CN2748783Y - Coal-burning boiler cleaning combustion device - Google Patents
Coal-burning boiler cleaning combustion device Download PDFInfo
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- CN2748783Y CN2748783Y CN200420085827.9U CN200420085827U CN2748783Y CN 2748783 Y CN2748783 Y CN 2748783Y CN 200420085827 U CN200420085827 U CN 200420085827U CN 2748783 Y CN2748783 Y CN 2748783Y
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
Abstract
Description
所属技术领域Technical field
本实用新型涉及一种燃煤锅炉清洁燃烧装置。The utility model relates to a clean combustion device for a coal-fired boiler.
背景技术Background technique
目前,市场上生产销售的类似燃煤清洁燃烧生活锅炉都是以单个产品形式出现,且五花八门,形式多样,而对烟煤清洁燃烧技术的系统研究尚无前例。At present, the similar coal-fired clean combustion domestic boilers produced and sold on the market are all in the form of a single product, and they are varied and diverse. However, there is no precedent for systematic research on bituminous coal clean combustion technology.
发明内容Contents of the invention
本实用新型目的是提供一种燃煤锅炉清洁燃烧燃烧技术,利用风量控制器将空气合理分配给配风室,不仅可以解决立式锅炉的燃煤清洁燃烧,而且可以解决卧式锅炉的清洁燃烧问题,还可以利用这一燃烧技术对污染严重超标的老型锅炉进行改造,达到燃煤清洁燃烧的目的。The purpose of the utility model is to provide a clean combustion combustion technology for coal-fired boilers. The air volume controller is used to reasonably distribute air to the air distribution chamber, which can not only solve the clean combustion of coal-fired vertical boilers, but also solve the clean combustion of horizontal boilers. In order to solve the problem, this combustion technology can also be used to transform the old boilers with serious pollution exceeding the standard, so as to achieve the purpose of clean coal combustion.
本实用新型是通过如下方式实现的:即包括风机、风量分配器、风量控制器、配风室、风机、风量分配器、风量控制器设置在燃煤锅炉的炉膛一侧,风机与风量分配器相连,风量分配器有三孔分别与三个风量控制器一端相连,风量控制器上各设有一阀门,一次风配风室设在炉排下面,固定在燃煤锅炉炉壁上,三个风量控制器分别与三个配风室相连,在最下面的风量控制器穿过锅炉锅筒与一次风配风室相连,一次风加强器包括一次风配风室、喷头,一次风配风室设有6-36个喷头,喷头与平面夹角成5°-45°,位于风量分配器中间的风量控制器穿过炉膛壁与二次风配风室相连,二次风配风室外圈与燃煤锅炉的炉胆壁为一体,它的外圈就是内胆,二次风配风室内圈上设有喷嘴,喷嘴为8-60个,孔径4-15毫米,最上层风量控制器与三次风配风室相连,三次风配风室呈环型布置在锅炉锅筒外部,三次风配风室上连喷管,喷管穿过锅筒和内胆,喷管为6-48个,三次风配风室设在锅炉悬胆下方。The utility model is realized in the following way: that is, the fan, the air volume distributor, the air volume controller, the air distribution chamber, the fan, the air volume distributor, and the air volume controller are arranged on the furnace side of the coal-fired boiler, and the fan and the air volume distributor The air volume distributor has three holes respectively connected to one end of the three air volume controllers. Each air volume controller is equipped with a valve. The primary air distribution chamber is located under the grate and fixed on the furnace wall of the coal-fired boiler. The air volume controller at the bottom is connected to the primary air distribution chamber through the boiler drum. The primary air intensifier includes the primary air distribution chamber and the nozzle. The primary air distribution chamber is equipped with 6-36 nozzles, the angle between the nozzles and the plane is 5°-45°, the air volume controller located in the middle of the air volume distributor passes through the furnace wall and connects with the secondary air distribution chamber, and the outer ring of the secondary air distribution air is connected to the coal-fired The furnace wall of the boiler is integrated, and its outer ring is the inner tank. There are 8-60 nozzles on the inner ring of the secondary air distribution chamber, and the number of nozzles is 4-15 mm. The air chambers are connected, and the tertiary air distribution chamber is arranged in a ring shape outside the boiler drum. The tertiary air distribution chamber is connected with nozzles, and the nozzles pass through the drum and the inner tank. There are 6-48 nozzles. The air chamber is located under the boiler suspension.
整个系统设置在燃煤锅炉的炉膛周围,将空气经风机压缩,形成一定风压的均匀空气进入风量分配器,再通过三个风量控制器合理分配给三个配风室,三个配风室按照各类烟煤的燃烧和除尘需要其构造各不相同,各有特点,最下面的风量控制器将一定风压和风量的风送入一次配风室,通过一次风加强器将空气自圆周方向以6-36个喷头与平面夹角成5°-45°的不同角度从下部吹向炉排,供给烟煤燃烧足够的空气,使火着得更旺,烟煤燃烧时,固态的煤与气相的空气从外部向内燃烧,高温时碳氢化合物分解出大量碳黑微粒、煤焦油和成分复杂的可燃气体,这些可燃物排入大气会造成严重污染,必须将这些可燃物燃烧净尽方可实现烟煤的清洁燃烧,欲达此目的,除了供给充足的一次风外,必须供给特殊的二次风加氧助燃才能解决清洁燃烧问题;位于风量分配器中间的风量控制器将一定风压和风量的风从穿过锅筒和内胆的管道送入炉排上部的二次风配风室,在煤气产生的瞬间,通过喷孔二次风加氧将可燃物质在风筛内充分燃烧,二次风是从二次配风室的内圈圆周方向从喷嘴以一定的压力与火焰方向成垂直吹入炉膛中央,形成风筛,风筛有三个作用:首先供给充足空气助燃,将可燃物质在这里充分燃烧,可燃物质都燃烧了,进一步提高了锅炉热效率;其次过滤了大部分烟尘,有效解决消烟除尘的问题:其三阻滞高温烟气不能很快移动,延长了高温烟气的停留时间,提高了锅炉的热效率;三次风通过最上面的风量控制器送入三次风配风室,6-48个喷管穿过锅筒和内胆以切线方向吹入炉膛,形成旋风涡流除尘燃烧室,用于解决一些大颗粒粉尘冲出烟囱的问题,这里采用的是传统的旋风涡流除尘原理,将三次风以一定压力沿切线方向高速(13-20m/s)吹入,形成高速旋转的旋风涡流,使大颗粒粉尘在离心力作用下沿锅筒沉降,还有残余的未燃烧的可燃物质也在此全部燃烧,这样就彻底解决了烟煤的清洁燃烧问题。当然含硫量高的烟煤还有二氧化硫排放问题,最有效的办法就是在燃煤中加入3%氧化钙混合后强化固硫燃烧的办法,降低二氧化硫排放,达到国家环保标准中规定的排放限值。采取这一系列的燃烧技术就能实现烟煤的清洁燃烧问题。The whole system is installed around the furnace of the coal-fired boiler, and the air is compressed by the fan to form uniform air with a certain wind pressure, enters the air volume distributor, and then is reasonably distributed to the three air distribution chambers through the three air volume controllers. According to the combustion and dust removal requirements of various types of bituminous coal, their structures are different and have their own characteristics. The air volume controller at the bottom sends the air with a certain air pressure and air volume into the primary air distribution chamber, and the air is blown from the circumferential direction through the primary air intensifier. 6-36 nozzles are blown to the grate from the lower part at different angles of 5°-45° to the plane to supply enough air for bituminous coal combustion to make the fire more vigorous. When bituminous coal burns, solid coal and gaseous phase The air burns from the outside to the inside. At high temperature, hydrocarbons decompose to produce a large amount of carbon black particles, coal tar and combustible gases with complex components. These combustibles will cause serious pollution when discharged into the atmosphere. These combustibles must be burned to achieve bituminous coal. To achieve this goal, in addition to supplying sufficient primary air, special secondary air with oxygen and combustion support must be supplied to solve the problem of clean combustion; the air volume controller located in the middle of the air volume distributor controls the air volume with a certain air pressure and air volume It is sent to the secondary air distribution chamber on the upper part of the grate from the pipeline passing through the drum and the liner. At the moment when the gas is generated, the secondary air is added with oxygen through the nozzle holes to fully burn the combustible substances in the air screen. The secondary air It is blown from the inner circle of the secondary air distribution chamber to the center of the furnace with a certain pressure and perpendicular to the direction of the flame to form a wind screen. The wind screen has three functions: firstly, supply sufficient air to support combustion, and fully absorb the combustible substances here. Combustion, all combustible substances are burned, which further improves the thermal efficiency of the boiler; secondly, it filters most of the smoke and dust, effectively solving the problem of smoke and dust removal; thirdly, it blocks the high-temperature flue gas from moving quickly, prolonging the residence time of high-temperature flue gas, The thermal efficiency of the boiler is improved; the tertiary air is sent into the tertiary air distribution chamber through the top air volume controller, and 6-48 nozzles are blown into the furnace through the drum and the inner tank in a tangential direction, forming a cyclone vortex dust removal combustion chamber, It is used to solve the problem of some large particles of dust rushing out of the chimney. Here, the traditional cyclone vortex dust removal principle is adopted, and the tertiary wind is blown in at a certain pressure along the tangential direction at high speed (13-20m/s), forming a high-speed rotating cyclone vortex , so that the large particle dust settles along the drum under the action of centrifugal force, and the remaining unburned combustible substances are all burned here, thus completely solving the problem of clean combustion of bituminous coal. Of course, bituminous coal with high sulfur content also has the problem of sulfur dioxide emissions. The most effective way is to add 3% calcium oxide to the coal and then strengthen the method of sulfur-fixed combustion to reduce sulfur dioxide emissions and meet the emission limits stipulated in the national environmental protection standards. . Adopting this series of combustion technologies can realize the problem of clean combustion of bituminous coal.
本实用新型实用安全可靠,应用锅炉炉型广泛,适用各类煤种,既可用于设计制造新型锅炉,又可用于改造老型锅炉及部分工业窑炉的改造,适用性强。运用本燃烧技术后可使用烟煤作燃料的锅炉达到清洁燃烧的目的,锅炉大气污染物的排放完全符合GB13271-2001《锅炉大气污染物排放标准》中一类区II时段的排放限值。The utility model is practical, safe and reliable, and can be used in a wide range of boiler furnace types, and is applicable to various types of coal. It can be used not only for designing and manufacturing new boilers, but also for renovating old boilers and some industrial kilns, and has strong applicability. After using this combustion technology, the boiler that uses bituminous coal as fuel can achieve the purpose of clean combustion, and the emission of air pollutants from the boiler fully complies with the emission limit of zone II period of the first category in GB13271-2001 "Emission Standard of Air Pollutants for Boilers".
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
附图1为燃煤锅炉清洁燃烧装置结构示意图。Accompanying drawing 1 is the structural diagram of clean combustion device of coal-fired boiler.
1、风机,2、风量分配器,3、风量控制器,4、三次风配风室喷管,5、二次风配风室,6、一次风配风室,7、炉排,8、三次风配风室,9、锅炉。1. Fan, 2. Air volume distributor, 3. Air volume controller, 4. Tertiary air distribution chamber nozzle, 5. Secondary air distribution chamber, 6. Primary air distribution chamber, 7. Fire grate, 8. Tertiary air distribution room, 9. Boiler.
具体实施方式Detailed ways
在附图1中,空气经风机(1)加压到1000-3000Pa后进入风量分配器(2),经风量分配器(2)均压后分配给三个风量控制器(3)、三个配风室(6、5、8),进入一次风配风室(6)的空气通过一次风加强器的6-36个口径为15-30毫米的喷管以与平面成5°-45°的不同夹角吹向固定炉排(7)的整个炉排底面,均匀而有力的充足空气保证了燃煤的正常燃烧,燃烧的火焰及高温烟气在一次风加强器的作用下强行通过风筛,接受风筛的过滤变得清洁,并在此强烈氧化燃烧,将炉排(7)上面燃煤产生的复杂成分的多元化的可燃气体在此充分燃烧,从源头上消烟除尘。还有部分较大颗粒的粉尘及极少量未燃烧的残余可燃物质冲过风筛继续上行,到了三次风配风室(8)——旋风涡流燃烧室继续燃烧净尽,压力为1000-3000Pa的三次风经6-48个2-25毫米喷管(4)(13-20m/s)切向喷入旋风涡流除尘燃烧室,形成2000转/分以上高速旋转的气流,从而大颗粒粉尘在此经高速旋转后在离心力的作用下一大部分沿锅筒沉降下来,一小部分继续旋转上升止锅炉(9)悬胆上部沉降。经过三个配风室的处理,绝大部分污染物都能清除和燃烧掉。达到了清洁燃烧的目的,又提高了锅炉的热效率,节煤效果十分显著,锅炉大气污染物排放完全符合国家环保标准中一类区II时段的排放标准。In accompanying drawing 1, the air enters the air volume distributor (2) after being pressurized to 1000-3000Pa by the fan (1), and is distributed to three air volume controllers (3), three air volume controllers (3) and three The air distribution chamber (6, 5, 8), the air entering the primary air distribution chamber (6) passes through 6-36 nozzle pipes with a diameter of 15-30 mm of the primary air intensifier to form a 5°-45° angle with the plane The different included angles blow to the entire grate bottom surface of the fixed grate (7), the uniform and powerful sufficient air ensures the normal combustion of the coal, and the burning flame and high-temperature flue gas are forced through the wind under the action of the primary air intensifier. The sieve, which is filtered by the air sieve, becomes clean, and is strongly oxidized and burned here, and the multiple combustible gases of complex components produced by burning coal on the fire grate (7) are fully burned here, and the smoke and dust are eliminated from the source. There are also some relatively large particles of dust and a very small amount of unburned residual combustible substances rushing through the wind screen and continuing to go upward, reaching the tertiary air distribution chamber (8) - the whirlwind vortex combustion chamber continues to burn completely, and the pressure is 1000-3000Pa. The wind is sprayed tangentially into the cyclone vortex dust removal combustion chamber through 6-48 2-25 mm nozzles (4) (13-20m/s), forming a high-speed rotating airflow above 2000 rpm, so that large particles of dust pass through the After high-speed rotation, under the action of centrifugal force, most of them will settle down along the drum, and a small part will continue to rotate and rise to stop the upper part of the boiler (9) from sinking. After the treatment of the three air distribution chambers, most of the pollutants can be removed and burned. The purpose of clean combustion is achieved, and the thermal efficiency of the boiler is improved, and the effect of coal saving is very significant. The emission of atmospheric pollutants from the boiler fully complies with the emission standards of the first zone II period of the national environmental protection standard.
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CN200420085827.9U CN2748783Y (en) | 2004-08-17 | 2004-08-17 | Coal-burning boiler cleaning combustion device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102506416A (en) * | 2011-09-27 | 2012-06-20 | 李金才 | Multistage rotating energy-saving environmental-friendly kiln |
CN105783022A (en) * | 2016-03-04 | 2016-07-20 | 湖南冠拓科技股份有限公司 | Kiln catalytic combustion method and device |
CN105889968A (en) * | 2014-12-29 | 2016-08-24 | 贵州省烟草公司黔西南州公司 | Four-level air inlet system for biomass briquette tobacco curing stove |
-
2004
- 2004-08-17 CN CN200420085827.9U patent/CN2748783Y/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102506416A (en) * | 2011-09-27 | 2012-06-20 | 李金才 | Multistage rotating energy-saving environmental-friendly kiln |
CN105889968A (en) * | 2014-12-29 | 2016-08-24 | 贵州省烟草公司黔西南州公司 | Four-level air inlet system for biomass briquette tobacco curing stove |
CN105783022A (en) * | 2016-03-04 | 2016-07-20 | 湖南冠拓科技股份有限公司 | Kiln catalytic combustion method and device |
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Expiration termination date: 20140817 Granted publication date: 20051228 |