CN2847215Y - Online monitor for magnetic force pump permanent magnet coupling - Google Patents
Online monitor for magnetic force pump permanent magnet coupling Download PDFInfo
- Publication number
- CN2847215Y CN2847215Y CN 200520071763 CN200520071763U CN2847215Y CN 2847215 Y CN2847215 Y CN 2847215Y CN 200520071763 CN200520071763 CN 200520071763 CN 200520071763 U CN200520071763 U CN 200520071763U CN 2847215 Y CN2847215 Y CN 2847215Y
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- Prior art keywords
- permanent magnet
- magnet coupling
- magnetic
- gap
- wires
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- Expired - Fee Related
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- 230000008878 coupling Effects 0.000 title claims abstract 13
- 238000010168 coupling process Methods 0.000 title claims abstract 13
- 238000005859 coupling reaction Methods 0.000 title claims abstract 13
- 238000001514 detection method Methods 0.000 claims abstract description 25
- 238000012806 monitoring device Methods 0.000 claims abstract 8
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 239000004020 conductor Substances 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 238000002955 isolation Methods 0.000 claims description 4
- 238000010248 power generation Methods 0.000 claims 2
- 238000013461 design Methods 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 238000012544 monitoring process Methods 0.000 abstract description 2
- 125000006850 spacer group Chemical group 0.000 description 29
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 239000003292 glue Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 5
- 238000001914 filtration Methods 0.000 description 4
- 230000005684 electric field Effects 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
Images
Abstract
本实用新型提供一种磁力泵永磁联轴器间隙在线监测装置，可实现对磁力泵滑动轴承磨损状态进行在线监测，其通过在隔离套外圈表面沿径向设置不少于二组的检测导线。每组检测导线又由偶数根检测导线组成，所有检测导线串联连接，通过切割永磁联轴器间隙磁场产生动生电动势信号，永磁联轴器间隙相等时，各组检测导线动生电动势之总和为零。由检测导线获取检测信号，引出进行放大和滤波，然后送到显示器动态显示磁力泵永磁联轴器间隙状态，同时进行比较、判断，在达到限位值时发出报警信号。本实用新型能准确地反映磁力泵永磁联轴器内外转子之间径向间隙，性能可靠，安装调试方便，结构设计合理，提高了磁力泵的运行安全、可靠性。
The utility model provides an on-line monitoring device for the clearance of a magnetic pump permanent magnet coupling, which can realize on-line monitoring of the wear state of the magnetic pump sliding bearing. wire. Each group of detection wires is composed of an even number of detection wires, all the detection wires are connected in series, and the motional electromotive force signal is generated by cutting the gap magnetic field of the permanent magnet coupling. The sum is zero. The detection signal is obtained by the detection wire, led out to be amplified and filtered, and then sent to the display to dynamically display the gap status of the permanent magnet coupling of the magnetic pump, and to compare and judge at the same time, and send an alarm signal when the limit value is reached. The utility model can accurately reflect the radial gap between the inner and outer rotors of the permanent magnet coupling of the magnetic pump, has reliable performance, is convenient for installation and debugging, and has reasonable structural design, thereby improving the operation safety and reliability of the magnetic pump.
Description
Affiliated technical field
The utility model belongs to the displacement measurement field.Refer in particular to a kind of to the gap of magnetic force pump permanent magnet coupler on-Line Monitor Device.
Background technology
Magnetic drive pump is a kind of nothing sealing no-leakage pump.It is made up of the pump housing, permanent magnet clutch, drive motor three parts.Motor directly drives the outer rotor of permanent magnet clutch, and the magnetic field of outer rotor upper magnet is passed spacer sleeve and acted on driving pump work on the internal rotor magnet.Spacer sleeve separates pump and power section, has realized leak free power transmission.Because magnetic drive pump adopts enclosed construction, pump slides within bearing relies on the medium of being carried to realize the lubricated and cooling of self, and the medium lubricity that magnetic drive pump is carried is often relatively poor, sliding bearing is often because of the insufficient lubrication serious wear, wearing and tearing back bearing shell increases with the radial play of axle, rotor part rotates loosening, rotor center off-axis geometric center, when sliding bearing abrasion is serious, magnet rotor and seal isolation cover rubs in will causing, if do not find in time that interior magnet rotor can be worn out with sealing shroud, not only cause dielectric leakage, but and fire hazard.
Inside and outside magnet rotor eccentric detection method of Chinese patent 98110180.1,98220956.8 magnetic drive pumps and device, employing is at the radially uniform magnetic test coil in surface, spacer sleeve outer ring, obtain detection signal by magnetic test coil, draw and handle, compare, judge, when reaching spacing value, send alerting signal.Described method of this patent and device have the following disadvantages.1. many signal processing channels of the described magnetic test coil needs of this patent, thereby interference and error are bigger.2. complicated based on the magnetic test coil wiring of flux change design, need lead overlapping, and because the part magnetic flux is cancelled each other, the signal utilization factor is low.3. to organize magnetic test coil independent separately more, and signal lead is increased, and brings interference.
Summary of the invention
The purpose of this utility model is to provide a kind of on-Line Monitor Device of gap of magnetic force pump permanent magnet coupler, can reflect radial play between the magnetic force pump permanent magnet coupler inner and outer rotors exactly, dependable performance, Installation and Debugging are convenient, reasonable in design can improve security of operation, the reliability of magnetic drive pump.
The technical scheme that its technical matters that solves the utility model adopts is:
The utility model on-Line Monitor Device, it comprises detecting device, working power, signal processing circuit, it is characterized in that: detecting device is for being disposed radially the detection lead that is no less than two groups on surface, spacer sleeve outer ring, the summation of every group of motional electromotive force is that zero detection lead is made up of even number root detection lead, according to permanent magnet clutch magnet number m, detect the apart 360/m degree in lead locus in every group of group, i.e. 180 degree electrical angles; When the permanent magnet clutch gap equated, the summation that each group detects the lead motional electromotive force was zero.All detect lead and are connected in series successively, constitute detecting device, have only two exits.
When the detection lead is set to two groups, apart 180 degree, the motional electromotive force electrical angle that each group detects lead generation also differs 180 degree.
When above-mentioned detection lead is set to three groups, apart 120 degree, the motional electromotive force electrical angle that each group detects the lead generation also differs 120 degree.
All detect leads and connecting line thereof and adopt flexible film P.e.c. or enameled wire to be fixed in avris or centre position between magnetic drive pump outer steel on the magnetic drive pump spacer sleeve outside surface and the interior magnet steel.
Working power is formed by the generating lead connection rectification, the filtering circuit that are provided with on surface, spacer sleeve outer ring; The generating lead is axially parallel to each other along surface, spacer sleeve outer ring, radially differ the 360/m degree, i.e. 180 degree electrical angles; All generating leads are connected in series, and have only two exits.All generating leads and connecting lines thereof adopt flexible film P.e.c. or enameled wire to be fixed in avris or centre position between magnetic drive pump outer steel on the magnetic drive pump spacer sleeve outside surface and the interior magnet steel.
Described signal processing circuit comprises signal conversion circuit, comparer, warning circuit, display, and wherein comparer, warning circuit connect to form one the tunnel successively, and display is another road, and linking to each other with signal conversion circuit respectively forms.The series connection of generating lead produces the sinusoidal pattern motional electromotive force, provides working power for device behind rectification, filtering circuit.
Advantage of the present utility model is: can effectively realize causing the online detection of spacer sleeve wearing and tearing because of the Magnetic Drive Pump Sliding Bearing wearing and tearing make the permanent magnet clutch gap smaller, eliminate the major hidden danger that threatens the magnetic drive pump safe operation, the utilization scope of expansion magnetic drive pump.
Description of drawings
Fig. 1 magnetic drive pump structural drawing.
Fig. 2 detects lead and moves in magnetic field and produce the motional electromotive force synoptic diagram.
During Fig. 3 difference error angle, permanent magnet clutch air gap center is the magnetic induction density distribution plan radially.
Fig. 4 embodiment 1 detects the side connecting conductor formula.
Fig. 5 embodiment 1 detects the lead location synoptic diagram.
Fig. 6 embodiment 2 detects the side connecting conductor formula.
Fig. 7 embodiment 2 detects the lead location synoptic diagram.
Fig. 8 embodiment 1 detects lead, generating harness wiring synoptic diagram.
Fig. 9 embodiment 2 detects lead, generating harness wiring synoptic diagram.
Figure 10 embodiment 3 detects lead, generating harness wiring synoptic diagram.
Figure 11 pick-up unit schematic diagram.
1. spacer sleeve, 2. outer rotor, 3. internal rotor, 4. pump slides within bearing 5. detects lead, 6. the generating lead, 7.8.9.10.11.12.13.14.15.16.17.18. detection lead, 19. radial magnetizing N-S permanent magnet, 20. radial magnetizing S-N permanent magnets, 21. power circuits, 22. comparer, 23. warning circuit, 24. signal conversion circuits, 25. displays.
Embodiment
Figure 11 is the pick-up unit schematic diagram, and three groups are detected leads each produces and differs the sinusoidal motional electromotive force signals of 120 degree electrical angles, sends into after the series connection addition that signal conversion circuit 24 amplifies, filtering, send display 25, dynamically shows gap of magnetic force pump permanent magnet coupler.Simultaneously, this signal removes comparer 22, relatively produces alerting signal in the back with fixed voltage, reports to the police when gap of magnetic force pump permanent magnet coupler reaches predetermined gap.The series connection of 5 pairs of generating leads produces the sinusoidal pattern motional electromotive force, provides working power for device after power circuit 21 rectifications, filtering.
The utility model ultimate principle as shown in Figure 2, during the permanent magnet clutch rotation, detect lead and on the permanent magnet clutch spacer sleeve, do cutting magnetic line movement, suppose that the magnetic drive pump motor speed is n, the spacer sleeve radius is R, radially magnetic induction density is B, when detecting the effective length of lead for L, electronics in the detection lead is subjected to the effect of Luo Luncili Fm, produce electric field in detecting lead, this electric field is opposite with the Fm direction to electron production again, equal-sized electric field force Fe, and detecting lead two ends generation motional electromotive force, motional electromotive force E size is E=2 π nRBL.When Figure 3 shows that different loads, be that the outer magnet error angle is not simultaneously in the permanent magnet clutch, between the magnetic force pump permanent magnet coupler air gap radially magnetic induction density on surface, spacer sleeve outer ring radially the regularity of distribution be approximately sine function, function cycle is the subtended angle of 2 magnets.Be installed on the spacer sleeve three groups detect that leads produce respectively and permanent magnet clutch between the gap be inversely proportional to, differ the sinusoidal motional electromotive force signals of 120 degree electrical angles, three groups detect vector that the total motional electromotive force of lead is three sinusoidal signals that differ 120 degree electrical angles and.When inside and outside magnet gap equated, total motional electromotive force size was zero.When inside and outside magnet gap did not wait, its difference was big more, and total motional electromotive force is also big more.
The utility model adopts when detecting the lead cutting magnetic field because the effect of Luo Lunci power produces the motional electromotive force principle, three groups are detected the lead series connection and make the signal extension line have only two, signal processing channel has only one, at the detection lead installation site of magnetic force pump permanent magnet coupler magnet number design, make the pick-up unit design more rationally, reliably.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520071763 CN2847215Y (en) | 2005-05-18 | 2005-05-18 | Online monitor for magnetic force pump permanent magnet coupling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520071763 CN2847215Y (en) | 2005-05-18 | 2005-05-18 | Online monitor for magnetic force pump permanent magnet coupling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2847215Y true CN2847215Y (en) | 2006-12-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520071763 Expired - Fee Related CN2847215Y (en) | 2005-05-18 | 2005-05-18 | Online monitor for magnetic force pump permanent magnet coupling |
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| Country | Link |
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| CN (1) | CN2847215Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102384077A (en) * | 2010-08-31 | 2012-03-21 | 杨燕 | Protecting device for dry friction and overload of magnetic pump, slipping of coupler and clamping and grinding of rotor |
| CN108759650A (en) * | 2018-04-23 | 2018-11-06 | 江苏大学镇江流体工程装备技术研究院 | A kind of magnetic drive pump bearing gap wear on-Line Monitor Device and its method |
-
2005
- 2005-05-18 CN CN 200520071763 patent/CN2847215Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102384077A (en) * | 2010-08-31 | 2012-03-21 | 杨燕 | Protecting device for dry friction and overload of magnetic pump, slipping of coupler and clamping and grinding of rotor |
| CN102384077B (en) * | 2010-08-31 | 2015-08-05 | 江苏大学 | Magnetic drive pump dry friction, overload, coupling slippage, rotor card mill protective gear |
| CN108759650A (en) * | 2018-04-23 | 2018-11-06 | 江苏大学镇江流体工程装备技术研究院 | A kind of magnetic drive pump bearing gap wear on-Line Monitor Device and its method |
| CN108759650B (en) * | 2018-04-23 | 2020-11-03 | 江苏大学镇江流体工程装备技术研究院 | Magnetic pump bearing gap wear online monitoring device and method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |