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DE60105338D1 - Zwischen-Verbundstoff, dessen Herstellungsverfahren und dessen Verwendung als Formmaterial - Google Patents

Zwischen-Verbundstoff, dessen Herstellungsverfahren und dessen Verwendung als Formmaterial

Info

Publication number
DE60105338D1
DE60105338D1 DE60105338T DE60105338T DE60105338D1 DE 60105338 D1 DE60105338 D1 DE 60105338D1 DE 60105338 T DE60105338 T DE 60105338T DE 60105338 T DE60105338 T DE 60105338T DE 60105338 D1 DE60105338 D1 DE 60105338D1
Authority
DE
Germany
Prior art keywords
segments
fibers
intermediate composite
forming
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
DE60105338T
Other languages
English (en)
Other versions
DE60105338T2 (de
DE60105338T3 (de
Inventor
Eric Leblond
Jerome Aubry
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hexcel Composites SAS
Original Assignee
Hexcel Composites SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=8848153&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=DE60105338(D1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Hexcel Composites SAS filed Critical Hexcel Composites SAS
Publication of DE60105338D1 publication Critical patent/DE60105338D1/de
Publication of DE60105338T2 publication Critical patent/DE60105338T2/de
Application granted granted Critical
Publication of DE60105338T3 publication Critical patent/DE60105338T3/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4209—Inorganic fibres
    • D04H1/4242—Carbon fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/081—Combinations of fibres of continuous or substantial length and short fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/12—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of short length, e.g. in the form of a mat
    • B29C70/14—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of short length, e.g. in the form of a mat oriented
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/502—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] by first forming a mat composed of short fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/545—Perforating, cutting or machining during or after moulding
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4209—Inorganic fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4209—Inorganic fibres
    • D04H1/4218—Glass fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
    • D04H1/645—Impregnation followed by a solidification process
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/74—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
    • D04H3/03—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments at random
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00—Shaping techniques involving a cutting or machining operation
    • B29C2793/0072—Shaping techniques involving a cutting or machining operation combined with rearranging and joining the cut parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00—Shaping techniques involving a cutting or machining operation
    • B29C2793/0081—Shaping techniques involving a cutting or machining operation before shaping

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Reinforced Plastic Materials (AREA)
  • Laminated Bodies (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)
  • Moulding By Coating Moulds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
DE60105338T 2000-03-16 2001-03-09 Zwischen-Verbundstoff, dessen Herstellungsverfahren und dessen Verwendung als Formmaterial Expired - Lifetime DE60105338T3 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0003366A FR2806425B1 (fr) 2000-03-16 2000-03-16 Produit intermediaire composite, procede de production d'un tel produit et utilisation a titre de materiau de moulage
FR0003366 2000-03-16

Publications (3)

Publication Number Publication Date
DE60105338D1 true DE60105338D1 (de) 2004-10-14
DE60105338T2 DE60105338T2 (de) 2005-09-22
DE60105338T3 DE60105338T3 (de) 2011-05-05

Family

ID=8848153

Family Applications (1)

Application Number Title Priority Date Filing Date
DE60105338T Expired - Lifetime DE60105338T3 (de) 2000-03-16 2001-03-09 Zwischen-Verbundstoff, dessen Herstellungsverfahren und dessen Verwendung als Formmaterial

Country Status (7)

Country Link
EP (1) EP1134314B2 (de)
AT (1) ATE275652T1 (de)
DE (1) DE60105338T3 (de)
DK (1) DK1134314T3 (de)
ES (1) ES2228777T5 (de)
FR (1) FR2806425B1 (de)
PT (1) PT1134314E (de)

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US7043815B2 (en) 2002-01-25 2006-05-16 L & L Products, Inc. Method for applying flowable materials
JP2005527659A (ja) * 2002-03-21 2005-09-15 メンツォリット−フィブロン ゲゼルシャフト ミット ベシュレンクテル ハフツング 繊維強化プラスチック製不織ウエブ若しくは紡績繊維強化材から成る樹脂マット並びに該樹脂マット製の構成部品を製造する方法
US7318873B2 (en) 2002-03-29 2008-01-15 Zephyros, Inc. Structurally reinforced members
US6811864B2 (en) 2002-08-13 2004-11-02 L&L Products, Inc. Tacky base material with powder thereon
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US7180027B2 (en) 2004-03-31 2007-02-20 L & L Products, Inc. Method of applying activatable material to a member
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US8212194B2 (en) 2006-06-27 2012-07-03 Hexcel Corporation Aerospace articles made from quasi-isotropic chopped prepreg
US7510390B2 (en) * 2005-07-13 2009-03-31 Hexcel Corporation Machinable composite mold
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US7926179B2 (en) 2005-08-04 2011-04-19 Zephyros, Inc. Reinforcements, baffles and seals with malleable carriers
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DE102006052386A1 (de) * 2006-11-07 2008-05-08 Johns Manville Europe Gmbh Verfahren zur Herstellung von Harzmatten
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US8298359B2 (en) * 2008-07-24 2012-10-30 Alenia Aeronautica S.P.A. Method for recycling scraps of prepreg materials
PL2179838T3 (pl) * 2008-10-23 2018-05-30 Campagnolo S.R.L. Tłoczywo arkuszowe
WO2012021283A1 (en) 2010-08-13 2012-02-16 Hexcel Corporation Machinable composite material
GB201016530D0 (en) 2010-09-30 2010-11-17 Zephyros Inc Improvements in or relating to adhesives
RU2583017C2 (ru) 2010-12-02 2016-04-27 Тохо Тенакс Ойропе Гмбх Содержащая однонаправленные волокнистые ленты волокнистая заготовка из пучков армирующих волокон и конструктивный элемент из композитного материала
AT510694B1 (de) 2011-01-21 2012-06-15 Hexcel Holding Gmbh Modul zum halten von mindestens einer hülse
EP2671991B1 (de) * 2011-02-01 2015-04-29 Teijin Limited Willkürliche matte und faserverstärktes verbundmaterial
DE102011000722A1 (de) * 2011-02-14 2012-08-16 Universität Bremen Verfahren zum Herstellen von Faserhalbzeug
DE102011053164B4 (de) 2011-08-31 2016-07-14 Inometa Gmbh Verfahren zum Herstellen eines Faserverbundwerkstoff-Zwischenproduktes und Verwendung
US10603821B2 (en) 2012-01-23 2020-03-31 The Boeing Company Narrow flake composite fiber material compression molding
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US20140099484A1 (en) * 2012-10-04 2014-04-10 General Electric Company Ceramic matrix composite, method of making a ceramic matrix composite, and a pre-preg composite ply
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US9724854B2 (en) 2015-05-13 2017-08-08 Hexcel Composites Limited Preforms made directly from thermosetting composite chips
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GB2560702B (en) * 2017-03-13 2020-09-02 Gurit (Uk) Ltd Moulding using sheet moulding compounds
KR102503026B1 (ko) * 2017-06-07 2023-02-23 다우 글로벌 테크놀로지스 엘엘씨 무작위적으로 배향된 필라멘트를 갖는 성형 화합물 및 이의 제조 및 사용 방법
FR3069891B1 (fr) * 2017-08-07 2021-03-19 Safran Nacelles Grille d’inverseur de poussee pour nacelle d’aeronef
DE102019100297A1 (de) * 2019-01-08 2020-07-09 Gühring KG Verfahren zur Herstellung einer Faser-Kunststoff-Verbund Werkzeugkomponente und Faser-Kunststoff-Verbund Werkzeugkomponente
DE102019000398A1 (de) 2019-01-21 2020-07-23 Karl-Josef Brockmanns Bahnförmiges flexibles Zwischenprodukt für die Herstellung eines faserverstärkten Verbundstoffes und Verfahren zu seiner Herstellung
CN109808197B (zh) * 2019-01-30 2023-06-27 江苏集萃先进高分子材料研究所有限公司 一种连续纤维增强热塑性复合材料成型装置
US11628632B2 (en) * 2019-03-25 2023-04-18 The Boeing Company Pre-consolidated charges of chopped fiber for composite part fabrication
US11351744B2 (en) 2019-03-29 2022-06-07 The Boeing Company Molten extrusion loading for compression molds using chopped prepreg fiber
CN114454533A (zh) * 2020-11-10 2022-05-10 科展材料科技股份有限公司 复合材料壳体及其制作方法
TW202220525A (zh) 2020-11-10 2022-05-16 科展材料科技股份有限公司 複合材料殼體及其製作方法
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IT202100005411A1 (it) * 2021-03-09 2022-09-09 Enrico Raimondo Rotolo di materiale composito preimpregnato, nonche’ metodo e sistema per la realizzazione dello stesso
FR3127432B1 (fr) * 2021-09-24 2024-10-18 Safran Procédé de fabrication d’une pièce aéronautique en matériau composite

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Also Published As

Publication number Publication date
EP1134314A1 (de) 2001-09-19
ATE275652T1 (de) 2004-09-15
EP1134314B2 (de) 2010-10-27
ES2228777T3 (es) 2005-04-16
EP1134314B1 (de) 2004-09-08
FR2806425B1 (fr) 2002-07-12
FR2806425A1 (fr) 2001-09-21
DK1134314T3 (da) 2005-02-28
DE60105338T2 (de) 2005-09-22
PT1134314E (pt) 2005-01-31
ES2228777T5 (es) 2011-03-16
DE60105338T3 (de) 2011-05-05

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