledeflader er i det mindste tilnærmelsesvis dannet i form af skrueflader. Blandevirkningen i dette apparat er ligeledes begrænset, idet en flytning af delstrømme kun kan finde sted i periferiretningen inden 15 for de enkelte ringformede lag, og der opnås således ikke en tvungen flytning i radial retning. Derudover er disse kendte indbygningselementer konstruktivt og derfor i fabrikationsmæssig henseende på ingen måde tilpasset de indbygningselementer, der er be-20 skrevet i indledningen, således at der behøves særlige apparater til fremstillingen af dem.Static mixers, in which a mixture 30 is effected by means of incorporation elements which cause the transmission of partial flows, is known from DE Publication No. 19 01 281, U.S. Patent 25,46515 or AT Patent 2,60,184; however, with these apparatus, the mixing effect is relatively poor, with only a small number of partial flows, or according to U.S. Pat. No. 25,46515, which discloses within a built-in element of the large 5 and according to U.S. Pat. on the whole, only all of the sub-streams are moved to the side, since the flow channels in two neighborhoods do not cross each other by this device, but are directed parallel to each other. The mixing apparatus according to AT-patent 2 60 184 consists of concentrically arranged annular layers with guide surfaces, which guide surfaces are at least approximately formed in the form of screw surfaces. The mixing effect of this apparatus is also limited, in that a partial flow movement can only take place in the circumferential direction within the individual annular layers, and thus a forced movement in the radial direction is not achieved. In addition, these known mounting elements are in a constructive manner and therefore in a fabrication sense, in no way adapted to the mounting elements described in the preamble, so that special apparatus is needed to manufacture them.

Det er opfindelsens formål at tilvejebringe et statisk blandeapparat af den i krav 1's indledning angivne 25 art således, at det hindres, at der opstår strømningskanaler i randområdet med et stærkt forarmet medium, og der sikres en hurtig og ensartet sammenblanding.It is an object of the invention to provide a static mixer of the kind specified in the preamble of claim 1 so as to prevent the creation of flow channels in the peripheral region with a highly depleted medium and to ensure a fast and uniform mixing.

Denne opgave løses ifølge opfindelsen ved, at appara-30 tet udformes som angivet i krav l’s kendetegnende del.This object is solved according to the invention in that the apparatus is designed as specified in the characterizing part of claim 1.

Herved bevirkes en grovblanding i største udstrækning udelukkende ved hjælp af den tvungne flytning af 4 149209 1 delstrømme, og et for blandingen ugunstigt koncentrationsfald i strømmende medier mellem randzonerne og midterzonen undgås også ved store kapperørsdiametre, og det opnås således, at de medier, der forla-5 der apparatet, strømmer ind i et efterfølgende blande-apparat til finfordeling med en over hele kapperør-tværsnittet relativt ensartet fordeling. I særligt gunstige tilfælde kan en tilsluttende finfordeling også finde sted i et tomt kapperør efter apparatet 10 uden yderligere blandeapparater, alene på grund af turbulens og diffusion.This causes a coarse mixture to a large extent solely by the forced movement of 4 149209 1 sub flows, and a negative drop in concentration in flowing media between the rim zones and the middle zone is also avoided by large sheath diameter, and so that the media leaving Where the apparatus flows into a subsequent mixing apparatus for atomizing with a relatively uniform distribution over the entire casing tube cross section. In particularly favorable cases, a subsequent atomization can also take place in an empty jacket tube after apparatus 10 without additional mixers, solely due to turbulence and diffusion.

I særdeleshed er der hver gang anbragt et lukket, pladeagtigt mellemelement mellem de to nabolag, hvil-15 ket element i de randzoner, der vender mod kappe røret, er forsynet med udsparinger. Mellemelementerne kan eksempelvis udvise trekantede udsparinger i randzonerne - ligesom det er tilfældet med indbygningselementlagene, som f.eks. kan være fremstillet af blik 20 eller plast, henholdsvis til kapperørets lysning ved indbygnings stedet, kan de hver gang af sig selv centrere mod udsparingernes overforliggende sider ved mindst to hjørner inde i kapperøret. Det er imidlertid også muligt at bygge mellemelementer med mindre 25 bredde end de tilordnedes nabolags bredde og eksempelvis centrere i kapperøret ved hjælp af forbindelsesstykker. Mellemelementerne kan strække sig over hele eller, som det er tilfældet i det viste udførelseseksempel, som i det nedenstående forklares nærmere, 30 over en del af blandeapparatet.In particular, each time a closed plate-like intermediate element is disposed between the two neighborhoods, which element in the peripheral zones facing the casing tube is provided with recesses. The intermediate elements can, for example, exhibit triangular recesses in the peripheral zones - just as is the case with the built-in element layers, such as e.g. can be made of tin 20 or plastic, respectively for the lightening of the casing pipe at the installation site, each time they can center themselves on the overlying sides of the recesses at least two corners inside the casing pipe. However, it is also possible to build intermediate elements of less width than the width of the assigned neighborhoods and, for example, to center in the casing by means of connecting pieces. The intermediate elements may extend over all or, as is the case in the illustrated embodiment, as explained in more detail below, over a portion of the mixer.

Opfindelsen forklares herefter' nærmere under henvisning til tegningen, der i perspektiv viser en udførel- 149209 5 1 sesform for blandeapparatet ifølge opfindelsen.The invention is then explained in more detail with reference to the drawing, which shows in perspective an embodiment of the mixer according to the invention.

I et blandekammer, der dannes af det vandret forløbende kapperør 1 i blandeapparatet, er der indsat et 5 indbygningselement, der består af to afsnit 2 og 3, der består af et stort antal af lag 2a, 2b henholdsvis 3a, 3b, der er dannet af riflede lameller.In a mixing chamber formed by the horizontally extending casing tube 1 in the mixer, there is inserted a 5 integral element consisting of two sections 2 and 3 consisting of a large number of layers 2a, 2b and 3a, 3b formed respectively. of knurled slats.

Lagene har riffelbjerge betegnet med 2', 2", 3' og 3". Mellem riffelbjergene 2', 2", 3', 3" dannes 10 der strømningskanaler 5, der er åbne og krydser hinanden på grund af nabolagenes 2a, 2b, 3a, 3b mod hinanden rettede hældning.The layers have rifle mountains denoted by 2 ', 2 ", 3' and 3". Between the rifle mountains 2 ', 2 ", 3', 3", flow channels 5 are formed that are open and intersect due to the inclination of the neighboring areas 2a, 2b, 3a, 3b.

Afsnittet 2, som tjener til grov sammenblanding, 15 er forsynede med lukkede, pladeformede mellemelementer 4, der er anbragt mellem hver to nabolag 2a, 2b.Section 2 serving for coarse mixing 15 is provided with closed plate-shaped intermediate elements 4 disposed between each two neighborhoods 2a, 2b.

De enkelte mellemelementer 4 har ved deres randzoner, der grænser til kapperøret 1, udsparinger 4a og 4b, der ved den viste udførelsesform er trekantede.The individual intermediate members 4 at their peripheral zones bordering the casing tube 1 have recesses 4a and 4b which in the illustrated embodiment are triangular.

20 Udsparingerne er udformet således, at alle strømningskanaler 5, der ender ved kapperøret 1 er åbne mod hinanden. På denne måde undgår man dannelsen af såkaldte "dødkanaler", i forhold til gennemstrømningen.The recesses are designed so that all flow channels 5 ending at the casing tube 1 are open to each other. In this way, the formation of so-called "channels of death" is avoided in relation to the flow.

25 I afsnit 2 bliver de kompakte lag af koldluft Lr, der strømmer ind i blandeapparatet fra venstre mod højre, og af den i samme retning strømmende varmluft Lrø blandet groft med hinanden, før de strømmer ind 30 i det til finsammenblanding tjenende afsnit 3 med en over hele tværsnittet allerede forholdsvis jævn fordeling, i afsnit 3 bliver koncentrationsforskelle, der endnu eventuelt findes over tværsnittet, af koldluft og varmluft i det mindste næsten fuldstændig 6 1Λ9209 1 fjernet, så at den blandingsluft Lq, der strømmer ind i et ikke vist rum, som skal klimatiseres, har en ensartet temperatur.In section 2, the compact layers of cold air Lr flowing into the mixer from left to right and of the hot air flowing in the same direction Lrø are mixed roughly with each other before flowing 30 into the fine mixing section 3 with a over the entire cross-section already relatively even distribution, in section 3, concentration differences, which may still exist across the cross-section, of cold air and hot air are at least almost completely eliminated, so that the mixing air Lq flowing into a space not shown. which is to be air-conditioned has a uniform temperature.

DK189074A 1973-04-18 1974-04-05 STATIC MIXING DEVICE DK149209C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH558973A CH563802A5 (en) 1973-04-18 1973-04-18
CH558973 1973-04-18

Publications (2)

Publication Number Publication Date
DK149209B true DK149209B (en) 1986-03-17
DK149209C DK149209C (en) 1986-08-11

Family

ID=4296113

Family Applications (1)

Application Number Title Priority Date Filing Date
DK189074A DK149209C (en) 1973-04-18 1974-04-05 STATIC MIXING DEVICE

Country Status (21)

Country Link
US (1) US3918688A (en)
JP (1) JPS49130565A (en)
AR (1) AR198032A1 (en)
AU (1) AU468964B2 (en)
BE (1) BE813816A (en)
BR (1) BR7403073D0 (en)
CA (1) CA996098A (en)
CH (1) CH563802A5 (en)
CS (1) CS184824B2 (en)
DE (1) DE2320741C2 (en)
DK (1) DK149209C (en)
ES (1) ES439386A1 (en)
FR (1) FR2226202B1 (en)
GB (1) GB1422903A (en)
IE (1) IE39372B1 (en)
IT (1) IT1006483B (en)
LU (1) LU69862A1 (en)
NL (1) NL173246C (en)
PL (1) PL88743B1 (en)
SE (1) SE403713B (en)
ZA (1) ZA742345B (en)

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US6550960B2 (en) * 2000-10-11 2003-04-22 The Procter & Gamble Company Apparatus for in-line mixing and process of making such apparatus
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CA2584955C (en) * 2006-05-15 2014-12-02 Sulzer Chemtech Ag A static mixer
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Also Published As

Publication number Publication date
ES439386A1 (en) 1977-06-01
IE39372L (en) 1974-10-18
NL173246C (en) 1984-01-02
NL7404069A (en) 1974-10-22
CA996098A (en) 1976-08-31
DE2320741C2 (en) 1982-06-03
US3918688A (en) 1975-11-11
IE39372B1 (en) 1978-09-27
ZA742345B (en) 1975-10-29
AR198032A1 (en) 1974-05-24
FR2226202A1 (en) 1974-11-15
DK149209C (en) 1986-08-11
BR7403073D0 (en) 1974-11-19
AU468964B2 (en) 1976-01-29
GB1422903A (en) 1976-01-28
LU69862A1 (en) 1974-08-06
CH563802A5 (en) 1975-07-15
PL88743B1 (en) 1976-09-30
JPS49130565A (en) 1974-12-13
IT1006483B (en) 1976-09-30
CS184824B2 (en) 1978-09-15
AU6794474A (en) 1975-10-16
FR2226202B1 (en) 1977-10-07
DE2320741A1 (en) 1974-11-14
SE403713B (en) 1978-09-04
BE813816A (en) 1974-10-17

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