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DE60225870D1 - Verfahren zur Herstellung eines Abgasreinigungsfilters - Google Patents

Verfahren zur Herstellung eines Abgasreinigungsfilters

Info

Publication number
DE60225870D1
DE60225870D1 DE60225870T DE60225870T DE60225870D1 DE 60225870 D1 DE60225870 D1 DE 60225870D1 DE 60225870 T DE60225870 T DE 60225870T DE 60225870 T DE60225870 T DE 60225870T DE 60225870 D1 DE60225870 D1 DE 60225870D1
Authority
DE
Germany
Prior art keywords
producing
exhaust gas
gas purification
purification filter
filter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
DE60225870T
Other languages
English (en)
Other versions
DE60225870T2 (de
Inventor
Mamoru Nishimura
Mikio Ishihara
Yoshitsugu Ogura
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denso Corp
Toyota Motor Corp
Original Assignee
Denso Corp
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denso Corp, Toyota Motor Corp filed Critical Denso Corp
Application granted granted Critical
Publication of DE60225870D1 publication Critical patent/DE60225870D1/de
Publication of DE60225870T2 publication Critical patent/DE60225870T2/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418—Honeycomb filters
    • B01D46/2451—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
    • B01D46/2474—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure of the walls along the length of the honeycomb
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0001—Making filtering elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418—Honeycomb filters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418—Honeycomb filters
    • B01D46/2425—Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material
    • B01D46/2429—Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material of the honeycomb walls or cells
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418—Honeycomb filters
    • B01D46/2425—Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material
    • B01D46/24491—Porosity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418—Honeycomb filters
    • B01D46/2498—The honeycomb filter being defined by mathematical relationships
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34—Chemical or biological purification of waste gases
    • B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006—Honeycomb structures
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/022—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
    • F01N3/0222—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being monolithic, e.g. honeycombs
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/033—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
    • F01N3/035—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2275/00—Filter media structures for filters specially adapted for separating dispersed particles from gases or vapours
    • B01D2275/30—Porosity of filtering material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/56—Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00793—Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2330/00—Structure of catalyst support or particle filter
    • F01N2330/30—Honeycomb supports characterised by their structural details
    • F01N2330/38—Honeycomb supports characterised by their structural details flow channels with means to enhance flow mixing,(e.g. protrusions or projections)

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Geometry (AREA)
  • Physics & Mathematics (AREA)
  • Combustion & Propulsion (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Catalysts (AREA)
  • Filtering Materials (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)
DE60225870T 2001-05-30 2002-05-29 Verfahren zur Herstellung eines Abgasreinigungsfilters Expired - Lifetime DE60225870T2 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2001162664A JP3727550B2 (ja) 2001-05-30 2001-05-30 排ガス浄化フィルタ及びその製造方法
JP2001162664 2001-05-30

Publications (2)

Publication Number Publication Date
DE60225870D1 true DE60225870D1 (de) 2008-05-15
DE60225870T2 DE60225870T2 (de) 2009-04-09

Family

ID=19005757

Family Applications (1)

Application Number Title Priority Date Filing Date
DE60225870T Expired - Lifetime DE60225870T2 (de) 2001-05-30 2002-05-29 Verfahren zur Herstellung eines Abgasreinigungsfilters

Country Status (5)

Country Link
US (2) US6887826B2 (de)
EP (1) EP1264971B1 (de)
JP (1) JP3727550B2 (de)
DE (1) DE60225870T2 (de)
ES (1) ES2302773T3 (de)

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* Cited by examiner, † Cited by third party
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JP2003040687A (ja) * 2000-06-30 2003-02-13 Ngk Insulators Ltd ハニカムセラミックス構造体とその製造方法
JP3925225B2 (ja) * 2001-03-28 2007-06-06 株式会社デンソー 排ガス浄化フィルタ及びその製造方法
JP4097971B2 (ja) 2002-03-28 2008-06-11 日本碍子株式会社 セラミックハニカム構造体の製造方法及びセラミックハニカム構造体
US20050153099A1 (en) * 2002-04-11 2005-07-14 Ibiden Co. Ltd. Honeycomb filter for clarifying exhaust gases
JP4284588B2 (ja) 2003-01-10 2009-06-24 トヨタ自動車株式会社 排ガス浄化フィルタ触媒
JP4200430B2 (ja) * 2003-02-18 2008-12-24 トヨタ自動車株式会社 排ガス浄化フィルタ触媒用基材の良否判別方法
JP4773043B2 (ja) * 2003-03-28 2011-09-14 日本碍子株式会社 セラミックフィルタ構造体
FR2857696B1 (fr) * 2003-07-18 2005-10-21 Saint Gobain Ct Recherches Bloc filtrant pour la filtration de particules contenues dans les gaz d'echappement d'un moteur a combustion interne.
WO2005021463A1 (ja) 2003-08-29 2005-03-10 Hitachi Metals, Ltd. セラミックハニカム構造体及びその押出成形に用いる坏土
JP2005095884A (ja) * 2003-08-29 2005-04-14 Hitachi Metals Ltd セラミックハニカム構造体及びセラミックハニカム構造体押出成形用坏土
JP4473693B2 (ja) 2004-09-28 2010-06-02 日本碍子株式会社 ハニカムフィルタ
JP2006110485A (ja) * 2004-10-15 2006-04-27 Johnson Matthey Japan Inc 排気ガス触媒およびそれを用いた排気ガス処理装置
WO2006070504A1 (ja) 2004-12-28 2006-07-06 Ibiden Co., Ltd. フィルタ及びフィルタ集合体
JP5217091B2 (ja) 2005-01-28 2013-06-19 独立行政法人産業技術総合研究所 セラミック体、触媒担持能を有するセラミック担体、セラミック触媒体及びその製造方法
DE102006035053A1 (de) 2005-09-20 2007-03-22 Robert Bosch Gmbh Filterelement und Rußfilter mit geometrisch ähnlichen Kanälen
JP4238858B2 (ja) 2005-09-20 2009-03-18 株式会社デンソー 六角ハニカム構造体及びその製造方法
DE102005055074A1 (de) * 2005-11-18 2007-05-24 Robert Bosch Gmbh Filtereinrichtung, insbesondere für ein Abgassystem einer Brennkraftmaschine
FR2893861B1 (fr) * 2005-11-30 2008-01-04 Saint Gobain Ct Recherches Structure de filtration d'un gaz a base de sic de porosite de surface de paroi controlee
JP2007275704A (ja) * 2006-04-03 2007-10-25 Johnson Matthey Japan Inc 排気ガス触媒およびそれを用いた排気ガス処理装置
JP2007277037A (ja) 2006-04-05 2007-10-25 National Institute Of Advanced Industrial & Technology セラミック体、セラミック触媒体及びその製造方法
AT503770B1 (de) * 2006-06-06 2008-03-15 Porzellanfabrik Frauenthal Gmb Verfahren zum herstellen von wabenkörpern für thermische regeneratoren
US7923093B2 (en) * 2006-06-30 2011-04-12 Corning Incorporated High porosity filters for 4-way exhaust gas treatment
US7648550B2 (en) * 2006-08-25 2010-01-19 Corning Incorporated Narrow pore size distribution cordierite ceramic honeycomb articles and methods for manufacturing same
FR2912069B1 (fr) * 2007-02-05 2011-04-01 Saint Gobain Ct Recherches Structure de filtration d'un gaz a paroi ondulee
US20090297764A1 (en) * 2008-05-30 2009-12-03 Douglas Munroe Beall Stablized Low-Microcracked Ceramic Honeycombs And Methods Thereof
KR101770654B1 (ko) 2009-09-04 2017-08-23 히타치 긴조쿠 가부시키가이샤 세라믹 허니컴 구조체 및 그 제조 방법
EP2540370B1 (de) 2010-02-22 2018-04-04 Hitachi Metals, Ltd. Keramikwabenstruktur
KR101234445B1 (ko) 2010-08-30 2013-02-18 이근호 배기가스 정화용 세라믹 필터의 조성물 및 세라믹 하니컴 필터의 제조방법
JP2018051416A (ja) * 2015-02-12 2018-04-05 住友化学株式会社 ハニカムフィルタ
JP2018051415A (ja) * 2015-02-12 2018-04-05 住友化学株式会社 ハニカムフィルタ

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JPS61129015A (ja) 1984-11-24 1986-06-17 Nippon Denso Co Ltd 排出ガス浄化用フイルタおよびその製造方法
JPS62297109A (ja) * 1986-06-17 1987-12-24 日本碍子株式会社 セラミツクハニカム構造体押出成形用ダイス
JPH0243955A (ja) * 1988-08-02 1990-02-14 Ngk Insulators Ltd ハニカム構造体およびその製造法
JP2578176B2 (ja) * 1988-08-12 1997-02-05 日本碍子株式会社 多孔質セラミックハニカムフィルターおよびその製法
DE4429009C1 (de) * 1994-08-16 1996-03-14 Siemens Ag Katalysator, Verfahren zu dessen Herstellung und dessen Verwendung
JP3750178B2 (ja) 1995-04-05 2006-03-01 株式会社デンソー 排ガス浄化用フィルタ及びその製造方法
JP3806975B2 (ja) 1995-07-12 2006-08-09 株式会社デンソー ハニカム構造体の製造方法
JP3560408B2 (ja) 1996-02-15 2004-09-02 株式会社日本自動車部品総合研究所 ディーゼル排ガス浄化フィルタおよびその製造方法
JPH09313849A (ja) 1996-05-29 1997-12-09 Ibiden Co Ltd セラミックフィルタ
JPH1059784A (ja) 1996-08-13 1998-03-03 Ishikawajima Harima Heavy Ind Co Ltd セラミックス製ハニカム構造体
JP3446558B2 (ja) 1996-10-03 2003-09-16 株式会社豊田中央研究所 排気ガス浄化用フィルタ
JP3150928B2 (ja) * 1997-08-29 2001-03-26 日本碍子株式会社 薄壁コージェライト質ハニカム構造体の製造方法
JP3340689B2 (ja) * 1999-02-03 2002-11-05 日本碍子株式会社 コージェライト質セラミックハニカム構造体の製造方法
CN1179830C (zh) * 1999-08-30 2004-12-15 日本碍子株式会社 波纹壁蜂窝构件及其制造方法
JP3925225B2 (ja) * 2001-03-28 2007-06-06 株式会社デンソー 排ガス浄化フィルタ及びその製造方法

Also Published As

Publication number Publication date
EP1264971B1 (de) 2008-04-02
DE60225870T2 (de) 2009-04-09
US20020198104A1 (en) 2002-12-26
ES2302773T3 (es) 2008-08-01
JP2002355511A (ja) 2002-12-10
US20050163675A1 (en) 2005-07-28
US6887826B2 (en) 2005-05-03
EP1264971A1 (de) 2002-12-11
JP3727550B2 (ja) 2005-12-14

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