CN2755773Y - Composite compact double layer fluorescent tube - Google Patents
Composite compact double layer fluorescent tube Download PDFInfo
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- CN2755773Y CN2755773Y CN200420092104.1U CN200420092104U CN2755773Y CN 2755773 Y CN2755773 Y CN 2755773Y CN 200420092104 U CN200420092104 U CN 200420092104U CN 2755773 Y CN2755773 Y CN 2755773Y
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Abstract
本实用新型公开一种双层复式紧凑型荧光灯,包括灯管和灯头。灯管包括一个呈钟罩形的外层灯管和一个普通CFL型灯管(含U型、H型、螺旋型灯管等)或一个小钟罩形灯管的内层灯管,外内两个各自独立的灯管安装胶固在同一个底座上总成为一个双层复式紧凑型荧光灯管(简称复式灯管)。灯头包括外壳、螺纹连接头、电子镇流控制器,螺纹连接头、外壳、复式灯管顺序机械连接,螺纹连接头、电子镇流控制器、复式灯管顺序电气连接。复式灯管的长度在功率与普通CFL单层单式灯管等同时要短30%左右,即变得更紧凑。本实用新型适用于小中大功率灯特别是大功率和超大功率灯的生产,可降低成本,增加寿命。除作照明外,还可作照明加应急或彩饰等多功能灯。
The utility model discloses a double-layer compound compact fluorescent lamp, which comprises a lamp tube and a lamp holder. The lamp tube includes a bell-shaped outer lamp tube and an ordinary CFL-shaped lamp tube (including U-shaped, H-shaped, spiral-shaped lamp tubes, etc.) or an inner lamp tube of a small bell-shaped lamp tube. Two independent lamp tubes are installed and glued on the same base to form a double-layer composite compact fluorescent lamp (referred to as a composite lamp). The lamp holder includes a shell, a threaded connector, and an electronic ballast controller, and the threaded connector, the shell, and the compound lamp tube are mechanically connected in sequence, and the threaded connector, the electronic ballast controller, and the compound lamp are electrically connected in sequence. The length of the composite lamp is about 30% shorter than that of ordinary CFL single-layer single-type lamps, that is, it becomes more compact. The utility model is suitable for the production of small, medium and high-power lamps, especially high-power and super-high-power lamps, which can reduce costs and increase service life. In addition to lighting, it can also be used as multi-functional lights such as lighting plus emergency or colored decorations.
Description
技术领域technical field
本实用新型属于一种电光源,特别涉及一种双层复式紧凑型荧光灯。The utility model belongs to an electric light source, in particular to a double-layer compound compact fluorescent lamp.
背景技术Background technique
目前的紧凑型荧光灯(简称普通CFL),从小功率到大功率都是单层单灯管式柱面结构,这类灯有诸多的缺点:一是灯管发热量大的主发光区所产生的热量沿着灯管向上流动,烘烤灯管的上部尤其是灯管的根部和灯头,使灯管和电子镇流器温度上升过高,使灯的工作不稳定,效率下降,寿命缩短,同时电子镇流控制器中的电子元器件因过热而损坏,可靠性降低,寿命也大为缩短,由以上可见按现有普通CFL的结构方式,其功率不宜做大,做中小功率的灯较为适宜,二是若按现有普通CFL做成大功率灯,必须加粗灯管的管径和整个灯管的直径,特别是要增加整个灯管的长度,这就使普通的CFL变得不紧凑,失去了紧凑型的优点,尤其是对现有的大功率灯而言已变成庞然大物,三是由于灯管是单层单灯式结构,其功能也是单一的。The current compact fluorescent lamps (referred to as ordinary CFLs) are single-layer single-tube cylindrical structures from small power to high power. Heat flows upward along the lamp tube, baking the upper part of the lamp tube, especially the root and lamp cap of the lamp tube, causing the temperature of the lamp tube and electronic ballast to rise too high, making the work of the lamp unstable, reducing the efficiency, and shortening the life. The electronic components in the electronic ballast controller are damaged due to overheating, the reliability is reduced, and the life is also greatly shortened. From the above, it can be seen that according to the structure of the existing ordinary CFL, its power should not be increased, and it is more suitable to be a medium and small power lamp. , the second is that if the existing common CFL is used to make a high-power lamp, the diameter of the lamp tube and the diameter of the entire lamp tube must be increased, especially the length of the entire lamp tube must be increased, which makes the ordinary CFL less compact , has lost the advantage of compactness, especially for existing high-power lamps, and has become a huge monster. The third is that because the lamp tube is a single-layer single-lamp structure, its function is also single.
发明内容Contents of the invention
为了克服现有普通CFL在提升功率时丧失紧凑性的这一缺点以及功能单调的不足,本实用新型提供一种双层复式紧凑型荧光灯(简称DCCFL)。该DCCFL与同等功率的普通CFL相比,其长度要缩短30%左右。In order to overcome the shortcoming of loss of compactness and monotonous function of the existing common CFL when power is increased, the utility model provides a double-layer compound compact fluorescent lamp (DCCFL for short). Compared with the common CFL of the same power, the length of the DCCFL is about 30% shorter.
本实用新型解决其技术问题所采用的技术方案是:一种双层复式紧凑型荧光灯(DCCFL),包括一个两层复式灯管和一个灯头,两层复式灯管(简称复式灯管)和灯头通过机械连接和电气连接形成。所述复式灯管由内外两层的两个各自独立的荧光灯管安装胶固在同一个底座上总成形成,外层灯管是一个功率较大的钟罩型荧光灯管,内层灯管是一个功率较小的普通CFL型灯管中的任一种(如U型、Uπ型、H型、螺旋型等)或是一个类似于外层灯管的小钟罩型灯管,所述灯头包括螺纹连接头、灯头外壳、复式灯管顺序机械连接,电子镇流控制器的输入和输出分别与螺纹连接头和复式灯管电气连接形成。所述外层灯管(钟罩型灯管)是一个由N1个折弯成近似于S状的U或H形的单元灯管(即SU管或SH管),并通过桥接形成,N1个单元管绕一中心线并按上段(上围)小开口下段(下围)大开口的结构排列均布形成,上围和下围的横截面上,各单元灯管的支管中心点连成的围框都是一个等边或不等边的多边形。The technical solution adopted by the utility model to solve the technical problem is: a double-layer compound compact fluorescent lamp (DCCFL), including a two-layer compound lamp tube and a lamp cap, a two-layer compound lamp tube (referred to as the compound lamp tube) and a lamp cap Formed by mechanical and electrical connections. The composite lamp tube is assembled by two independent fluorescent lamp tubes on the inner and outer layers, glued and fixed on the same base, the outer lamp tube is a bell type fluorescent lamp with higher power, the inner lamp tube Any of a common CFL type lamp tube with less power (such as U-type, Uπ-type, H-type, spiral type, etc.) or a small bell-shaped lamp tube similar to the outer lamp tube, the lamp cap It includes a threaded connector, a lamp holder shell, and a sequential mechanical connection of the multiple lamp tubes, and the input and output of the electronic ballast controller are respectively formed by the electrical connection of the threaded connector and the multiple lamp tubes. The outer lamp tube (bell-shaped lamp tube) is a unit lamp tube (ie SU tube or SH tube) bent into a U or H shape similar to an S shape by N1, and formed by bridging, N1 The unit tubes are arranged around a central line and arranged uniformly according to the structure of the upper section (upper enclosure) with small openings and the lower section (lower enclosure) with large openings. The bounding box is an equilateral or unequal polygon.
本实用新型的有益效果是:1、由于外层灯管呈钟罩形,其主发光区在下段(下围)大开口部分,各单元灯管下段离整个灯管的中心线距离较远,同时各单元灯管下段彼此间的距离特别大,这就带来了以下的诸多优点:A、虽然在主发光区产生的热量很大,但大部分热量都散失在下段周围和上段及灯头外围的空间中,不会烘烤灯管上段和电子镇流控制器,B、每个单元灯管所产生的热量在其自身的周围充分释放,彼此之间没有相互热烘烤的作用,C、由A和B两条可知,外层灯管的散热十分充分,与同等功率的普通CFL相比,可使灯管的管温大大降低,有利于发光效率的提高,同时电子镇流控制器的温升也低,提高了稳定可靠性,D、每个单元灯管所发的光可充分地向外和向下直射出去,不会相互遮挡,提高了光的利用率,E、由于具有A、B、C、D几条优点,为在一个与普通CFL等长的钟罩型灯管的内腔空间中增设一个内层灯管提供了可能和充分的条件,2、复式灯管的优点是:A、与普通CFL相比,在功率相同的情况下,其灯管长度短30%左右,也就是说,在二者长度相同的情况下其灯功率可提升30%左右,同时光通量也得到相应的提高,B、由于有两个独立的灯管,在功能的设置上非常灵活方便,除两个灯管都作照明灯外,还可将一个灯管作照明,另一个灯管作应急灯或彩色装饰灯用,C、由于有两个独立的灯管,若有一个灯管损坏,则另一个灯管还可继续使用,提高了灯的利用率,D、由于灯管是复合(组合)的方式形成,两个灯管的玻管管径和灯的结构形状可同可异,因此,在中功率灯特别是在大功率和超大功率灯中,灯管的生产容易,成品率高,成本下降,E、由于复式灯管比同等功率的普通CFL的长度短得多,安装使用十分方便,也不易损坏。The beneficial effects of the utility model are: 1. Since the outer lamp tube is in the shape of a bell jar, its main light-emitting area is in the large opening of the lower section (lower enclosure), and the lower section of each unit lamp tube is far away from the center line of the entire lamp tube. At the same time, the distance between the lower sections of the unit lamp tubes is particularly large, which brings the following advantages: A. Although the heat generated in the main light-emitting area is large, most of the heat is lost around the lower section, the upper section and the periphery of the lamp head In the space, the upper part of the lamp tube and the electronic ballast controller will not be baked. B. The heat generated by each unit lamp tube is fully released around itself, and there is no mutual heat baking effect between them. C. From A and B, it can be seen that the heat dissipation of the outer lamp tube is very sufficient. Compared with the ordinary CFL of the same power, the tube temperature of the lamp tube can be greatly reduced, which is conducive to the improvement of luminous efficiency. At the same time, the electronic ballast controller The temperature rise is also low, which improves the stability and reliability. D. The light emitted by each unit lamp tube can be fully directed outwards and downwards without blocking each other, which improves the utilization rate of light. E. Due to the characteristics of A The advantages of , B, C, and D provide possible and sufficient conditions for adding an inner lamp tube in the inner cavity space of a bell-shaped lamp tube with the same length as an ordinary CFL. 2. The advantages of the double lamp tube Yes: A. Compared with ordinary CFL, under the condition of the same power, the length of the lamp tube is about 30% shorter, that is to say, under the condition of the same length, the lamp power can be increased by about 30%, and the luminous flux is also increased. Correspondingly improved, B. Because there are two independent lamp tubes, it is very flexible and convenient in function setting. In addition to both lamp tubes as lighting lamps, one lamp tube can also be used as lighting and the other lamp tube as lighting. It is used for emergency lights or colored decorative lights. C. Since there are two independent lamp tubes, if one lamp tube is damaged, the other lamp tube can continue to be used, which improves the utilization rate of the lamp. D. Since the lamp tube is composite (Combined) form, the glass tube diameter of the two lamp tubes and the structural shape of the lamp can be the same or different, therefore, in the medium power lamp, especially in the high power and super high power lamp, the production of the lamp tube is easy, and the finished product High efficiency and low cost. E. Since the length of the composite lamp is much shorter than that of the ordinary CFL with the same power, it is very convenient to install and use, and it is not easy to be damaged.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型第一个较佳实施例的结构示意图。Fig. 1 is a schematic structural view of the first preferred embodiment of the utility model.
图1a是本实用新型图1中的主视图。Fig. 1a is the front view of Fig. 1 of the present utility model.
图1b是本实用新型图1中的仰视图。Fig. 1b is a bottom view of Fig. 1 of the present utility model.
图2是本实用新型第二个较佳实施例的结构示意图。Fig. 2 is a schematic structural view of the second preferred embodiment of the utility model.
图2a是本实用新型图2中的主观图Fig. 2a is the subjective view in Fig. 2 of the present utility model
图2b是本实用新型图2中的仰视图Fig. 2b is the bottom view in Fig. 2 of the utility model
图3是本实用新型第一个较佳实施例的立体示意图Fig. 3 is the three-dimensional schematic view of the first preferred embodiment of the utility model
图4是本实用新型第一个较佳实施例中外层单元灯管的结构示意图Fig. 4 is a structural schematic diagram of the outer unit lamp tube in the first preferred embodiment of the present invention
图4a是本实用新型图4中的主视图Fig. 4a is the front view in Fig. 4 of the utility model
图4b是本实用新型图4中的剖视图Fig. 4b is a sectional view in Fig. 4 of the present utility model
图4c是本实用新型图4中的仰视图Fig. 4c is the bottom view in Fig. 4 of the utility model
图5是本实用新型第二个较佳实施例中外层单元灯管结构示意图Fig. 5 is a schematic diagram of the structure of the outer unit lamp tube in the second preferred embodiment of the present invention
图5a是本实用新型图5中的主视图Fig. 5a is the front view in Fig. 5 of the present utility model
图5b是本实用新型图5中的剖视图Fig. 5b is a sectional view in Fig. 5 of the present utility model
图5c是本实用新型图5中的仰视图Fig. 5c is the bottom view in Fig. 5 of the present utility model
图6是本实用新型第三个较佳实施例的結构示意图Fig. 6 is the structural representation of the utility model the 3rd preferred embodiment
图6a是本实用新型图6中的主视图Fig. 6a is the front view in Fig. 6 of the utility model
图6b是本实用新型图6中的仰视图Fig. 6b is the bottom view in Fig. 6 of the utility model
图7是本实用新型第三个较佳实施例中外层单元灯管結构示意图Fig. 7 is a schematic diagram of the structure of the outer unit lamp tube in the third preferred embodiment of the present invention
图7a是本实用新型图7中的主视图Fig. 7a is the front view in Fig. 7 of the present utility model
图7b是本实用新型图7中的剖视图Fig. 7b is a sectional view in Fig. 7 of the present utility model
图7c是本实用新型图7中的仰视图Fig. 7c is the bottom view in Fig. 7 of the utility model
图中,1、双层复式荧光灯管,2、灯头外壳,3、螺纹连接头,4、电子镇流控制器,5、电源连接线,6、外层灯管灯丝引出线,7、内层灯管灯丝引出线,11、外层灯管,12、内层灯管。In the figure, 1. Double-layer composite fluorescent tube, 2. Lamp holder shell, 3. Threaded connector, 4. Electronic ballast controller, 5. Power supply connection line, 6. Outer tube filament lead-out line, 7. Inner layer Lamp filament lead-out wire, 11, outer layer lamp tube, 12, inner layer lamp tube.
具体实施方式Detailed ways
请参见附图,图1是本实用新型第一个较佳实施例结构示意图,包括双层复式荧光灯管1、灯头外壳2、螺纹连接头3、电子镇流控制器4,螺纹连接头3、灯头外壳2、双层复式荧光灯管1顺序机械连接,电子镇流控制器4的输入端通过电源连接线5与螺纹连接头3的两个电极连接,两组输出端分别与外层灯管11和内层灯管12的灯丝引出线6和7电气连接形成(整灯外观立体示意图见图3所示)。所述双层复式灯管(简称复式灯管)1由一个功率较大的外层灯管11和一个功率较小(相对于外层灯管而言)的内层灯管12胶固在同一个底座上总成为一个外内两个独立灯管的组合结构(见图1-图3和图6中的1、11、12所示)。其中外层灯管11是一个呈钟罩状(或喇叭状)的多SU型或多SH型灯管,即外层灯管11是由折弯变形成近似于S状的SU管或SH管(见图4中的图4a、图4b、图4c,图5中的图5a、图5b、图5c和图7中的图7a、图7b、图7c各视图所示),一个外层管11由N个单元灯管SU管或SH管通过桥接方式绕一中心线按上段(上围)开口小下段(下围)开口大的结构排列均布围成,其上围和下围的横截面上,各个支管(玻管)中心连成的围框都是一个等边或不等边的多边形;外层灯管11中的SU管或SH管内均涂以荧光粉,SU管或SH管的开口端通过桥接方式将彼此连通,在未桥接的首尾两个支管内装置灯丝并引出灯丝引出线6于管外,同时在外层灯管(钟罩型灯管)中充以适量的汞和隋性气体;根据设计时对功率的要求不同,外层灯管11所用SU管或SH管的形状、数目N1、长度L1和管径D1的取值各不相同,其中SU管的形状选用不等宽型(见图4所示)和等宽型(见图5所示)均可,但在大功率和超大功率情况下,应选用不等宽型SU管较好,SU管或SH管的数目N1=3-7个,其长度L1=40-250mm,其管径D1=T2-T5。内层灯管12选用一个普通CFL型灯管中的任一种均可,可选用U型灯管系列(含Uπ型)中的1U-5U或H型灯管系列中的1H-5H或螺旋型灯管系列中的柱螺旋、锥螺旋和球螺旋等,内层灯管也可选用与外层灯管11相似而下段开口较小(相对外层灯管而言)的小钟罩型灯管,在图1、图2、图3、图6中所示的内层灯管12仅示出普通CFL型中的2U型灯管。根据设计时的要求不同,内层灯管12采用普通CFL型中的U型(含Uπ型)或H型灯管时其单元灯管U(或H)的数目N2=1-5个,长度L2=40-250mm,管径(玻管直径)D2=T2-T5;在内层灯管12选用小开口的钟罩型灯管时(即上下开口的尺寸在同一复式灯管中小于外层钟罩型灯管),其SU或SH单元灯管的数目N3=2-5个,长度L3=40-250mm,管径(玻管直径)D3=T2-T5。Please refer to the accompanying drawings, Fig. 1 is a structural schematic diagram of the first preferred embodiment of the present utility model, including a double-layer
在以上实施例中,内层灯管12选用小开口的钟罩型灯管时,其制造方法与外层灯管11完全相同,内层灯管12选用普通CFL型灯管的结构和制造方法与现有商品化的普通CFL型灯管类同,对熟悉本专业的相关技术人员都已非常了解,故不赘述。In the above embodiments, when the inner
在图1、图2和图6中的电子镇流控制器4是一个只有一路输入和两组输出的一拖二的电子镇流控制器,输入通过电源连接线5与螺纹连接头3的两个连接点连接,两组输出分别与外内两层灯管的灯丝引出线6和7相连接,用于普通照明;在设计中,根据需要也可将内层灯管12受电子镇流控制器4的某一组输出的驱动和控制,作应急或彩色装饰灯;也可将内外两层灯管分别受控于两个电子镇流控制器,尤其是要求复式灯管1的功率特别大时,应用两个电子镇流控制器分别驱动内外两个灯管为佳。The
本实用新型的结构新颖,比普通紧凑型荧光灯(普通CFL)在同等功率情况下变得更紧凑,特别是在不增加灯管长度尺寸的情况下可大幅度提升灯的功率,增大光通量,提高光效,降低成本,提高性价比,具有很大的潜力,除在中小功率灯中应用外,尤其适用于大功率和超大功率紧凑型荧光灯的设计和制造;在用于照明应急两用灯或照明彩饰两用灯的设计中也提供了充分的条件,具有较好的灵活性。The utility model has a novel structure, and is more compact than ordinary compact fluorescent lamps (ordinary CFLs) under the same power condition, especially without increasing the length and size of the lamp tube, the power of the lamp can be greatly improved, and the luminous flux can be increased. It has great potential to improve light efficiency, reduce cost, and improve cost performance. In addition to being used in small and medium power lamps, it is especially suitable for the design and manufacture of high-power and super-high-power compact fluorescent lamps; it is used for lighting emergency dual-purpose lamps or The design of dual-purpose lamps for lighting and decoration also provides sufficient conditions and has better flexibility.
以上实施例仅供说明本实用新型之用,而非对实用新型的限制,有关技术领域的技术人员,在不脱离本实用新型的精神和范围的情况下,还可以做出各种变换或变化,因此,所有等同的技术方案也应该属于本实用新型的范畴,应由各权利要求限定。The above embodiments are only for the purpose of illustrating the utility model, rather than limiting the utility model. Those skilled in the relevant technical fields can also make various transformations or changes without departing from the spirit and scope of the utility model Therefore, all equivalent technical solutions should also belong to the category of the present utility model and should be defined by each claim.
Claims (8)
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