CN2746535Y - Semiconductor chip on insulator - Google Patents
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- CN2746535Y CN2746535Y CN 200420084609 CN200420084609U CN2746535Y CN 2746535 Y CN2746535 Y CN 2746535Y CN 200420084609 CN200420084609 CN 200420084609 CN 200420084609 U CN200420084609 U CN 200420084609U CN 2746535 Y CN2746535 Y CN 2746535Y
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Abstract
Description
技术领域technical field
本实用新型关于半导体组件的领域,且特别是关于一种在主动层厚度不均匀的绝缘体上硅(Silicon-On-Insulator;SOI)的区域上具有SOI组件,以及在选定的主动区中具有平台(Mesa)隔离区。The utility model relates to the field of semiconductor components, and in particular to an SOI component on a silicon-on-insulator (Silicon-On-Insulator; SOI) region with an uneven thickness of the active layer, and an SOI component in a selected active region Platform (Mesa) Quarantine.
背景技术Background technique
传系统上应用绝缘体上硅技术所制成的集成电路,是在SOI基材上形成集成电路。一般来说,SOI基材于绝缘层,例如埋入氧化层(Buried Oxide Layer;BOX Layer)上,沉积一层较薄的硅膜(Silicon Film),也就是一般所知的主动层(Active Layer)。绝缘层或埋入氧化层形成于硅基材上。主动组件(Active Devices),例如晶体管(Transistor),形成于主动层中的主动区。至于主动区的尺寸及位置,则由隔离区来加以定义,其中隔离区例如浅沟渠隔离(Shallow Trench Isolation;STI)区域。主动区中的主动组件借由埋入氧化层与基材绝缘。相较于堆栈式的硅组件(Bulk SiliconDevice),在SOI基材上形成的组件拥有许多优点,包含没有逆本体效应(Reverse BodyEffect)、没有闭锁(Latch-Up)效应、对软错(Soft-Error)免疫、以及降低接面电容(Junction Capacitance)。因此SOI技术能提高组件速度的表现,使得构装密度更高,并减少能量的消耗。The integrated circuit made by applying the silicon-on-insulator technology on the traditional system is to form an integrated circuit on the SOI substrate. Generally speaking, the SOI substrate deposits a thinner silicon film (Silicon Film) on an insulating layer, such as a buried oxide layer (Buried Oxide Layer; BOX Layer), which is generally known as an active layer (Active Layer). ). An insulating layer or buried oxide layer is formed on the silicon substrate. Active devices (Active Devices), such as transistors (Transistor), are formed in the active region in the active layer. As for the size and position of the active region, it is defined by the isolation region, such as the shallow trench isolation (Shallow Trench Isolation; STI) region. The active components in the active region are insulated from the substrate by the buried oxide layer. Compared with stacked silicon components (Bulk Silicon Device), components formed on SOI substrates have many advantages, including no reverse body effect (Reverse Body Effect), no latch-up (Latch-Up) effect, soft-error (Soft- Error) immunity, and reduce junction capacitance (Junction Capacitance). Therefore, SOI technology can improve the performance of component speed, make the structure density higher, and reduce energy consumption.
一般SOI晶体管有两种形式:部分空乏(Partially-Depleted;PD)SOI晶体管与完全空乏(Fully-Depleted;FD)SOI晶体管。PD-SOI晶体管形成于主动区中,且此主动区的主动层厚度比最大的空乏宽度(Depletion Width)还大,因此这个PD-SOI晶体管就具有部分空乏的主体。PD-SOI晶体管的优点在于制造可行性高,不过PD-SOI晶体管会有浮体效应(Floating Body Effect)。数字电路比较能够耐受浮体效应,所以可使用PD-SOI晶体管。FD-SOI晶体管形成于主动区中,而此主动区的主动层厚度比最大的空乏宽度还小。FD-SOI晶体管使用的主动层厚度较薄,或是使用较轻的主体掺杂,所以避免了浮体效应的问题。一般来说,在设计时使用FD-SOI组件的模拟电路系统(Analog Circuitry)的表现比使用PD-SOI组件的模拟电路系统更好。由于模拟与数字电路可能制作在同一片SOI芯片上,若提供适用于数字电路系统以及模拟电路系统的区域的SOI芯片,会很有益处。因此,在SOI芯片上,提供至少两种不同厚度的硅膜或主动层会相当实用。FD-SOI组件可以使用硅膜非常薄的区域,而PD-SOI组件则使用硅膜比较厚的区域。当然,利用至少两种不同厚度的硅膜或主动层也增加电路及组件设计上的弹性。There are generally two types of SOI transistors: Partially-Depleted (PD) SOI transistors and Fully-Depleted (FD) SOI transistors. The PD-SOI transistor is formed in the active region, and the active layer thickness of the active region is larger than the maximum depletion width (Depletion Width), so the PD-SOI transistor has a partially depleted body. The advantage of the PD-SOI transistor is that it is highly feasible to manufacture, but the PD-SOI transistor will have a floating body effect (Floating Body Effect). Digital circuits are more resistant to floating body effects, so PD-SOI transistors can be used. FD-SOI transistors are formed in the active region where the thickness of the active layer is smaller than the maximum depletion width. FD-SOI transistors use thinner active layers, or use lighter body doping, so the problem of floating body effect is avoided. Generally speaking, the analog circuit system (Analog Circuitry) using FD-SOI components in the design performs better than the analog circuit system using PD-SOI components. Since analog and digital circuits may be fabricated on the same SOI chip, it would be beneficial to provide SOI chips for areas of digital circuitry as well as analog circuitry. Therefore, on SOI chips, it is quite practical to provide at least two different thicknesses of the silicon film or active layer. FD-SOI components can use areas with very thin silicon films, while PD-SOI components use areas with relatively thick silicon films. Of course, using at least two silicon films or active layers with different thicknesses also increases the flexibility in circuit and device design.
伊利斯-蒙那根(Ellis-Monaghan)等人于美国专利公告第5,952,695号中揭露一种SOI双层膜的结构,其于组件隔离区形成后,将主动层中选定的区域进行磊晶成长至第二厚度。在这个设计中,由于磊晶层容易于侧向过度成长至隔离区中,而使隔离区失效,因此磊晶层的厚度受到限制,不能太大。Ellis-Monaghan et al. disclosed a SOI double-layer film structure in U.S. Patent No. 5,952,695. After the device isolation region is formed, the selected region of the active layer is epitaxy Grow to second thickness. In this design, since the epitaxial layer tends to grow laterally into the isolation region and cause the isolation region to fail, the thickness of the epitaxial layer is limited and cannot be too large.
今井(Imai)于美国专利公告第6,222,234 B1号中揭露一种在一般基材上形成PD-SOI及FD-SOI组件的方法。在这个设计中,于组件隔离区形成后,才形成具有两种不同厚度的主动层区域。硅层较薄的主动区用以制作FD-SOI组件,而硅层较厚的主动区则用以制作PD-SOI组件。Imai disclosed a method for forming PD-SOI and FD-SOI components on a general substrate in US Patent Publication No. 6,222,234 B1. In this design, the active layer region with two different thicknesses is formed after the device isolation region is formed. The active region with thinner silicon layer is used to make FD-SOI components, while the active region with thicker silicon layer is used to make PD-SOI components.
安(An)等人于美国专利公告第6,414,335B1号中揭露一种主动层厚度不均匀的SOI芯片的结构。安等人更于美国专利公告第6,448,114 B1号中揭露数种形成主动层厚度不均匀的SOI芯片的方法。在提供隔离结构前,先形成厚度不同的主动层。此设计的一个实施例,于主动层的特定区域进行蚀刻,以形成主动层较薄的区域。而另一个实施例,则是在主动层的特定区域上进行磊晶成长,以形成主动层较厚的区域。不过在美国专利公告第6,414,335 B1号与美国专利公告第6,448,114 B1号的两份专利中,并未提出在同一片SOI芯片上具有多重主动层厚度的主动区中形成隔离结构的论述。An et al. disclosed in US Patent No. 6,414,335B1 a structure of an SOI chip with non-uniform active layer thickness. An et al. disclosed several methods of forming SOI chips with non-uniform active layer thicknesses in U.S. Patent No. 6,448,114 B1. Before providing the isolation structure, active layers with different thicknesses are formed first. In one embodiment of this design, specific areas of the active layer are etched to form thinner areas of the active layer. In another embodiment, epitaxial growth is performed on a specific area of the active layer to form a thicker area of the active layer. However, in the two patents of US Patent Announcement No. 6,414,335 B1 and US Patent Announcement No. 6,448,114 B1, there is no discussion on forming an isolation structure in an active region with multiple active layer thicknesses on the same SOI chip.
图1a至第1b是现有的SOI结构的剖面图。请参照图1a,其为现有的SOI基材的剖面图。其中,SOI基材10依序由硅基材i00、绝缘层102以及主动层104堆栈而成,因此主动层104借由绝缘层102与硅基材100作电性上隔离。请参照图1b,其绘示现有的SOI芯片的剖面图。其中,硅基材100在经过处理后,在主动层104中形成数个主动区106。然后,主动组件108,例如晶体管及二极管(Diodes),可形成在主动区106中。主动区106彼此间则借由隔离区110达到电性上的绝缘,而隔离区110可由例如浅沟渠隔离所形成。图1b所示的现有SOI芯片11,其主动层104的厚度是一致的。厚度一致的主动层104与硅基材100的平坦面简化了隔离区110形成的过程。目前商业上利用SOI技术的产品,使用的是厚度一致的主动层及浅沟渠隔离。1a to 1b are cross-sectional views of a conventional SOI structure. Please refer to FIG. 1a, which is a cross-sectional view of a conventional SOI substrate. Wherein, the
在SOI基材上提供至少两种不同厚度的硅膜有许多优点。首先请参照图2a,其绘示具有两种不同厚度的硅膜或主动层的SOI基材经过处理后的剖面图。请参照图2a,在形成隔离区域前,SOI基材12依序由硅基材100、绝缘层102以及主动层104堆栈而成,其中SOI基材12中先形成厚度不同的主动层104于绝缘层102上。在主动层104的第一区域120中,主动层104具有第一厚度tSi1,而在主动层104的第二区域130中,主动层104具有第二厚度tSi2。当然,主动层104也可以有其它硅膜厚度不同的区域,举例而言,在主动层104的第三区域140中,主动层104具有第三厚度tSi3,其余依此类推。具有至少两种不同厚度的主动层104提供了更多的选择,主动层104较薄的区域可用以制作像是FD-SOI晶体管的组件,而主动层104较厚的区域则可用以制作如PD-SOI晶体管的组件。此外,主动层104较厚的区域亦可用来形成例如二极管或侧面单向双极性绝缘闸极型晶体管(Lateral Unidirectional BipolarInsulated Gate Type Transistor;Lubistor),这些组件的电流驱动(Drive)与主动层104厚度成正比。举例而言,二极管或侧面单向双极性绝缘闸极型晶体管于SOI电路中,是作为静电放电防护(Electrostatic Discharge;ESD)之用。There are many advantages to providing at least two different thicknesses of silicon films on SOI substrates. Please refer first to FIG. 2 a , which shows a cross-sectional view of an SOI substrate having two different thicknesses of silicon films or active layers after processing. Please refer to FIG. 2a. Before forming the isolation region, the SOI substrate 12 is sequentially stacked from a
然而,使用至少两种厚度的主动层可能会造成SO1基材12表面不平坦,如图2a所示。由于SOI基材12表面不平坦,因此在主动层104厚度不同的主动区提供隔离区是相当困难的。也就是说无法轻易或直接形成如图2b的剖面图所示的隔离区。首先,如图2b所示,在不同区域的隔离沟渠,其深度亦迥异。其次,隔离区的上表面也具有不同的高度。由于像浅沟渠隔离的隔离结构利用化学机械研磨(ChemicalMechanical Polishing;CMP)来达到隔离区的上表面的平坦度,因此就无法直接应用化学机械研磨的方式来完成如图2b所示的隔离结构。However, using active layers of at least two thicknesses may result in an uneven surface of the SO1 substrate 12, as shown in FIG. 2a. Since the surface of the SOI substrate 12 is uneven, it is quite difficult to provide isolation regions in the active region where the thickness of the
发明创造内容Invention content
因此本实用新型的目的在于提供一种绝缘体上半导体芯片,其在具有多重主动层厚度的SOI芯片的一部分提供平台隔离(Mesa Isolation)。Therefore, the purpose of this utility model is to provide a semiconductor-on-insulator chip, which provides platform isolation (Mesa Isolation) in a part of the SOI chip with multiple active layer thicknesses.
本实用新型的另一目的在于提供一种绝缘体上半导体芯片,其对具有多重主动层厚度的SOI芯片的一部分提供现有的隔离区,例如浅沟渠隔离区。Another object of the present invention is to provide a semiconductor-on-insulator chip that provides existing isolation regions, such as shallow trench isolation regions, for a part of the SOI chip with multiple active layer thicknesses.
本实用新型的又一目的在于提供一种绝缘体上半导体芯片,其对具有主动层厚度不同的多重主动区提供平台隔离。Another object of the present invention is to provide a semiconductor-on-insulator chip, which provides platform isolation for multiple active regions with different active layer thicknesses.
根据本实用新型的上述目的,提出一种绝缘体上半导体(Semiconductor-On-Insulator)芯片,至少包含:半导体层覆盖于绝缘层上;具有第一厚度的半导体层的第一区域,且第一区域至少包括借由浅沟渠隔离法定义出的数个第一主动区;以及具有第二厚度的半导体层的第二区域,且第二区域至少包括借由平台隔离法定义出的数个第二主动区。According to the above purpose of the present utility model, a semiconductor-on-insulator (Semiconductor-On-Insulator) chip is proposed, at least comprising: a semiconductor layer covering the insulating layer; a first region of the semiconductor layer having a first thickness, and the first region At least including several first active regions defined by shallow trench isolation method; and a second region having a semiconductor layer with a second thickness, and the second region includes at least several second active regions defined by platform isolation method .
依照本实用新型一较佳实施例,其中上述的第一厚度大于第二厚度。According to a preferred embodiment of the present invention, the above-mentioned first thickness is greater than the second thickness.
根据本实用新型的又一目的,提出一种绝缘体上半导体芯片至少包含:半导体层覆盖于绝缘层上;具有第一厚度的半导体层的第一区域,且第一区域至少包括借由平台隔离法定义出的数个第一主动区;以及具有第二厚度的半导体层的第二区域,且第二区域至少包括借由平台隔离法定义出的数个第二主动区。According to another object of the present utility model, a semiconductor-on-insulator chip is proposed at least comprising: a semiconductor layer covering the insulating layer; a first region of the semiconductor layer having a first thickness, and the first region includes at least a plurality of first active regions defined; and a second region having a semiconductor layer with a second thickness, and the second region at least includes a plurality of second active regions defined by the platform isolation method.
依照本实用新型一较佳实施例,其中上述的第一厚度大于第二厚度。According to a preferred embodiment of the present invention, the above-mentioned first thickness is greater than the second thickness.
本实用新型揭露一种用于主动层厚度较薄的主动区的隔离结构,其中这种隔离结构各自分离又简单,可避免先前技术的缺点。因此,就可避开在主动层厚度不同的区域使用特定隔离制程的问题。更进一步而言,本实用新型子主动层厚度较薄的主动区设置平台隔离,而主动层厚度较厚的主动区则设置浅沟渠隔离。The utility model discloses an isolation structure for an active area with a thinner active layer, wherein the isolation structures are separate and simple, and can avoid the disadvantages of the prior art. Therefore, the problem of using a specific isolation process in regions with different active layer thicknesses can be avoided. Furthermore, in the present invention, the active area with a thinner active layer is provided with platform isolation, while the active area with a thicker active layer is provided with shallow trench isolation.
所以,本实用新型的优点就是在对具有多重主动层厚度的SOI芯片的一部分提供平台隔离。Therefore, the advantage of the present invention is to provide platform isolation for a portion of an SOI chip with multiple active layer thicknesses.
本实用新型的另一优点是在对具有多重主动层厚度的SOI芯片的一部分提供现有的隔离区,例如浅沟渠隔离区。Another advantage of the present invention is to provide existing isolation regions, such as shallow trench isolation regions, to a portion of an SOI chip with multiple active layer thicknesses.
本实用新型的又一优点是在对主动层厚度不同的多重主动区提供平台隔离。Yet another advantage of the present invention is to provide platform isolation in multiple active regions with different active layer thicknesses.
附图说明Description of drawings
本实用新型的较佳实施例于前述的说明文字中辅以下列图形做更详细的阐述,其中:The preferred embodiment of the present utility model is described in more detail with the following figures in the aforementioned explanatory text, wherein:
图1a是现有的SOI基材的剖面图。Fig. 1a is a cross-sectional view of a conventional SOI substrate.
图1b是现有主动层厚度一致的SOI芯片的剖面图,其主动组件形成于主动区中,且主动区之间以隔离区绝缘。FIG. 1b is a cross-sectional view of an existing SOI chip with uniform thickness of the active layer. The active components are formed in the active region, and the active regions are insulated by isolation regions.
图2a是在隔离区形成前,主动层厚度不同的SOI基材的剖面图。Fig. 2a is a cross-sectional view of SOI substrates with different active layer thicknesses before isolation regions are formed.
图2b是表面不平坦的硅基材上的隔离区。Figure 2b is an isolation region on a silicon substrate with an uneven surface.
图3a为具有多重主动层厚度及隔离结构的绝缘体上半导体基材的平面图。Figure 3a is a plan view of a semiconductor-on-insulator substrate with multiple active layer thicknesses and isolation structures.
图3b为沿着第3a图的A-A剖面线所获得的绝缘体上半导体基材剖面图。Fig. 3b is a cross-sectional view of a semiconductor-on-insulator substrate taken along the line A-A in Fig. 3a.
图4为具有多重硅膜厚度的绝缘体上半导体芯片的剖面图。4 is a cross-sectional view of a semiconductor-on-insulator chip having multiple silicon film thicknesses.
图5为依照本实用新型一较佳实施例的利用两种不同隔离方法来制造一种具有多重主动层厚度的SOI芯片的方法流程图。5 is a flow chart of a method for manufacturing an SOI chip with multiple active layer thicknesses using two different isolation methods according to a preferred embodiment of the present invention.
图6a至图6i为依照本实用新型一较佳实施例的制程剖面图。6a to 6i are cross-sectional views of the manufacturing process according to a preferred embodiment of the present invention.
图7为依照本实用新型另一较佳实施例的利用两种不同隔离方法来制造一种具有多重主动层厚度的SOI芯片的方法流程图。7 is a flow chart of a method for manufacturing an SOI chip with multiple active layer thicknesses using two different isolation methods according to another preferred embodiment of the present invention.
图8a至图8i为依照本实用新型另一较佳实施例的制程剖面图。8a to 8i are cross-sectional views of the manufacturing process according to another preferred embodiment of the present invention.
具体实施方式Detailed ways
请参照图3a,其为具有多重主动层厚度及隔离结构的绝缘体上半导体基材的平面图(Plan View),且请一并参照图3b,图3b则为沿着图3a的A-A剖面线所获得的绝缘体上半导体基材剖面图。此绝缘体上半导体基材15依序由硅基材150、绝缘层152与以及主动层154堆栈而成,其中上述的绝缘层152可例如埋入氧化层。主动层154可分为第一区域170、第二区域180以及第三区域190,且第一区域170设有数个主动区170a、第二区域180设有数个主动区180a、以及第三区域190设有数个主动区190a。其中,第一区域170的主动层154具有第一厚度tSil,而第二区域180的主动层154具有第二厚度tSi2。当然,主动层154也可以有其它硅膜厚度不同的区域,举例而言,在第三区域190的主动层154具有第三厚度tSi3,其余依此类推。Please refer to Figure 3a, which is a plan view (Plan View) of a semiconductor-on-insulator substrate with multiple active layer thicknesses and isolation structures, and please also refer to Figure 3b, Figure 3b is obtained along the A-A section line of Figure 3a Cross-sectional view of a semiconductor-on-insulator substrate. The semiconductor-on-
硅膜较薄的主动区,例如主动层154的第二区域180的数个主动区180a,借由形成沟渠157以绝缘各个主动区180a。这些沟渠157将主动层154分割为硅岛或硅平台(Silicon Mesa)结构,如图3b的第二区域180的数个主动区180a的结构。平台隔离法借由移除绝缘体上半导体基材15中部分的主动层154,来切断邻近主动区180a之间的电性连接。Active regions with a thinner silicon film, such as several
请参照图4,所绘示为具有多重硅膜厚度的绝缘体上半导体芯片的剖面图。其中,主动组件195形成于各种不同的主动区170a、主动区180a以及主动区190a中。在主动层154较薄的主动区180a上形成的主动组件195借由例如沟渠157所定义的平台隔离来相互绝缘。在一较佳实施例中,较薄的主动层154的第二厚度tSi2介于5埃(Angstrom;)至200范围之间。构成主动层154的半导体材质较佳者为硅,亦可为任何其它元素的半导体,例如锗(Germanium;Ge)、任何合金半导体例如硅-锗、或任何化合物半导体例如砷化镓(Gallium Arsenide;GaAs)或磷化碘(IndiumPhosphide;IP)。在本实用新型中,主动层154的材质为硅,然而硅可以是松散态(Relaxed State)或密合的(Strained)硅。主动层154较厚的主动区170a中形成的主动组件195则借由例如浅沟渠隔离所形成的隔离区160以相互绝缘。利用例如浅沟渠隔离以相互绝缘的主动层154,其中第一厚度tSi1介于100至2000范围之间。Please refer to FIG. 4 , which is a cross-sectional view of a semiconductor-on-insulator chip with multiple silicon film thicknesses. Wherein, the
为了使本实用新型的叙述更加详尽与完备,以下描述在主动层或硅膜具有多重厚度的同一片SOI基材上,形成平台隔离及浅沟渠隔离的数种方法,并请配合图5至图8的图示。In order to make the description of the present utility model more detailed and complete, the following describes several methods of forming platform isolation and shallow trench isolation on the same SOI substrate with multiple thicknesses of the active layer or silicon film, and please cooperate with Fig. 5 to Fig. 8 illustrations.
在第一个实施例中,首先提供具有多重主动层厚度的SOI基材。请参照图5,其绘示依照本实用新型一较佳实施例的利用两种不同隔离方法来制造一种具有多重主动层厚度的SOI芯片的方法流程图。请一并参照图6a至图6i,其绘示本实用新型的第一个实施例的制程剖面图。首先,如同步骤202所述,提供具有至少两种不同主动层304厚度的SOI基材30,如图6a所示。其中,SOI基材30于硅基材300上依序堆栈绝缘层302及主动层304而成,且其中绝缘层302可例如埋入氧化层,而至少两种不同主动层304厚度包含具第一厚度的第一区域310、具第二厚度的第二区域320。当然,SOI基材30也可以有具第三厚度的第三区域330,其余依此类推。In a first embodiment, an SOI substrate having multiple active layer thicknesses is first provided. Please refer to FIG. 5 , which shows a flowchart of a method for manufacturing an SOI chip with multiple active layer thicknesses by using two different isolation methods according to a preferred embodiment of the present invention. Please refer to FIG. 6a to FIG. 6i together, which illustrate the cross-sectional view of the manufacturing process of the first embodiment of the present invention. First, as described in
然后,如同步骤204所述,形成第一隔离罩幕305于SOI基材30的主动层304上,其中第一隔离罩幕305用以形成后续的平台隔离之用。第一隔离罩幕305的材质可为任何现有技术使用的已知罩幕材质,例如光阻、氧化硅、氮化硅、或上述材质的组合。第一隔离罩幕305可为或不为共形形状(Conformal Topology),也就是说,当第一隔离罩幕305的厚度为一致时,第一隔离罩幕305为共形的,但当第一隔离罩幕305的厚度不一致时,第一隔离罩幕305就不为共形的。第一隔离罩幕305经过图案化后暴露出数个开口306,如图6b所示,这些开口306后续在主动层304的第二区域320中即将形成沟渠308(如图6c所示)的区域。接着,如同步骤206所述,利用蚀刻制程,例如反应性离子蚀刻(Reactive Ion Etching;RIE),在主动层304的第二区域320中蚀刻出数个沟渠308并暴露出部分的绝缘层302,而形成如图6c所示的SOI芯片的剖面图,其中沟渠308将主动层304的第二区域320分割成隔离的平台312。此外,反应性离子蚀刻所使用的混合气体,至少包含六氟化硫(Sulfur Hexafluoride;SF6)、氦气(Helium;He)、以及氧气(Oxygen;O2)。Then, as described in
根据本实用新型的第一较佳实施例,第一隔离罩幕305用以定义平台隔离。如同步骤208所述,去除第一隔离罩幕305,而形成如图6d所示的结构,可以清楚显示出主动层304的第二区域320被沟渠308隔离成为数个平台312的结构,其中平台312亦称为硅岛(Silicon Island),作为主动区320a之用。According to the first preferred embodiment of the present invention, the first isolation mask 305 is used to define platform isolation. As described in
随后,要形成第二隔离结构。第二隔离结构可以使用现有技术已知的浅沟渠隔离制程来形成。接下来所描述的一般常用的浅沟渠隔离制程。如同步骤210所述,形成第二隔离罩幕315于SOI基材30的主动层304上,其中第二隔离罩幕315的材质可为任何现有技术使用的已知罩幕材质,例如氧化硅或氮化硅。第二隔离罩幕315较佳的材质为抗氧化材质,例如氮化硅层覆盖于垫氧化硅层上。可利用干热氧化(DryThermal Oxidation)法先形成一层垫氧化硅层,然后,利用化学气相沉积(ChemicalVapor Deposition;CVD)法,在氧化硅层上堆栈氮化硅层,其中化学气相沉积法利用二氯硅甲烷(Dichlorosilane)以及氨气(Ammonia)作为反应气体。接着,利用微影制程将第二隔离罩幕315图案化,再使用反应性离子蚀刻制程,蚀刻第二隔离罩幕315,其中反应性离子蚀刻制程利用六氟化硫、氦气及三氟甲烷(Trifluoromethane)作为蚀刻反应气体。图案化的第二隔离罩幕315暴露出即将形成沟渠结构的开口316,例如浅沟渠隔离,如图6e所示。Subsequently, a second isolation structure is to be formed. The second isolation structure can be formed using a shallow trench isolation process known in the art. The commonly used shallow trench isolation process is described next. As described in
再如同步骤212所述,利用第二隔离罩幕315在主动层304的第一区域310及第三区域330暴露出的开口316中蚀刻出沟渠318,并暴露出部分的绝缘层302,形成如图6f所示的结构,可以清楚显示出主动层304的第一区域310及第三区域330分别被沟渠318隔离成主动区310a与主动区330a的结构。接下来,利用热氧化(ThermalOxidation)法在沟渠318的侧壁上成长一层氧化硅318a,然后使氧化硅318a填满沟渠318。亦可利用化学气相沉积法沉积氧化硅318a。填充的氧化硅318a可经过回火步骤使其致密(Densification)。利用化学机械研磨(Chemical MechanicalPolishing;CMP)平坦化SOI基材30,而形成如图6g所示的剖面图。残留的第二隔离罩幕315可利用适当的蚀刻剂加以移除。倘若第二隔离罩幕315是氮化硅层位于氧化硅层上的堆栈结构,则可先在热磷酸中蚀刻,然后再于氢氟酸中蚀刻,以移除第二隔离罩幕315,如此就完成形成浅沟渠隔离的制程,而得到如图6h示的剖面图。然后,如同步骤214所述,于主动层304上制作主动组件340,而形成如图6i的结构。Again as described in
在第二个实施例中,则先形成浅沟渠隔离,再形成平台隔离。请参照图7,其所绘示为依照本实用新型另一较佳实施例的利用两种不同隔离方法来制造一种具有多重主动层厚度的SOI芯片的方法流程图。请一并参照图8a至图8i,其绘示本实用新型的第二个实施例的制程剖面图。首先如步骤402所述,提供具有至少两种不同主动层504厚度的SOI基材50,其中SOI基材50于硅基材500上依序堆栈绝缘层502及主动层504而成,且其中绝缘层502可例如埋入氧化层,而至少两种不同主动层504厚度包含具第一厚度的第一区域510以及具第二厚度的第二区域520。当然,SOI基材也可以有具第三厚度的第三区域530,其余依此类推,如图8a所示。In the second embodiment, the shallow trench isolation is formed first, and then the platform isolation is formed. Please refer to FIG. 7 , which is a flow chart of a method for manufacturing an SOI chip with multiple active layer thicknesses by using two different isolation methods according to another preferred embodiment of the present invention. Please refer to FIG. 8a to FIG. 8i together, which illustrate the cross-sectional view of the manufacturing process of the second embodiment of the present invention. First, as described in
然后,如同步骤404所述,形成第一隔离罩幕505于SOI基材50的主动层504上,其中第一隔离罩幕505用以形成后续的浅沟渠隔离区。第一隔离罩幕505的材质较佳者为氮化硅层覆盖于氧化硅层上。浅沟渠隔离制程正如上述的第一个实施例所描述,用以绝缘主动层504的第一区域510与第三区域530,而浅沟渠隔离制程剖面图绘示于图8b至图8e。第一隔离罩幕505可利用于热氧化法先形成一层垫氧化硅层,然后,利用化学气相沉积法,在氧化硅层上堆栈氮化硅层,其中化学气相沉积法利用二氯硅甲烷以及氨气作为反应气体。接着,利用微影制程将第一隔离罩幕505图案化,再使用反应性离子蚀刻制程,蚀刻第一隔离罩幕505,其中反应性离子蚀刻制程利用六氟化硫、氦气及三氟甲烷作为蚀刻反应气体。图案化的第一隔离罩幕505暴露出即将形成沟渠结构的开口506,例如浅沟渠隔离,如图8b所示。Then, as described in
接着,如同步骤406所述,于第一隔离罩幕505在主动层504的第一区域510及第三区域530中暴露出的开口506中蚀刻出沟渠508,并暴露出部分的绝缘层502,形成如图8c所示的结构。接下来,利用热氧化法在沟渠508的侧壁上成长一层氧化硅512,然后使氧化硅512填满沟渠508。亦可利用化学气相沉积法沉积氧化硅512。填充的氧化硅512可经过回火步骤使其致密。利用化学机械研磨平坦化SOI基材50,而形成如图8d所示的剖面图。残留的第一隔离罩幕505可利用适当的蚀刻液加以移除。倘若第一隔离罩幕505是氮化硅层位于氧化硅层的堆栈结构,则可先在热磷酸中蚀刻,然后再于氢氟酸中蚀刻,以移除第一隔离罩幕505,如同步骤408所述,如此就完成形成浅沟渠隔离的制程,而得到如图8e示的剖面图。Next, as described in
因此在第二个实施例中,第一隔离罩幕505用以定义浅沟渠隔离结构。接下来,如同步骤410所述,沉积并图案化第二隔离罩幕515,其中沟渠516用以定义平台(硅岛)结构,如图8f所示。然后,如同步骤412所述,利用蚀刻制程,借由形成沟渠518以定义出被沟渠518所隔离的平台(硅岛),并暴露出部分的绝缘层502,如图8g所示,其中沟渠518即为平台隔离。然后,移除第二隔离罩幕515,如图8h所示,可以清楚显示出主动层504的第一区域510及第三区域530分别被氧化硅512隔离成主动区510a与主动区530a的结构,而主动层504的第二区域520被沟渠518隔离成数个主动区520a。随后,如同步骤414所述,于主动层504上制作主动组件540,而形成如图8i的结构。Therefore, in the second embodiment, the
在又一个实施例中,平台隔离亦可应用在具有不同厚度的众多主动区域上。举例而言,平台隔离可应用在具至少两种不同厚度的多个主动区上,并不局限于单一厚度的主动区的应用。在这个实施例中,由平台隔离所隔离的主动区的厚度介于5至1000范围之间。In yet another embodiment, platform isolation can also be applied to multiple active regions with different thicknesses. For example, platform isolation can be applied to multiple active regions with at least two different thicknesses, and is not limited to the application of active regions with a single thickness. In this embodiment, the thickness of the active region isolated by the mesa isolation is in the range of 5 Å to 1000 Å.
由上述本实用新型较佳实施例可知,应用本实用新型具有下列优点。本实用新型于主动层厚度较薄的主动区设置平台隔离,而主动层厚度较厚的主动区则设置浅沟渠隔离。更进一步而言,本实用新型教示一种用于主动层厚度较薄的主动区的隔离结构及其制造方法,其中这种隔离结构各自分离又简单,可避免先前技术的缺点。因此,就避开在主动层厚度不同的区域使用特定隔离制程的问题。It can be seen from the preferred embodiments of the utility model described above that the application of the utility model has the following advantages. The utility model is provided with platform isolation in the active area with thinner active layer, and with shallow ditch isolation in the active area with thicker active layer. Furthermore, the present invention teaches an isolation structure for an active region with a thin active layer and a manufacturing method thereof, wherein the isolation structures are separate and simple, and can avoid the disadvantages of the prior art. Therefore, the problem of using a specific isolation process in regions with different active layer thicknesses is avoided.
所以,由上述本实用新型较佳实施例可知,应用本实用新型的优点就是在具有多重主动层厚度的SOI芯片的一部分提供平台隔离。Therefore, it can be seen from the above-mentioned preferred embodiments of the present invention that the advantage of applying the present invention is to provide platform isolation in a part of the SOI chip with multiple active layer thicknesses.
本实用新型的另一优点是对具有多重主动层厚度的SOI芯片的一部分提供现有的隔离区,例如浅沟渠隔离区。Another advantage of the present invention is to provide existing isolation regions, such as shallow trench isolation regions, for a portion of an SOI chip with multiple active layer thicknesses.
本实用新型的又一优点是对具有主动层厚度不同的多重主动区提供平台隔离。Yet another advantage of the present invention is to provide platform isolation for multiple active regions having different active layer thicknesses.
然而,以上所述,仅为本实用新型的具体实施例的详细说明与附图,并非用以限制本实用新型及本实用新型的特征,所有熟悉该项技艺的人,依本实用新型的构思所做的等效修饰或变化,皆应包含于本实用新型的权利要求中。However, the above descriptions are only detailed descriptions and accompanying drawings of specific embodiments of the present utility model, and are not intended to limit the utility model and its features. All equivalent modifications or changes should be included in the claims of the present utility model.
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