DE19723827A1 - Multilayer material for panels and manufacturing process - Google Patents
Multilayer material for panels and manufacturing processInfo
- Publication number
- DE19723827A1 DE19723827A1 DE19723827A DE19723827A DE19723827A1 DE 19723827 A1 DE19723827 A1 DE 19723827A1 DE 19723827 A DE19723827 A DE 19723827A DE 19723827 A DE19723827 A DE 19723827A DE 19723827 A1 DE19723827 A1 DE 19723827A1
- Authority
- DE
- Germany
- Prior art keywords
- layer
- coating
- resin
- light
- plastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000463 material Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title description 6
- 238000000576 coating method Methods 0.000 claims abstract description 20
- 239000011248 coating agent Substances 0.000 claims abstract description 19
- 239000004033 plastic Substances 0.000 claims abstract description 11
- 229920003023 plastic Polymers 0.000 claims abstract description 11
- 229920005989 resin Polymers 0.000 claims abstract description 11
- 239000011347 resin Substances 0.000 claims abstract description 11
- 239000004744 fabric Substances 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 8
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 10
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 10
- 239000004917 carbon fiber Substances 0.000 claims description 9
- 239000005011 phenolic resin Substances 0.000 claims description 4
- 229920001568 phenolic resin Polymers 0.000 claims description 4
- 239000002023 wood Substances 0.000 claims description 4
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000006223 plastic coating Substances 0.000 claims description 3
- 229920002522 Wood fibre Polymers 0.000 claims description 2
- 239000004918 carbon fiber reinforced polymer Substances 0.000 claims description 2
- 238000007598 dipping method Methods 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 229920001225 polyester resin Polymers 0.000 claims description 2
- 239000004645 polyester resin Substances 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 239000002025 wood fiber Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 1
- 239000010410 layer Substances 0.000 abstract description 41
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract 2
- 229910052799 carbon Inorganic materials 0.000 abstract 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 abstract 1
- 239000000835 fiber Substances 0.000 abstract 1
- 239000011151 fibre-reinforced plastic Substances 0.000 abstract 1
- 230000001681 protective effect Effects 0.000 abstract 1
- 239000011241 protective layer Substances 0.000 abstract 1
- 241000264877 Hippospongia communis Species 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000011093 chipboard Substances 0.000 description 3
- 239000012876 carrier material Substances 0.000 description 2
- 230000003678 scratch resistant effect Effects 0.000 description 2
- 240000007182 Ochroma pyramidale Species 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000002650 laminated plastic Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/02—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/10—Next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/24—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
- E04C2/36—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels
- E04C2/365—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels by honeycomb structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
- B32B2037/243—Coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B2038/0052—Other operations not otherwise provided for
- B32B2038/0076—Curing, vulcanising, cross-linking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/021—Fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2317/00—Animal or vegetable based
- B32B2317/16—Wood, e.g. woodboard, fibreboard, woodchips
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Die Erfindung betrifft ein Mehrschichtmaterial für Platten und Formkörper insbesondere zur Herstellung von Wänden, Möbeln, Containern und dergleichen, mit einer Trägerschicht, die mindestens einseitig mit einer Deckschicht und einem Überzug beschichtet ist. Mehrschichtmaterialien zur Herstellung beispielsweise von Möbeln, insbesondere Tischen und Schränken sind vielfach in Gebrauch. Als Trägermaterial werden häufig Spanplatten verwendet, die mit einer harten und kratzfesten Deckschicht verklebt werden. Platten aus Naturholz oder Metall erhalten zum Oberflächenschutz einen Lacküberzug. The invention relates in particular to a multilayer material for sheets and moldings for the production of walls, furniture, containers and the like, with a Backing layer, at least on one side with a top layer and a coating is coated. Multilayer materials for the manufacture of furniture, for example, tables and cupboards in particular are widely used. As a carrier material Chipboard is often used, with a hard and scratch-resistant top layer be glued. Panels made of natural wood or metal are given surface protection a paint coat.
Aufgabe der Erfindung ist es, ein Mehrschichtmaterial zu schaffen, das eine hohe Festigkeit aufweist und gleich gut für ebene Platten als auch für Formkörper mit konvexen und konkaven Oberflächen geeignet ist und deren Rauhigkeit zwischen glatt und rauh einstellbar ist, wobei das Mehrschichtmaterial insbesondere von Handwerksbetrieben ohne teuren Apparateaufwand herstellbar sein soll. The object of the invention is to provide a multilayer material which has a high Has strength and equally good for flat plates as well as for molded articles convex and concave surfaces is suitable and their roughness between smooth and is roughly adjustable, the multilayer material in particular from Craft companies should be able to be produced without expensive equipment.
Diese Aufgabe wird bei einem Mehrschichtmaterial der eingangs genannten Art dadurch gelöst, daß die Deckschicht einen kohlefaserverstärkten Kunststoff und der Überzug einen lichtgehärteten Kunststoff aufweist. Vorzugsweise besteht die Deckschicht aus einem ausgehärteten Harz aufweisenden Kohlefasergewebe. Dabei werden vorzugsweise Phenolharze verwendet, obgleich das Mehrschichtmaterial auch auf Epoxydharz- oder Polyesterharzbasis hergestellt werden kann. Der lichthärtende Überzug besteht vorzugsweise aus einem UV-coating. This is achieved in the case of a multilayer material of the type mentioned at the outset solved that the top layer a carbon fiber reinforced plastic and the coating has a light-cured plastic. The cover layer preferably consists of a cured resin-containing carbon fiber fabric. In doing so preferably phenolic resins are used, although the multilayer material is also based on Epoxy resin or polyester resin base can be made. The light-curing The coating preferably consists of a UV coating.
Das neue Mehrschichtmaterial ist äußerst vielseitig einsetzbar. Aufgrund des eingesetzten Kohlefasergewebes werden hohe Festigkeits- und Formsta ilitätswerte erreicht und dies bei geringer Schichtstärke und sehr geringem Gewicht. Der Vorteil des UV-coatings besteht einmal darin, daß dessen Härte eingestellt werden kann, je nachdem, wie lange die UV-Bestrahlung durchgeführt wird und daß die Aushärtezeit des Überzuges insgesamt sehr kurz ist, nämlich nur wenige Sekunden beträgt. Damit eignet sich die Herstellung des Mehrschichtmaterials auch für kleinere Handwerksbetriebe, da keine staubfreien Trocknungsräume benötigt werden, wie dies beim herkömmlichen Lackieren der Fall ist.The new multi-layer material is extremely versatile. Because of the Carbon fiber fabric used have high strength and form stability values achieved and this with a low layer thickness and very low weight. The advantage of UV coatings consist in the fact that its hardness can be adjusted, depending after how long the UV irradiation is carried out and that the curing time the overall coating is very short, namely only a few seconds. In order to The production of the multilayer material is also suitable for smaller ones Craft businesses, since no dust-free drying rooms are required like this is the case with conventional painting.
Als Trägermaterial kommen beliebige feste Werkstoffe in Frage, wie Metall, Holz, Holzfasermaterial, Preßpappe oder dergleichen. Wenn es auf das geringe Gewicht des Mehrschichtmaterials ankommt, läßt sich vorzugsweise Balsaholz einsetzen. Alternativ ist es jedoch ohne weiteres möglich, als Trägermaterial Hartschaumstoff zu verwenden.Any solid materials, such as metal, wood, Wood fiber material, pressed cardboard or the like. If it is due to the light weight of the When multilayer material arrives, balsa wood can preferably be used. Alternatively However, it is readily possible to use rigid foam as the carrier material.
Das neuartige Mehrschichtmaterial eignet sich nicht nur zur Herstellung von plattenförmigen Gegenständen, wie kratzfesten Tischplatten, sondern auch z. B. zur Herstellung von Sitzmöbeln, bei denen hohe Festigkeitseigenschaften in Verbindung mit einem geringen Gewicht von Bedeutung sind. Solche Gegenstände, die in gewissen Grenzen elastisch verformbar sind, wie beispielsweise Schwingsessel, erhalten einen entsprechend elastisch eingestellten Überzug, dessen Elastizität allein von der Dauer der UV-Lichtbeaufschlagung bestimmt wird.The new multi-layer material is not only suitable for the production of plate-shaped objects, such as scratch-resistant table tops, but also e.g. B. for Manufacture of seating furniture where high strength properties in connection with light weight are important. Such items, in certain Limits are elastically deformable, such as armchairs, get one accordingly elastic set coating, the elasticity of which depends solely on the duration of the UV light exposure is determined.
Mehrschichtmaterialien, die eine Trägerschicht aufweisen, können mit besonders niedrigem Gewicht hergestellt werden, wenn diese Trägerschicht aus einer Wabenkonstruktion besteht. Die Waben haben trotz geringer Wandstärke ein sehr geringes Raumgewicht, so daß ein Mehrschichtmaterial von mehreren Zentimetern Dicke entsteht, das also einen massiven Eindruck vermittelt, gleichwohl aber unter Erhalt von Festigkeits- und Formstabilitätseigenschaften extrem leicht ist. Multilayer materials that have a backing layer can be particularly useful low weight if this carrier layer is made of a Honeycomb construction. Despite the thin walls, the honeycombs have a very low density, so that a multilayer material of several centimeters thick arises, which gives a massive impression, but still while maintaining Strength and form stability properties is extremely light.
Die Erfindung betrifft weiterhin ein Verfahren zur Oberflächenbeschichtung von Gegenständen und dieses Verfahren ist dadurch gekennzeichnet, daß auf die Gegenstände eine Harzschicht aufgebracht und in diese ein Kohlefasergewebe eingelegt und mit Harz getränkt wird und daß nach dem Aushärten dieser Deckschicht auf diese ein lichthärtender Kunststoffüberzug aufgebracht und dieser durch UV-Licht ausgehärtet wird. Das Kohlefasergewebe erzeugt ein natürliches Oberflächenmuster, das im Möbeldesign durchaus erwünscht sein kann. Sollen dagegen glatte Oberflächen erzielt werden, so wird die Kohlefaser-Kunststoffdeckschicht vor dem Aufbringen des Überzuges geschliffen.The invention further relates to a method for the surface coating of Objects and this method is characterized in that on the Objects applied a resin layer and inserted a carbon fiber fabric and is impregnated with resin and that after this cover layer has hardened on it a light-curing plastic coating is applied and this is cured by UV light becomes. The carbon fiber fabric creates a natural surface pattern, which in the Furniture design may well be desirable. In contrast, smooth surfaces should be achieved the carbon fiber plastic cover layer is applied before the Ground cover.
Mit dem erfindungsgemäßen Verfahren lassen sich beispielsweise Schiffsrümpfe und Container beliebiger Größe herstellen. With the method according to the invention, for example, ship hulls and Create containers of any size.
Eine Holzspanplatte wird mit einem Trennmittel versehen. Anschließend wird ein Carbongewebe mit Phenolharz auflaminiert. Die Deckschicht wird dann mit einer mit Trennmittel beschichteten Preßplatte verpreßt. Nach Aushärtung der Deckschicht wird die Preßplatte abgenommen. Die Deckschicht kann dann von der Holzspanplatte abgenommen werden. Die Oberfläche der Deckschicht wird feingeschliffen und anschließend in ein Bad eines lichthärtenden Kunststoffes getaucht. Anschließend wird die Oberfläche des UV-coatings mit UV-Lampen 4 Sekunden bestrahlt. Das Ergebnis ist ein hochfestes Mehrschichtmaterial von geringem Gewicht und hochglänzender glatter Oberfläche.A chipboard is provided with a release agent. Then a Carbon fabric laminated with phenolic resin. The top layer is then covered with a Release agent-coated press plate pressed. After the top layer has hardened the press plate removed. The top layer can then be from the chipboard be removed. The surface of the top layer is sanded and then immersed in a bath of light-curing plastic. Then will irradiated the surface of the UV coating with UV lamps for 4 seconds. The result is a high-strength multilayer material of low weight and high-gloss smoother Surface.
Anhand der Zeichnung, die Ausführungsbeispiele der Erfindung zeigt, wird die Erfindung näher erläutert.The invention is illustrated by the drawing, which shows exemplary embodiments of the invention explained in more detail.
Es zeigt: It shows:
Fig. 1 einen Querschnitt durch ein Mehrschichtmaterial, und Fig. 1 shows a cross section through a multilayer material, and
Fig. 2 einen Querschnitt durch ein Mehrschichtmaterial mit einer anderen Trägerschicht. Fig. 2 shows a cross section through a multi-layer material with another carrier layer.
Gemäß Fig. 1 besteht das Mehrschichtmaterial 10 aus einer vergleichsweise dicken Trägerschicht 12 aus einer Holzplatte, auf deren Oberfläche eine Carbongewebe- Kunststoffschicht 14 auflaminiert ist. In dieser ist z. B. Phenolharz verwendet worden, womit das Mehrschichtmaterial 10 eine hohe Temperaturbeständigkeit von ca. 250°C aufweist. Nach dem Aushärten dieser Deckschicht 14 wird deren Oberfläche geschliffen und gereinigt. Anschließend erfolgt der Auftrag eines Überzuges 16 aus lichthärtendem Kunststoff. Dieser lichthärtende Kunststoff wird durch Gießen, Spritzen oder Tauchen aufgebracht und dann durch UV-Licht-Bestrahlung gehärtet.According to Fig. 1 10, the multi-layer material of a comparatively thick base layer 12 of a wooden plate, a Carbongewebe- plastic layer 14 is laminated on the surface thereof. In this z. B. phenolic resin has been used, whereby the multilayer material 10 has a high temperature resistance of about 250 ° C. After this cover layer 14 has hardened, its surface is ground and cleaned. Then a coating 16 made of light-curing plastic is applied. This light-curing plastic is applied by casting, spraying or dipping and then hardened by UV light irradiation.
In Fig. 1 ist nur die Deckseite der Trägerschicht 12 beschichtet. Es versteht sich aber, daß genauso gut auch die Schmalseiten in gleicher Weise beschichtet sein können, wobei man die Deckschicht über die Schmalseiten herabzieht, so daß ein zusammenhängendes einteiliges Kunststoffgebilde entsteht. Der Überzug 16 überdeckt dann die Deckschicht 16 auch an den Schmalseiten des Mehrschichtmaterials 10.In Fig. 1, only the top side of the carrier layer 12 is coated. It goes without saying, however, that the narrow sides can equally well be coated in the same way, the covering layer being pulled down over the narrow sides, so that a coherent, one-piece plastic structure is produced. The coating 16 then also covers the cover layer 16 on the narrow sides of the multilayer material 10 .
Wenn die Trägerschicht 12 vor dem Aufbringen des Kunststofflaminates mit Trennmittel behandelt worden ist, läßt sich das mit dem Oberflächenüberzug 16 beschichtete Deckschichtgebilde von der Trägerschicht 12 abnehmen.If the backing layer 12 has been treated with release agent before the plastic laminate is applied, the top layer structure coated with the surface coating 16 can be removed from the backing layer 12 .
Fig. 2 unterscheidet sich von Fig. 1 dadurch, daß anstelle der Trägerschicht 12 aus Holz eine Trägerschicht 13 aus einer Wabenkonstruktion verwendet wird. Diese hat eine Deckwand 18 und eine Bodenwand 20 und eine Vielzahl diese beiden Wände 18, 20 miteinander verbindender Stege 22. Die Stege 22 können z. B. Bestandteile hexagonaler Formkörper sein. Ein solches Wabenmaterial 13 hat das geringst mögliche Raumgewicht bei ausreichender Festigkeit und Formstabilität. Auf die Deckwand 18 der Trägerschicht 13 ist die Deckschicht 14 aus Carbonfaserkunststoff aufgebracht, die ihrerseits von der UV-lichtgehärteten Kunststoffüberzugsschicht 16 abgedeckt ist. Fig. 2 differs from Fig. 1 in that instead of the carrier layer 12 made of wood, a carrier layer 13 is used from a honeycomb structure. This has a top wall 18 and a bottom wall 20 and a multiplicity of webs 22 connecting these two walls 18 , 20 . The webs 22 can, for. B. components of hexagonal shaped bodies. Such a honeycomb material 13 has the lowest possible density with sufficient strength and dimensional stability. On the top wall 18 of the carrier layer 13 , the top layer 14 made of carbon fiber plastic is applied, which in turn is covered by the UV-light-hardened plastic coating layer 16 .
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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DE19723827A DE19723827A1 (en) | 1997-06-06 | 1997-06-06 | Multilayer material for panels and manufacturing process |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19723827A DE19723827A1 (en) | 1997-06-06 | 1997-06-06 | Multilayer material for panels and manufacturing process |
Publications (1)
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DE19723827A1 true DE19723827A1 (en) | 1998-12-10 |
Family
ID=7831642
Family Applications (1)
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DE19723827A Withdrawn DE19723827A1 (en) | 1997-06-06 | 1997-06-06 | Multilayer material for panels and manufacturing process |
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DE (1) | DE19723827A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001038073A1 (en) * | 1999-11-24 | 2001-05-31 | Kenneth Assink | A furniture panel and method of making |
DE10037317A1 (en) * | 2000-07-29 | 2002-02-14 | Airbus Gmbh | Technical honeycomb has coating system on end sides, adhesive system, tear-off tissue, openings, and walls. |
DE10136633A1 (en) * | 2001-02-21 | 2002-09-19 | Sika Ag, Vorm. Kaspar Winkler & Co | Prefabricated building element |
Citations (8)
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---|---|---|---|---|
US4598007A (en) * | 1985-02-28 | 1986-07-01 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Light weight fire resistant graphite composites |
EP0206832A2 (en) * | 1985-06-28 | 1986-12-30 | Exxon Chemical Patents Inc. | Upgrading of composites |
US4751034A (en) * | 1986-03-14 | 1988-06-14 | Delong Edward A | Method of molding using dissociated lignocellulosic material and the product so produced |
US5262232A (en) * | 1992-01-22 | 1993-11-16 | Minnesota Mining And Manufacturing Company | Vibration damping constructions using acrylate-containing damping materials |
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WO1994012347A1 (en) * | 1992-11-24 | 1994-06-09 | Casco Nobel Ab | Film composite |
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DE19533394A1 (en) * | 1995-09-09 | 1997-03-13 | Tubus Bauer Gmbh | Light wt. building plate which can be painted |
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Ref. 71-766745/49 zu DE 2021672 A * |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001038073A1 (en) * | 1999-11-24 | 2001-05-31 | Kenneth Assink | A furniture panel and method of making |
DE10037317A1 (en) * | 2000-07-29 | 2002-02-14 | Airbus Gmbh | Technical honeycomb has coating system on end sides, adhesive system, tear-off tissue, openings, and walls. |
DE10136633A1 (en) * | 2001-02-21 | 2002-09-19 | Sika Ag, Vorm. Kaspar Winkler & Co | Prefabricated building element |
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