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DE60330082D1 - Formmassen und Verfahren zu deren Herstellung - Google Patents

Formmassen und Verfahren zu deren Herstellung

Info

Publication number
DE60330082D1
DE60330082D1 DE60330082T DE60330082T DE60330082D1 DE 60330082 D1 DE60330082 D1 DE 60330082D1 DE 60330082 T DE60330082 T DE 60330082T DE 60330082 T DE60330082 T DE 60330082T DE 60330082 D1 DE60330082 D1 DE 60330082D1
Authority
DE
Germany
Prior art keywords
layer
fibrous material
fibrous
opposite face
preparation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
DE60330082T
Other languages
English (en)
Inventor
John Ellis
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hexcel Composites Ltd
Original Assignee
Hexcel Composites Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hexcel Composites Ltd filed Critical Hexcel Composites Ltd
Application granted granted Critical
Publication of DE60330082D1 publication Critical patent/DE60330082D1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/086—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of pure plastics material, e.g. foam layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10—Coating or impregnating independently of the moulding or shaping step
    • B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/20—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in a single direction, e.g. roofing or other parallel fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/504—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] using rollers or pressure bands
    • B29C70/506—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] using rollers or pressure bands and impregnating by melting a solid material, e.g. sheet, powder, fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/543—Fixing the position or configuration of fibrous reinforcements before or during moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/106—Carbon fibres, e.g. graphite fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/08—Reinforcements
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24132—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in different layers or components parallel
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
    • Y10T428/24322—Composite web or sheet
    • Y10T428/24331—Composite web or sheet including nonapertured component
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y10T428/24994—Fiber embedded in or on the surface of a polymeric matrix
    • Y10T428/249942—Fibers are aligned substantially parallel
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y10T428/24994—Fiber embedded in or on the surface of a polymeric matrix
    • Y10T428/24995—Two or more layers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249987—With nonvoid component of specified composition
    • Y10T428/249991—Synthetic resin or natural rubbers

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Textile Engineering (AREA)
  • Reinforced Plastic Materials (AREA)
  • Glass Compositions (AREA)
  • Laminated Bodies (AREA)
  • Forging (AREA)
  • Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)
DE60330082T 2002-02-19 2003-02-15 Formmassen und Verfahren zu deren Herstellung Expired - Lifetime DE60330082D1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GBGB0203823.0A GB0203823D0 (en) 2002-02-19 2002-02-19 Moulding materials

Publications (1)

Publication Number Publication Date
DE60330082D1 true DE60330082D1 (de) 2009-12-31

Family

ID=9931305

Family Applications (1)

Application Number Title Priority Date Filing Date
DE60330082T Expired - Lifetime DE60330082D1 (de) 2002-02-19 2003-02-15 Formmassen und Verfahren zu deren Herstellung

Country Status (8)

Country Link
US (2) US7261930B2 (de)
EP (1) EP1338406B1 (de)
AT (1) ATE448938T1 (de)
AU (1) AU2003200494B2 (de)
DE (1) DE60330082D1 (de)
DK (1) DK1338406T3 (de)
ES (1) ES2336902T3 (de)
GB (2) GB0203823D0 (de)

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EP1563974B1 (de) * 2002-10-23 2009-07-01 Mitsubishi Rayon Co., Ltd. Herstellungsverfahren für ein prepreg
US8777776B2 (en) * 2003-05-21 2014-07-15 Taylor Made Golf Company, Inc. Golf club head having a composite face insert
GB2425124B (en) 2004-01-20 2008-12-31 Hexcel Composites Ltd Gelator-stabilized crystalline resins
EP1595689B1 (de) 2004-05-11 2007-01-17 Hexcel Holding GmbH Prepregs zum Gebrauch im Aufbau von Schichten von Verbundwerkstoffen und Verfahren zu deren Aufbereitung
FR2870860B1 (fr) * 2004-05-27 2006-06-23 Chomarat Composites Soc Par Ac Complexe utilisable comme armature dans une piece obtenue par injection sous vide
GB0423349D0 (en) 2004-10-21 2004-11-24 Hexcel Composites Ltd Fibre reinforced assembly
US20070087179A1 (en) * 2005-10-17 2007-04-19 Horn Donald R Solid surface composite
GB2433466A (en) * 2005-12-21 2007-06-27 Advanced Composites Group Ltd Moulding materials
GB0606045D0 (en) 2006-03-25 2006-05-03 Hexcel Composites Ltd A thermoplastic toughening material
US10065393B2 (en) 2006-03-25 2018-09-04 Hexcel Composites Limited Structured thermoplastic in composite interleaves
US10618227B2 (en) 2006-03-25 2020-04-14 Hexcel Composites, Ltd. Structured thermoplastic in composite interleaves
DE102008008198A1 (de) 2008-01-31 2009-08-06 Deutsches Zentrum für Luft- und Raumfahrt e.V. Mehrlagiges faserverstärktes Thermoplast-Flachmaterial sowie Verfahren zu seiner Herstellung
GB2460214A (en) 2008-03-20 2009-11-25 Hexcel Composites Ltd Prepregs for use in making laminates of reduced porosity
US20090309260A1 (en) * 2008-06-12 2009-12-17 Kenneth Herbert Keuchel Method of delivering a thermoplastic and/or crosslinking resin to a composite laminate structure
EP2168745B1 (de) * 2008-09-30 2012-10-24 Hexcel Composites, Ltd. Zur Hälfte imprägniertes Material mit einer Oberflächenkunststoffschicht um Eigenschaften des Materials zu verbessern
US20110052404A1 (en) * 2009-08-25 2011-03-03 Zuteck Michael D Swept blades with enhanced twist response
DE102009043280A1 (de) * 2009-09-29 2011-03-31 Karl Mayer Malimo Textilmaschinenfabrik Gmbh Halbzeug und Halbzeugverbund
DE102009044833A1 (de) * 2009-12-09 2011-06-16 Saertex Gmbh & Co. Kg Textiles Halbzeug und Verfahren zu dessen Herstellung
GB2478984A (en) * 2010-03-26 2011-09-28 Hexcel Composites Ltd Curable composite material
WO2012010293A1 (en) 2010-07-20 2012-01-26 Hexcel Composites Limited Improvements in composite materials
GB201018706D0 (en) 2010-11-05 2010-12-22 Hexcel Composites Ltd Improvements in composite materials
KR20130028561A (ko) * 2011-09-09 2013-03-19 현대자동차주식회사 굴곡 특성 및 표면 특성이 우수한 라지 토우 탄소섬유 복합재
CN108248063A (zh) * 2012-01-25 2018-07-06 赫克赛尔控股有限责任公司 层压件的改进或关于层压件的改进
EP2703141B1 (de) * 2012-08-27 2018-01-10 Hexcel Holding GmbH Verbesserungen an oder in Zusammenhang mit Prepreg-Materialien
JP6300326B2 (ja) * 2012-12-21 2018-03-28 サイテク・インダストリーズ・インコーポレーテツド 表面開口部のある硬化性プリプレグ
US10081722B2 (en) 2014-03-25 2018-09-25 The Boeing Company Three-dimensional filament network for a composite laminate
JP6638131B2 (ja) * 2014-07-08 2020-01-29 福井県 擬似等方補強シート材及びその製造方法
US10160840B2 (en) 2014-09-23 2018-12-25 The Boeing Company Polymer nanoparticles for controlling permeability and fiber volume fraction in composites
US10072126B2 (en) 2014-09-23 2018-09-11 The Boeing Company Soluble nanoparticles for composite performance enhancement
US9862828B2 (en) 2014-09-23 2018-01-09 The Boeing Company Polymer nanoparticle additions for resin modification
US10472472B2 (en) 2014-09-23 2019-11-12 The Boeing Company Placement of modifier material in resin-rich pockets to mitigate microcracking in a composite structure
WO2016151497A1 (en) * 2015-03-23 2016-09-29 Khalifa University of Science, Technology & Research (KUSTAR) Lightweight composite lattice structures
US20170021596A1 (en) * 2015-05-05 2017-01-26 Sunrez Corp. Fiber Reinforced Core
WO2017056683A1 (ja) * 2015-09-30 2017-04-06 積水化学工業株式会社 繊維強化シート及び構造体
WO2017163605A1 (ja) * 2016-03-25 2017-09-28 倉敷紡績株式会社 補強用炭素繊維シート
US11752708B2 (en) * 2021-09-10 2023-09-12 The Boeing Company Uncured composite structures, cured composite structures, and methods of curing uncured composite structures

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US3472730A (en) * 1967-12-28 1969-10-14 Minnesota Mining & Mfg Heat-curable filament-reinforced resinous sheeting and laminating process using same
US4213930A (en) * 1978-05-24 1980-07-22 Hexcel Corporation Method for increasing the surface tack of prepreg materials
US5641366A (en) * 1988-01-20 1997-06-24 Loral Vought Systems Corporation Method for forming fiber-reinforced composite
US5087657A (en) * 1989-02-23 1992-02-11 Amoco Corporation Fiber-reinforced composites toughened with resin particles
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US6114000A (en) * 1995-04-25 2000-09-05 Yamaha Corporation Material for FRTP molded objects and FRTP tubular molded object
US6139942A (en) 1997-02-06 2000-10-31 Cytec Technology, Inc. Resin composition, a fiber reinforced material having a partially impregnated resin and composites made therefrom
US6096669A (en) * 1997-10-28 2000-08-01 Gkn Westland Aerospace Inc. Unidirectional fiber-random mat preform
CA2350048C (en) 1998-11-06 2010-12-14 Structural Polymer Systems Limited Moulding materials
JP4941798B2 (ja) 2001-02-26 2012-05-30 東レ株式会社 部分含浸プリプレグ
GB0110316D0 (en) 2001-04-27 2001-06-20 Advanced Composites Group Ltd Improvements in or relating to moulding materials

Also Published As

Publication number Publication date
AU2003200494B2 (en) 2005-01-27
DK1338406T3 (da) 2010-02-15
GB0203823D0 (en) 2002-04-03
EP1338406A3 (de) 2005-12-14
GB0303508D0 (en) 2003-03-19
ATE448938T1 (de) 2009-12-15
US8101106B2 (en) 2012-01-24
GB2387810B (en) 2005-11-09
US7261930B2 (en) 2007-08-28
ES2336902T3 (es) 2010-04-19
GB2387810A (en) 2003-10-29
EP1338406A2 (de) 2003-08-27
US20030157309A1 (en) 2003-08-21
AU2003200494A1 (en) 2003-09-04
EP1338406B1 (de) 2009-11-18
US20070267775A1 (en) 2007-11-22

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