DE102024111008B3 - Valve arrangement - Google Patents

Abstract

The invention relates to a valve arrangement (1; 81; 91) for supplying compressed air to compressed air consumers (30, 31), comprising a plurality of functional modules arranged in a row along a row direction (2) from the group: valve disc group (8), safety valve group (7), wherein the valve disc group (8) comprises one or more valve discs (101, 102), each having at least one electrically controllable valve (103, 104) connected to an electrical supply line (17) and to a fluid supply line (18), wherein the safety valve group (7) is arranged between a fluid connection (36) and the fluid supply line (18) of the valve disc group (8) and has a first safety valve (51) and a second safety valve (52), each of which is designed to influence a fluid flow between the fluid connection (36) and the fluid supply line (18), wherein the safety control (7) is designed for a safety-related blocking of electrical control signals for the safety valves (51, 52) is designed and wherein a valve control (5) is designed for electrical control of the valve disc group (8) and the safety valve group (7).

Description

The invention relates to a valve arrangement for supplying compressed air to compressed air consumers, comprising a plurality of functional modules arranged in a row along a row direction.

The object of the invention is to provide a valve arrangement with which different safety-related functions can be realized.

This object is achieved in that the valve arrangement of the type mentioned at the outset has a plurality of functional modules from the group: valve disc group, safety valve group, arranged in a row along a row direction, wherein the valve disc group comprises one or more valve discs and wherein each valve disc has at least one electrically controllable valve which is connected to an electrical supply line which passes through the valve disc group and to a fluid supply line which passes through the valve disc group, wherein the safety valve group is arranged between a fluid connection and the fluid supply line of the valve disc group and has a first safety valve and a second safety valve, which are each designed to influence a fluid flow between the fluid connection and the fluid supply line, wherein a safety control arranged electrically between a valve control and the safety valve group is designed for a safety-oriented blocking of electrical control signals for the first safety valve and the second safety valve and wherein the valve control is designed for an electrical control of the valve disc group and the safety valve group.

Such a valve arrangement is used, for example, in the field of industrial automation technology and serves to supply one or more compressed air consumers with compressed air in a targeted manner and to vent them safely. The compressed air consumer can be, for example, a pneumatic cylinder, a rotary actuator, a braking device, or another component that converts pressure energy into movement. Depending on the design of the compressed air consumer and the area of application for the compressed air consumer, there may be a need to quickly and reliably bring the compressed air consumer into a rest state, preferably a de-energized state. This can be the case, for example, if a machine or system in which the valve arrangement and the compressed air consumer are used changes from a normal operating state to an unsafe state. Such a change in state can occur, for example, if a user intervenes in or enters a safety zone established around the machine or system during operation of the machine or system. The safety zone can be delimited, for example, by a safety fence and/or a light barrier arrangement.

The transfer of the compressed air consumer to the idle state, which is provided for such a case, is preferably achieved by interrupting the pressure supply to the compressed air consumer. Particularly preferably, it can be provided that the compressed air consumer is transferred to a de-energized state; for this purpose, the compressed air consumer is vented. To achieve the idle state, and in particular the de-energized state, the valve arrangement comprises a safety control and a safety valve group, with which the pressure supply can be shut off and, if necessary, additionally the venting of the compressed air consumer can be realized.

The safety controller is designed as an electrical or electronic controller and can, for example, be electrically connected to a door contact switch of a security fence or to a safety light barrier. It serves to control the safety valve group in the event of an unexpected activation of the door contact switch or the safety light barrier. The safety controller can also be electrically connected to other safety-related components, such as an emergency stop switch.

The safety valve group comprises an electrically controllable first safety valve and an electrically controllable second safety valve, which are connected in parallel for venting the fluid supply line. This means that the desired blocking of the compressed air supply and the venting of the fluid supply line and thus of the at least one compressed air consumer connected to the valve arrangement can be achieved using both the first safety valve and the second safety valve alone. Both the first safety valve and the second safety valve are electrically connected to the safety control. The safety control is electrically connected in series with the valve control, wherein the valve control is designed to provide electrical control signals for the safety valves and the task of the safety control is to block. The control signals from the valve control system enable the safety valves to be switched between a second functional position, in which there is no blockage of the compressed air supply and/or no venting of the compressed air consumer by the safety valve group, and a first functional position, in which there is a blockage of the compressed air supply and/or venting of the compressed air consumer by the safety valve group, provided that the safety control system does not block these control signals. The parallel connection of the first safety valve and the second safety valve for the venting case creates redundancy for the venting of the compressed air consumer, so that in the event of a first fault, in which, for example, the first safety valve malfunctions, the safety-related blocking of the compressed air supply for the compressed air consumer and/or the venting of the compressed air consumer is still guaranteed. For the second functional position of the safety valves, in which a compressed air supply for the fluid supply line and the at least one compressed air consumer connected to the valve arrangement is to be ensured, a fluidic series connection is preferably provided for the two safety valves of the safety valve group.

The safety valve group is designed as a functional module of the valve arrangement and is intended to be arranged in series with other functional modules of the valve arrangement to form a compact unit, which can also be referred to as a valve island.

The safety control can be provided as a separate component outside the connected functional modules and can be electrically connected between the valve control and the safety valve group via wiring, in particular via cable connections. It is preferably provided that the safety control is also designed as a functional module of the valve arrangement and, purely by way of example, is arranged directly adjacent to the safety valve group or at a distance from the safety valve group in the valve arrangement.

It is preferably provided that the functional modules of the valve arrangement are at least substantially cuboid-shaped and can be arranged in a row with adjacent side surfaces along a row direction.

Furthermore, the valve arrangement comprises a valve disc group as a functional module and a valve control, preferably designed as a further functional module. Alternatively, the valve control can be provided as a separate component outside the series-connected functional modules and electrically integrated upstream of the safety valve group and the valve disc group via wiring, preferably via cable connections, in particular via a bus connection.

The valve disc group comprises one or more, particularly similarly designed, valve discs, each having at least one electrically controllable valve. The electrically controllable valve can be used to influence a fluid flow through a fluid channel extending in the respective valve disc between an inlet port and an outlet port. For example, the electrically controllable valve is designed as a seat valve or slide valve and is equipped, purely by way of example, with a solenoid drive or a piezoelectric drive for moving a valve member arranged in the fluid channel.

Each of the electrically controllable valves of the valve discs is connected to an electrical supply line that extends through the valve disc group. The electrical supply line also extends through other functional modules of the valve arrangement, preferably through all functional modules of the valve arrangement, and ensures an electrical connection between the valve disc group and the valve control. For example, it is provided that each of the functional modules is provided on opposite outer surfaces with a plug connector that is designed for electrical coupling to an adjacent functional module, and that the plug connectors of the respective functional module are electrically connected to one another by a cable connection or a printed circuit (circuit board).

The valve control is designed as an electrical or electronic control for electrically controlling the valve discs and can, for example, be electrically connected to one or more sensors that are part of the machine or system to which the valve arrangement is assigned. Additionally or alternatively, the valve control can be connected to a higher-level control system. The task of the valve control is to coordinate the control of the valve discs to enable the compressed air consumers assigned to the machine or system to function as intended.

Furthermore, each of the electrically controllable valves of the valve disc group is connected to a fluid supply line, via which a supply of compressed air to the respective electrically controllable valve and/or a discharge of compressed air from the respective electrically controllable valve. For this purpose, it is provided in particular that each valve disc of the valve disc group comprises one or more fluid channels aligned along the row direction, which open out on opposite outer surfaces of the respective valve disc and are designed for fluid-tight coupling with an adjacently arranged valve disc. These fluid channels form the fluid supply line and preferably also extend through further functional modules of the valve arrangement. Within the respective valve disc, it is provided that there is a fluidically communicating connection between the fluid supply line and the inlet connection of the fluid channel that passes through the valve disc. The outlet connection of the valve disc typically forms the working connection to which the compressed air consumer can be connected directly or with the interposition of a rigid or flexible fluid line, in particular a fluid hose.

For example, it is provided that the fluid supply line or at least individual fluid channels of the fluid supply line also pass through the valve control and/or the safety control. In any case, it is provided that the fluid supply line extends to the safety valve group, thus ensuring a fluidically communicating connection between the valve disc group and the safety valve group. Depending on the design of the safety valve group and the design of the fluid supply line, the compressed air supply to the compressed air consumer(s) can be blocked and/or vented.

Advantageous further developments of the invention are the subject of the subclaims.

It is expedient if the fluid supply line comprises a working air duct and if the first safety valve and the second safety valve are designed for redundantly influencing a fluid flow in the working air duct, in particular for blocking a fluidically communicating connection between the fluid connection and the working air duct and for venting the working air duct. With this configuration of the fluid supply line and the safety valve group, the safety-related shutdown of the compressed air consumer is achieved in that the safety valve group both blocks the compressed air supply between the fluid connection and the working air duct and vents the working air duct. For this purpose, it is provided that the first safety valve and the second safety valve each have at least a 3/2-way functionality, in particular are designed at least as 3/2-way valves. For this purpose, the two safety valves are fluidically interconnected in the rest position such that a communicating connection exists between a compressed air supply associated with the fluid connection and the working air duct, while a connection between the working air duct and a vent outlet associated with the fluid connection is interrupted. Furthermore, the two safety valves are fluidically interconnected in the safety state such that the compressed air supply at the fluid connection is blocked and the compressed air consumer is vented via the fluid connection. Typically, the working pressure in the working air duct is in a range between 0 bar and 10 bar.

It is advantageous if a valve disc of the valve disc group is designed as a direct control valve disc with an electrically controllable main valve, wherein the main valve is fluidically connected to the working air channel and electrically connected to the valve control via the electrical supply line. With such an electrically controllable main valve, which can be designed as a seat valve or a slide valve and which is equipped with a solenoid drive or a piezoelectric drive or another electrical actuator for moving a valve member arranged in the fluid channel, there is a direct connection between an electrical control signal provided by the valve control and a reaction of the main valve in the direct control valve disc. Such a main valve is also referred to as a directly controlled valve. Depending on the design of the drive system provided in the main valve for moving the valve member, the main valve can be designed as a switching valve or as a proportional valve.

It is preferably provided that the fluid supply line comprises a control air channel and that the first safety valve and the second safety valve are designed for redundantly influencing a fluid flow in the control air channel, in particular for blocking a fluidically communicating connection between the fluid connection and the control air channel and for venting the control air channel. A control air channel is required if at least one of the valve discs is designed as a pilot valve disc, which has an electrically controllable pilot valve, which is electrically connected to the valve control via the electrical supply line and which is fluidically connected to the control air channel of the fluid supply line, wherein the pilot valve disc is a fluidically pilot-controlled main valve. valve which is fluidically connected to the pilot valve and to the working air duct. Such a pilot valve disc is of particular interest when a high working pressure and/or a high working air volume is to be switched with this valve disc and for this purpose a directly controlled main valve would require dimensions that would not be compatible with the size requirements and/or the cost requirements for a valve disc of the valve disc group. Preferably, but not necessarily, a lower air pressure is provided in the control air duct than is the case in the working air duct. The task of the pilot valve is, depending on an electrical control signal from the valve control, to provide the control pressure present in the control air duct to the fluidically piloted main valve in order to transfer it from a first functional position, in particular a closed position, to a second functional position, in particular an open position. The fluidically piloted main valve is designed to block a fluidically communicating connection between the working air duct and the working connection of the respective valve disc in one of its functional positions. Furthermore, the fluidically pilot-controlled main valve is designed to at least partially, preferably completely, release the fluidically communicating connection between the working air duct and the working connection during the switching between the closed position and the open position, at the latest when the open position is reached.

Typically, the fluidically pilot-operated main valve is moved into the closed position when the control air channel is vented, for example by a return spring, so that at least the blocking of a further working air supply for the compressed air consumer can be achieved by venting the control air channel alone with the aid of the safety valve group.

In a further embodiment of the invention, a blocking disc is arranged between the safety valve group and the valve disc group, which is designed to block the working air channel between the safety valve group and the valve disc group and which has a working air connection designed to feed working air into the working air channel of the valve disc group. Such a blocking disc enables an intermediate feed of working air into the valve arrangement. This intermediate feed makes it possible to supply one or more compressed air consumers connected to the valve disc group arranged downstream or downstream of the blocking disc with a working pressure that differs from a working pressure of a valve disc group arranged upstream or upstream of the blocking disc. When using such a blocking disc, the safety valve group influences the control air channel, while the safety valve group has no influence on the working air channel running downstream of the blocking disc.

Preferably, a blocking disc is arranged between the safety valve group and the valve disc group, which is designed to block the control air channel between the safety valve group and the valve disc group and which has a control air connection designed to feed control air into the control air channel of the valve disc group. Such a blocking disc enables an intermediate feed of control air into the valve arrangement. This intermediate feed makes it possible to supply at least one pilot valve disc, which is contained in the valve disc group arranged downstream of the blocking disc, with a control pressure that is independent of a control pressure for a valve disc group arranged upstream of the blocking disc. When using such a blocking disc, the safety valve group influences the working air channel, while the safety valve group has no influence on the control air channel running downstream of the blocking disc.

In a further embodiment of the invention, it is provided that the first safety valve and/or the second safety valve has a safety main valve that is electrically connected to the safety controller and fluidically connected to the fluid connection, and that the safety controller is designed for electrically controlling the safety main valve. With such an electrically controllable safety main valve, which can be designed as a seat valve or a slide valve and is equipped with a solenoid drive or a piezoelectric drive or another electrical actuator for moving a valve member arranged in the fluid channel, there is a direct connection between an electrical control signal provided by the safety controller and a reaction of the safety main valve of the safety valve group. Such a safety main valve is also referred to as a directly controlled safety valve. Depending on the design of the drive system provided in the safety main valve for moving the valve member, the safety main valve can be designed as a switching valve or as a proportional valve. It is preferably provided that, in the absence of an electrical control signal from the safety controller, the safety main valve is controlled by a associated pre-tensioning device, for example a coil spring, remains in the closed position or is transferred to the closed position when the electrical control signal is switched off.

In the closed position, which can also be referred to as the safety position, the main safety valve is preferably designed to block a fluidically communicating connection between the working pressure supply at the fluid connection and the working air duct and/or between the control air supply at the fluid connection and the control air duct and, additionally or alternatively, to vent the working air duct and/or the control air duct.

Particularly preferably, it can be provided that the first safety valve and the second safety valve are designed differently from a technical perspective, for example with regard to the respective drive system and/or the valve member and/or the fluid guide in the safety valve housing, in order to achieve diverse redundancy. The use of safety valves designed in this way is particularly intended when the safety valves are intended exclusively to influence the control air channel and/or the working air channel of a downstream valve disc group.

In an alternative embodiment of the safety valve group, it is provided that the first safety valve and/or the second safety valve has a safety pilot valve electrically connected to the safety controller and fluidically connected to the fluid connection and a safety main valve fluidically connected to the safety pilot valve and fluidically connected to the fluid connection, wherein the safety controller is designed for electrical control of the safety pilot valve and wherein the safety pilot valve is designed for fluidic control of the safety main valve.

Such a design of the two safety valves is particularly interesting when the safety valves are intended to switch the working pressure for the downstream valve disc group and a directly controlled safety main valve would require dimensions that would not be compatible with the size and/or cost requirements for the safety valve group. The task of the safety pilot valve is to provide the control pressure present in the control air channel to the fluidically piloted main valve as a function of an electrical control signal from the safety control system in order to transfer the latter from a first functional position, in particular a closed position, to a second functional position, in particular an open position. The fluidically piloted safety main valve is preferably designed, in the closed position, which can also be referred to as the safety position, to block a fluidically communicating connection between the working pressure supply at the fluid connection and the working air channel and/or between the control air supply at the fluid connection and the control air channel and, additionally or alternatively, to vent the working air channel and/or the control air channel.

Particularly preferably, it can be provided that the first safety valve and the second safety valve are designed differently from a technical point of view, for example with regard to the respective drive system and/or the valve member and/or the fluid guide in the safety valve housing, in order to thereby achieve diverse redundancy.

In an advantageous development of the invention, it is provided that the first safety valve and/or the second safety valve is equipped with a position sensor that is designed to detect a valve position and that is electrically connected to the safety controller. The position sensor can be used to detect a position of the valve member of the respective safety valve in order to provide the safety controller with a means of monitoring the switching behavior of the respective safety valve during safety-related actuation. For example, the position sensor is designed to detect an arrangement of the valve member in the closed position and to provide a predetermined first sensor signal for this case. If the valve member is not in the closed position, the position sensor provides a predetermined second sensor signal that differs from the first sensor signal. Based on these sensor signals, the safety controller is enabled to check the positioning of the valve member in the blocked position. Alternatively, it can be provided that the position sensor is designed to monitor the position of the valve member at least along part of a movement path for the valve member. In this case, the safety control system can, in particular, carry out an analysis of a functional state for the respective safety valve based on the movement behavior of the valve element. Preferably, the safety control system is designed such that, in the event of a deviation between an expected sensor signal of the position sensor and an actual sensor signal of the position sensor, it takes measures with which the compressed air consumer or consumers connected to the valve arrangement voltage, are shut down or de-energized. Furthermore, the safety control system can take further measures that, for example, only allow the machine or system equipped with the valve arrangement to be restarted after release by authorized operating personnel.

• 1 eine streng schematische Darstellung einer ersten Ausführungsform einer Ventilanordnung, die eine Aneinanderreihung einer Einspeiseplatte, einer Ventilsteuerung, einer Sicherheitssteuerung, einer Sicherheitsventilgruppe und einer Ventilscheibengruppe umfasst,
• 2 eine streng schematische Darstellung einer zweiten Ausführungsform einer Ventilanordnung, bei der eine Zwischeneinspeisung zwischen der Sicherheitsventilgruppe und der Ventilscheibengruppe vorgesehen ist,
• 3 eine streng schematische Darstellung einer dritten Ausführungsform einer Ventilanordnung, bei der die Sicherheitsventilgruppe unmittelbar der Einspeiseplatte zugeordnet ist
• 4 ein streng schematisches Fluidschaltbild einer ersten Ausführungsform für eine Verschaltung einer Ventilsteuerung, einer Sicherheitssteuerung, einer Sicherheitsventilgruppe und einer Ventilscheibengruppe sowie zugeordneten Druckluftverbrauchern, wobei eine Abschaltung von Arbeitsluft und Steuerluft durch die Sicherheitsventilgruppe vorgesehen sind,
• 5 ein streng schematisches Fluidschaltbild einer zweiten Ausführungsform für eine Verschaltung einer Ventilsteuerung, einer Sicherheitssteuerung, einer Sicherheitsventilgruppe und einer Ventilscheibengruppe sowie zugeordneten Druckluftverbrauchern, wobei eine Abschaltung von Arbeitsluft durch die Sicherheitsventilgruppe und eine Zwischeneinspeisung von Steuerluft vorgesehen sind,
• 6 ein streng schematisches Fluidschaltbild einer ersten Ausführungsform für eine Verschaltung einer Ventilsteuerung, einer Sicherheitssteuerung, einer Sicherheitsventilgruppe und eine Ventilscheibengruppe sowie zugeordneten Druckluftverbrauchern, wobei eine Abschaltung von Steuerluft durch die Sicherheitsventilgruppe und eine Zwischeneinspeisung von Arbeitsluft vorgesehen sind.

Advantageous embodiments of the invention are illustrated in the drawing.

• 1 a strictly schematic representation of a first embodiment of a valve arrangement comprising a series of a feed plate, a valve control, a safety control, a safety valve group and a valve disc group,
• 2 a strictly schematic representation of a second embodiment of a valve arrangement in which an intermediate feed is provided between the safety valve group and the valve disc group,
• 3 a strictly schematic representation of a third embodiment of a valve arrangement in which the safety valve group is directly assigned to the feed plate
• 4 a strictly schematic fluid circuit diagram of a first embodiment for interconnecting a valve control, a safety control, a safety valve group and a valve disc group as well as associated compressed air consumers, wherein a shutdown of working air and control air is provided by the safety valve group,
• 5 a strictly schematic fluid circuit diagram of a second embodiment for interconnecting a valve control, a safety control, a safety valve group and a valve disc group as well as associated compressed air consumers, wherein a shutdown of working air by the safety valve group and an intermediate supply of control air are provided,
• 6 a strictly schematic fluid circuit diagram of a first embodiment for interconnecting a valve control, a safety control, a safety valve group and a valve disc group as well as associated compressed air consumers, wherein a shutdown of control air by the safety valve group and an intermediate feed of working air are provided.

One in the 1 The valve arrangement 1 shown is designed to supply compressed air to compressed air consumers not shown, such as pneumatic cylinders, rotary actuators, braking devices, and is intended for use in an industrial environment, for example on a machine or in a system not shown. The fluidic circuitry of the valve arrangement 1 is shown in the 4 which is described in more detail below.

The 1 The valve arrangement 1 shown comprises several functional modules 3, simplified in the drawing as similarly shaped cuboids and arranged one after the other along a row direction 2. In the valve arrangement 1 according to the 1 The functional modules 3 comprise a feed plate 4, a valve control 5, a safety control 6, a safety valve group 7 and a valve disc group 8. If necessary, it is provided that the functional modules 3, which are in the 1 to 3 are each shown as separate components, are also at least partially designed in common housings or as modules that can be combined with one another.

The feed plate 4 is equipped purely by way of example with a working air connection 10 and a vent connection 12. The working air connection 10 can, for example, be connected to a compressed air source (not shown), which, with regard to a maximum pressure to be provided and with regard to a maximum volume flow to be provided, is designed to supply several compressed air consumers that can be connected to the valve arrangement 1. Purely by way of example, it is provided that the control air for the safety valve group 7 and the valve disc group 8 is branched directly from the working air.

The vent connection 12 allows the discharge of compressed air from the valve arrangement and can, for example, be provided with a silencer (not shown).

Starting from the feed plate 4, a working air duct 18, a control air duct 19 and a venting duct 20 extend along the alignment direction 2 through all functional modules 3 arranged downstream of the feed plate 4, which form a fluid supply line 17. It is provided that the working air duct 18, the control air duct 19 and the venting duct 20, with the exception of the feed plate 4, of each of the functional modules 3 are each arranged between opposite side surfaces 21, 22 of the respective functional module 3 (in the illustration of the 1 on the last valve disc of the valve disc group 8) and open out at these side surfaces 21, 22. The arrangement of the working air duct 18, the control air duct 19 and the vent duct 20 can be seen on the right side surface 22 of the valve disc group 8. In practical use of the valve arrangement 1, the working air channel 18, the control air channel 19 and the vent channel 20 are closed in a fluid-tight manner by a cover plate (not shown) which is arranged downstream of the valve disc group 8.

Adjacent to the feed plate 4, in the valve arrangement 1 according to the 1 purely by way of example, a valve control 5 is arranged in series, which has a microprocessor on a printed circuit (not shown in detail) as well as electrical and electronic peripheral components necessary for the operation of the microprocessor. The microprocessor is used to receive and process electrical control signals that are provided at a control input 13 of the valve control 6 by a higher-level controller (not shown), for example a programmable logic controller, and to output electrical control signals to the valve disk group 8. The valve control 5 can, for example, be designed to execute a computer program stored in the microprocessor, with which the actions of the compressed air consumers that are necessary for the function of the machine or device and that can be connected to the valve arrangement 1 are influenced. By way of example, it is provided that the valve control 5, in addition to the control input 13, has an electrical supply input 14, with which electrical energy can be fed into the valve arrangement 1 for operating the functional modules 3 arranged downstream of the valve control 5. Starting from the valve control 5, an electrical supply line 17 extends through the functional modules 3 arranged downstream of the valve control 5. The electrical supply line 17 comprises electrical supply lines (not shown in detail) which are connected to the supply input 14, as well as signal lines for signal transmission between the valve control 5 and the valve disk group 8. For this signal transmission, an arrangement of a plurality of electrical lines (multipole) and/or an internal bus system which can be routed via a few electrical lines can be provided.

Each of the functional modules 3 is penetrated between the opposing side surfaces 21, 22 by the electrical supply line 17, which terminates at the respective side surfaces 21, 22. The arrangement of the electrical supply line 17 can be seen on the right-hand side surface 22 of the valve disc group 8, which is provided with a contact plug. In practical use, this contact plug is protected by the cover plate (not shown).

Adjacent to the valve control 5, purely as an example, a safety control 6 is arranged in series. This safety control 6 has a microprocessor on a printed circuit board (not shown in detail) as well as electrical and electronic peripheral components necessary for the operation of the microprocessor. The microprocessor is used to receive and process electrical sensor signals that can be provided at sensor inputs 25, 26, 27, for example, by a safety sensor 99 or by position sensors 78, 79, as shown in the 4 to 6 are shown in more detail. By way of example, it is provided that the position sensors 78, as part of the safety valve group 7, are connected via sensor lines 55, 56 from sensor outputs 28, 29 of the position sensors 78, 79 to the sensor inputs 26, 27 of the safety controller 6.

The safety controller 6 is designed such that sensor signals provided at the sensor inputs 25, 26, 27 can be processed in a safety-related manner. For this purpose, for example, the sensor signals can be processed in different computer program modules, which are preferably programmed in different ways. Alternatively, it can be provided that the sensor signals are processed in several, in particular differently constructed and programmed, microprocessors. The processing results resulting from the processing of the sensor signals are compared with one another. For example, it can be provided that a safety function is triggered by the safety controller 6 if the processing results do not lie within a predetermined tolerance interval. Furthermore, a safety function can be triggered by the safety controller if the processing results lie within the predetermined tolerance interval, but a predetermined threshold value is exceeded or undershot, for example. Communication between the safety controller 6 and safety valves 51, 52 of the downstream safety valve group 7 preferably takes place via separate electrical lines in the electrical supply line 17. Alternatively, communication between the safety controller 6 and the safety valve group 7 can also be carried out via safety-related data packets of an internal bus communication of the valve arrangement 1.

The safety valves 51, 52 included in the safety valve group 7 are described below in connection with the 4 to 6 explained in more detail. The same applies to valve disc group 8.

The second embodiment of a valve arrangement 81 as shown in the 2 shown, differs from the first embodiment of the valve arrangement 1 according to the 1 merely by a blocking disc 82 arranged between the safety valve group 7 and the valve disc group 8. The blocking disc 82 is designed to block the control air channel 20 within the fluid supply line 18 between the safety valve group 7 and the valve disc group 8. In order to enable the provision of control air to the valve disc group 8 arranged downstream of the blocking disc 82, the blocking disc 82 has a control air connection 83 which is fluidically connected to the fluid supply line 18 within the valve disc group 8. The fluidic connection of the valve arrangement 81 is shown in the 5 which is described in more detail below.

The third embodiment of a valve arrangement 91 as shown in the 3 shown, differs from the first embodiment of the valve arrangement 1 according to the 1 by a blocking disc 92 arranged between the safety valve group 7 and the valve disc group 8. The blocking disc 92 is designed to block the working air channel 20 within the fluid supply line 18 between the safety valve group 7 and the valve disc group 8. In order to enable the provision of working air to the valve disc group 8 arranged downstream of the blocking disc 92, the blocking disc 92 has a working air connection 93 which is fluidically connected to the fluid supply line 18 within the valve disc group 8. Furthermore, in the third embodiment of the valve arrangement 91, it is provided that the safety valve group 157 is arranged as a separate module on the feed plate 154, so that the safety valve group 157 together with the feed plate 154 forms a functional module 3, whereby a space-saving arrangement can be achieved. Alternatively, in an embodiment not shown, it can be provided that the safety control unit forms a functional module with the feed plate.

The fluidic connection of the valve arrangement 91 is shown in the 6 which is described in more detail below.

The 4 The schematic fluid circuit diagram of the first embodiment of the valve arrangement 1 shown shows the fluidic and electrical interconnection of the valve control 5, the safety control 6, the safety valve group 7 and the valve disc group 8. Furthermore, two compressed air consumers 30, 31 designed purely as examples as pneumatic cylinders are each connected to a valve disc 9 of the valve disc group 8.

As the representation of the 4 As can be seen, the valve control 5 is electrically connected purely by way of example to a higher-level control 32, which can be, for example, a machine control of a production machine (not shown), in which the valve arrangement 1 is integrated. The higher-level control 32 provides electrical signals as well as electrical energy to the valve control 5. By way of example, it is provided that the electrical signals of the higher-level control 32 are connected to the 1 shown control input 13, while the electrical energy is supplied to the control input 13 shown in the 1 shown supply input 14 of the valve control 5.

The valve control 5 is designed to process the electrical signals from the higher-level control 32 and to provide electrical control signals to the valve discs 101, 102 of the valve disc group 8, which are designed purely as pilot valve discs. For this purpose, the valve discs 101, 102 are electrically connected to the valve control 5 via control lines 33, 34.

Furthermore, it is provided that the supply input 14 of the valve control 5 according to the 1 Electrical energy supplied via a 4 shown supply line 35 is also provided to the safety controller 6. The supply line 35 includes a communication line (not shown), via which data can be exchanged between the safety controller 6 and the valve controller 5. In particular, the safety controller 6 can be supplied with information via the supply line 35 about which switching state the valve disks 101, 102 should assume based on control signals from the valve controller 5, in order to then enable a corresponding release of control signals to the safety valves 51, 52.

The safety controller 6 is electrically connected to the first safety valve 51 via a first safety control line 53. Furthermore, the safety controller 6 is connected to the second safety valve 52 via a second safety control line 54. Furthermore, a first sensor line 55 extends between the safety sensor 99, which is designed purely as an example as a door contact sensor of a safety fence 100, shown only schematically, arranged around the two compressed air consumers 30, 31, and the safety controller 6. A second sensor line 56 extends between a position sensor 78, which is assigned to the first safety valve 51. A third sensor line 57 extends between a position sensor sensor 79, which is assigned to the second safety valve 52.

For example, the two safety valves 51, 52 are each designed as electropneumatically pilot-controlled 5/2-way valves, which are each held in a first functional position by a spring device 58, 59, as shown in the 4 is shown. When an electrical control signal is provided by the safety control 6 via the safety control line 53 or 54, the respective safety valve 51, 52 can be moved from the first functional position according to the 4 into a second functional position (not shown). The electrical control signal activates a pilot valve 60 or 61, which is only schematically illustrated and, for example, is designed as a solenoid valve. This provides control air to an associated main valve 62, 63, whereby the respective main valve 62, 63 can be transferred from the first functional position to the second functional position.

When the electrical control signal is switched off by the safety control 6, the supply of control air through the pilot valves 60, 61 to the associated main valves 62, 63 is interrupted. Preferably, the pilot valves 60, 61 are designed such that, in addition to interrupting the supply of control air, they also cause a pressure reduction in the respective control air section (not shown in detail) of the associated main valve 62, 63, so that the associated main valve 62, 63 is moved by the action of the spring device 58 or 59 from the second functional position (not shown) into the first functional position according to the 4 is transferred. When the first functional position is reached, the respective position sensor 78, 79 provides a sensor signal to the safety controller 6 via the sensor line 55 or 56, so that the safety controller 6 receives information about whether and when the respective main valve 62 or 63 has returned to the first functional position.

Since the first functional position is the safe functional position for the safety valve group 7, the safety controller 6 is designed to output an error message if, after the electrical control signals for the two pilot valves 60, 61 have been switched off, the two position sensors 78, 79 do not indicate the return of the respective main valves 62, 63 to the first functional position within a predetermined period of time. This error message can, for example, result in the two safety valves 51, 52 being prevented from being activated again. In addition, this error message can be displayed visually or acoustically by the safety controller 6 or forwarded to the higher-level controller 32 via communication with the valve controller 5 in order to implement suitable measures there to initiate rectification of the error.

As the representation of the 4 can be removed, the two safety valves 51 and 52 are connected to a compressed air source 37 via a supply line 36. By way of example, it is provided that the compressed air source 37 provides the complete pressure supply for the valve arrangement 1 and the compressed air consumers 30, 31 connected to it and no separate control air supply is provided.

Within the safety valve group 7, the supply line 36 branches off to the two pilot valves 60 and 61 to provide the required control air there, as well as to a first inlet port 66 of the first safety valve 51. A second inlet port 67 of the first safety valve 51 is connected to a second inlet port 72 of the second safety valve 52 via a vent line 38, which is provided with a first air outlet 39 and a second air outlet 40. Furthermore, a first outlet port 68 and a third outlet port 70 of the first safety valve 51 are each assigned an undesignated blocking channel. A second outlet port 69 of the first safety valve 51 is connected to a first inlet port 71 of the second safety valve 52 via a connecting line 41. A first outlet port 73 and a third output port 75 are each assigned undesignated blocking channels. A second output port 74 of the second safety valve 52 is connected to a supply line 42 which extends to a first switching valve 103 of the first valve disc 101 and to a second switching valve 104 of the second valve disc 102.

The supply line 42 branches off in both the first valve disc 101 and the second valve disc 102 as a control air supply to a pilot valve 105, 106 and as a working air supply to a main valve 107, 108. The supply line 42 is connected to a second inlet connection 112, 117 of the first switching valve 103 and the second switching valve 104, respectively.

In both switching valves 103, 104, the first input port 111, 116 and the third input port 113, 118 are each connected to undesignated vent outlets. The first output port 114 of the first switching valve 103 is connected to a first working port 43. of the first compressed air consumer 30. The second output port 115 of the first sonic valve 103 is connected to a second working port 44 of the first compressed air consumer 30. The first output port 119 of the second switching valve 104 is connected to a first working port 45 of the second compressed air consumer 31. The second output port 120 of the second switching valve 104 is connected to a second working port 46 of the second compressed air consumer 31.

A functioning of the valve arrangement 1 according to the illustration of the 4 can be described as follows: in order to enable a compressed air supply for the first compressed air consumer 30 and/or for the second compressed air consumer 31, it is provided, for example, that the higher-level controller 32 provides control signals directed thereto to the valve controller 5. The valve controller 5 provides an electrical control signal to the safety controller 6 via the supply line 35.

The safety controller 6 then checks whether any conditions exist that prevent the two safety valves 51, 52 from moving from the first functional position to the second functional position. For example, such a condition would be present if the safety sensor 99 on the safety fence 100 sends a signal to the safety controller 6 indicating that the safety door in the safety fence 100 is open, as shown purely by way of example in the illustration of the 4 is shown. A further prerequisite would be met if at least one of the two position sensors 78, 79 of the safety valves 51, 52 provides a signal to the safety control system indicating that at least one of the safety valves 51, 52 has not returned to the first functional position.

If none of the above-mentioned conditions are met, the safety control 6 can electrically control the pilot valves 60, 61 of the safety valves 51, 52, so that both safety valves 51, 52 can be moved from the first functional position according to the 4 into a second functional position, not shown. In this second functional position, compressed air is supplied from the compressed air source 37 via the supply line 42 to the first switching valve 103 of the first valve disc 101 and to the second switching valve 104 of the second valve disc 102 via the first inlet connection 66 and the second outlet connection 69 of the first safety valve 51 as well as via the first inlet connection 71 and the second outlet connection 74. These two switching valves 103 and 104 can then be switched by the valve control 5 depending on the requirements of the respective compressed air consumer 30, 31.

Should a safety-related sensor signal be provided to the safety controller 6 during this regular operation of the valve arrangement 1, which is the case with the embodiment of the 4 can be carried out exclusively by the safety sensor 99, but in a practical application can also be the case by further sensors or emergency stop switches, the safety controller 6 carries out an emergency shutdown for the valve arrangement 1 and the compressed air consumers 30, 31 connected to it. For this purpose, the control signals provided by the safety controller 6 for the two pilot valves 60, 61 of the safety valves 51, 52 are changed, in particular switched off, in such a way that no further supply of control air is present to the respective main valves 62, 63. The purpose of this is to switch the safety valves 51, 52 from the second functional position to the first functional position.

In the event that both safety valves 51, 52 actually have the first functional position according to the 4 , the supply line 42 is vented, whereby both the working air and the control air for the two switching valves 103, 104 of the valve discs 101 and 102 are vented.

If the first safety valve 51 should remain in the second functional position (not shown) due to a malfunction, which is to be regarded as the first fault case, the second safety valve 52 will nevertheless switch from the second functional position (not shown) to the first functional position in accordance with 4 ensures the venting of the two valve discs 101 and 102. The compressed air flows from the supply line 42 via the second output connection 74 of the second safety valve 52 to the two air outlets 39 and 40. Furthermore, the second safety valve 52 also blocks the fluidic communication between the compressed air source 37 and the two valve discs 101 and 102.

If the second safety valve 52 should remain in the second functional position (not shown) due to a malfunction, which is also to be regarded as the first fault case, the first safety valve 51 is nevertheless switched from the second functional position (not shown) to the first functional position in accordance with 4 ensures the venting of the two valve discs 101 and 102. The compressed air flows via the second output port 74 of the second safety valve 102 to the first input port 71 of the second safety valve valve and from there via the connecting lines 41 to the second output connection 69 of the first safety valve 51, from there to flow to the second input connection 67 of the first safety valve 51 and then to flow out into the environment at the two air outlets 39 and 40.

In the 5 the fluidic connection of the second valve arrangement 81 is according to the 2 shown which differs from the fluidic connection of the first valve arrangement 1 according to the 1 differs in that the 2 The locking disc 82 shown is intended exclusively for supplying the two valve discs 101 and 102 with working air. The supply of control air to the two valve discs 101 and 102 takes place via the control air connection 83, which is therefore not affected by the shut-off function of the two safety valves 51 and 52. Otherwise, the operation of the second valve arrangement 81 is identical to the operation of the first valve arrangement 1 described above.

In the 6 the fluidic connection of the third valve arrangement 91 is according to the 3 shown which differs from the fluidic connection of the first valve arrangement 1 according to the 1 differs in that the 3 The locking disc 92 shown is intended exclusively for supplying the two valve discs 101 and 102 with control air. The supply of working air to the two valve discs 101 and 102 takes place via the working air connection 93, which is therefore not affected by the shut-off function of the two safety valves 51 and 52. Otherwise, the functioning of the third valve arrangement 91 is identical to the functioning of the first valve arrangement 1 described above.

Claims (10)

Valve arrangement (1; 81; 91) for providing compressed air to compressed air consumers (30, 31), with a plurality of functional modules arranged in a row along a row direction (2) from the group: valve disc group (8), safety valve group (7), wherein the valve disc group (8) comprises one or more valve discs (101, 102) and wherein each valve disc (101, 102) has at least one electrically controllable valve (103, 104) which is connected to an electrical supply line (17) which passes through the valve disc group (8) and to a fluid supply line (18) which passes through the valve disc group (8), wherein the safety valve group (7) is arranged between a fluid connection (36) and the fluid supply line (18) of the valve disc group (8) and has a first safety valve (51) and a second safety valve (52), which are each designed to influence a fluid flow between the fluid connection (36) and the fluid supply line (18), wherein a safety control (6) arranged electrically between a valve control (5) and the safety valve group (7) is designed for a safety-oriented blocking of electrical control signals for the first safety valve (51) and the second safety valve (52), and wherein the valve control (5) is designed for an electrical control of the valve disc group (8) and the safety valve group (7). Valve arrangement (1; 81; 91) according to Claim 1 , characterized in that the fluid supply line (18) comprises a working air duct (19) and that the first safety valve (51) and the second safety valve (52) are designed for redundantly influencing a fluid flow in the working air duct ()19, in particular for blocking a fluidically communicating connection between the fluid connection (36) and the working air duct (19) and for venting the working air duct (19). Valve arrangement (1; 81; 91) according to Claim 2 , characterized in that a valve disc (101, 102) of the valve disc group (8) is designed as a direct control valve disc with an electrically controllable main valve, wherein the main valve is fluidically connected to the working air duct (19) and is electrically connected to the valve control (5) via the electrical supply line (17). Valve arrangement (1; 81; 91) according to Claim 2 or 3 , characterized in that the fluid supply line (18) comprises a control air channel (20) and that the first safety valve (51) and the second safety valve (52) are designed for redundantly influencing a fluid flow in the control air channel (20), in particular for blocking a fluidically communicating connection between the fluid connection (36) and the control air channel (20) and for venting the control air channel (20). Valve arrangement (1; 81; 91) according to Claim 4 , characterized in that a valve disc (101, 102) of the valve disc group (8) is designed as a pilot valve disc which has an electrically controllable pilot valve (105, 106) which is electrically connected to the valve control (5) via the electrical supply line (17) and which is fluidically connected to the control air channel (20) of the fluid supply line (18), and in that the pilot valve disc (101, 102) has a fluidically pilot-controlled main valve (107, 108) which is fluidically connected to the pilot valve (105, 106) and to the working air channel (19). Valve arrangement (1; 81; 91) according to one of the Claims 2 until 5 , characterized in that a blocking disc is arranged between the safety valve group and the valve disc group, which blocking disc is designed to block the working air channel between the safety valve group and the valve disc group and which has a working air connection which is designed to feed working air into the working air channel of the valve disc group. Valve arrangement (1; 81; 91) according to one of the Claims 4 or 5 , characterized in that a blocking disc (82) is arranged between the safety valve group (7) and the valve disc group (8), which blocking disc is designed to block the control air channel (20) between the safety valve group (7) and the valve disc group (8) and which has a control air connection (83) which is designed to feed control air into the control air channel (20) of the valve disc group (8). Valve arrangement (1; 81; 91) according to one of the Claims 1 until 7 , characterized in that the first safety valve (51) and/or the second safety valve (52) has a main safety valve electrically connected to the safety control (7) and fluidically connected to the fluid connection (36), and that the safety control is designed for electrical control of the main safety valve. Valve arrangement (1; 81; 91) according to one of the Claims 1 until 7 , characterized in that the first safety valve (51) and/or the second safety valve (52) has a safety pilot valve (60, 61) which is electrically connected to the safety controller (7) and fluidically connected to the fluid connection (36) and a safety main valve (62, 63) which is fluidically connected to the safety pilot valve (60, 61) and fluidically connected to the fluid connection (36), wherein the safety controller (7) is designed for electrical control of the safety pilot valve (60, 61) and wherein the safety pilot valve (60, 61) is designed for fluidic control of the safety main valve (62, 63). Valve arrangement (1; 81; 91) according to one of the preceding claims, characterized in that the first safety valve (51) and/or the second safety valve (52) is equipped with a position sensor (78, 79) which is designed to detect a valve position and which is electrically connected to the safety control (7).

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