CN2715885Y - Gradient strong magnetic field unidirectional solidification crystallization apparatus - Google Patents
Gradient strong magnetic field unidirectional solidification crystallization apparatus Download PDFInfo
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- CN2715885Y CN2715885Y CN 200420037333 CN200420037333U CN2715885Y CN 2715885 Y CN2715885 Y CN 2715885Y CN 200420037333 CN200420037333 CN 200420037333 CN 200420037333 U CN200420037333 U CN 200420037333U CN 2715885 Y CN2715885 Y CN 2715885Y
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- 238000007711 solidification Methods 0.000 title claims abstract description 17
- 230000008023 solidification Effects 0.000 title claims abstract description 17
- 238000002425 crystallisation Methods 0.000 title claims abstract description 16
- 230000008025 crystallization Effects 0.000 title claims abstract description 16
- 239000013078 crystal Substances 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 21
- 238000009413 insulation Methods 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 239000002826 coolant Substances 0.000 claims abstract description 5
- 230000006698 induction Effects 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000012768 molten material Substances 0.000 abstract description 4
- 239000000203 mixture Substances 0.000 abstract description 2
- 238000002360 preparation method Methods 0.000 abstract description 2
- 238000005204 segregation Methods 0.000 description 5
- 230000005484 gravity Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000005486 microgravity Effects 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
本实用新型涉及一种梯度强磁场单向凝固结晶装置,属磁场控制晶体生长的晶体制备技术领域。本实用新型包括有盛放熔融态材料的坩埚或模型,其旁侧设有加热元件、保温层,隔热水套,超导线圈,超导线圈置于杜瓦罐内,坩埚或模型的下面设置有可通入冷却剂的冷却器;装置下部的拉出装置的上面设有导轨和平台,拉出装置可使平台上的冷却器沿导轨向前移动,并带动上面坩埚或模型同步移动。超导线圈通入直流电最高为1000A,产生的磁场的磁感应强度B为1-40T范围内,Bz(dBz/dz)值在200-3400T2/m范围内。本实用新型装置可制备出成分和性能均匀的结晶晶体材料。
The utility model relates to a unidirectional solidification and crystallization device with a strong gradient magnetic field, which belongs to the technical field of crystal preparation in which crystal growth is controlled by a magnetic field. The utility model comprises a crucible or a model for containing molten materials, and a heating element, a thermal insulation layer, a heat insulating jacket, a superconducting coil are arranged on the side thereof, and the superconducting coil is placed in a Dewar tank, and the crucible or the model is under the A cooler that can be fed into the coolant is provided; a guide rail and a platform are provided on the pull-out device at the bottom of the device, and the pull-out device can make the cooler on the platform move forward along the guide rail, and drive the upper crucible or model to move synchronously. The superconducting coil is fed with direct current up to 1000A, the magnetic induction intensity B of the generated magnetic field is in the range of 1-40T, and the value of Bz (dBz/dz) is in the range of 200-3400T 2 /m. The device of the utility model can prepare crystalline crystal materials with uniform composition and properties.
Description
技术领域technical field
本实用新型涉及一种梯度强磁场单向凝固结晶装置,属磁场控制晶体生长的晶体制备技术领域。The utility model relates to a unidirectional solidification and crystallization device with a strong gradient magnetic field, which belongs to the technical field of crystal preparation in which crystal growth is controlled by a magnetic field.
背景技术Background technique
以往在磁场作用下单向凝固生长晶体材料的方法和装置上存在一些技术上的缺陷和不足,主要是在单向凝固生长晶体的过程中,由于溶质再分配和密度差别等原因,受重力的作用,易于产生溶质的偏聚、即偏析,这会导致晶体材料性能及其均质性降低。因而,为减轻这种偏析,人们曾采用在太空微重力环境或落管中生长晶体的方法,但是在太空环境生长晶体材料的费用昂贵,另外在落管中生长晶体时间太短,难以生长出实用材料,因此有必要寻找一种新的方法来制备完善均匀的晶体材料。In the past, there were some technical defects and deficiencies in the methods and devices for unidirectional solidification and growth of crystal materials under the action of a magnetic field. Therefore, it is easy to produce segregation of solute, that is, segregation, which will lead to a decrease in the performance and homogeneity of the crystal material. Therefore, in order to alleviate this segregation, people have used the method of growing crystals in a space microgravity environment or in a drop tube, but the cost of growing crystal materials in a space environment is expensive, and in addition, the time for growing crystals in a drop tube is too short to grow Practical materials, so it is necessary to find a new method to prepare perfect and uniform crystal materials.
发明内容Contents of the invention
本发明的目的是提供一种在梯度强磁场控制下单向凝固结晶的装置。The object of the present invention is to provide a device for unidirectional solidification and crystallization under the control of a strong gradient magnetic field.
本实用新型的目的是通过下述技术方案来实现的。The purpose of this utility model is achieved through the following technical solutions.
本实用新型的梯度强磁场单向凝固结晶装置,包括有装有超导线圈的超导磁体、加热元件、保温层、可控拉动装置等,其特征在于本装置的中央设有一盛放熔融态材料的坩埚或模型,其旁侧设有加热元件、加热元件外侧设置有保温层,再外侧贴近保温层处设有隔热水套,最外侧设置有超导线圈,超导线圈置于杜瓦罐内,在容器坩埚或模型的上方设置有保温密封盖,下部设置有隔热保温垫板;坩埚或模型内,上部的熔融态材料与操作过程中将形成的、位于下部的凝固结晶部分之间形成一凝固结晶界面;坩埚或模型的下面设置有可通入冷却剂的冷却器;装置下部的拉出装置的上面设有导轨和平台,拉出装置可使平台上的冷却器沿导轨向前移动,并带动上面坩埚或模型同步移动。The gradient strong magnetic field unidirectional solidification and crystallization device of the utility model includes a superconducting magnet equipped with a superconducting coil, a heating element, a thermal insulation layer, a controllable pulling device, etc. The crucible or model of the material has a heating element on its side, an insulation layer on the outside of the heating element, and an insulating water jacket on the outer side close to the insulation layer. A superconducting coil is installed on the outermost side, and the superconducting coil is placed in the Dewar In the tank, a thermal insulation sealing cover is provided above the container crucible or model, and a heat insulation pad is provided at the lower part; in the crucible or model, there is a gap between the molten material in the upper part and the solidification crystal part that will be formed in the lower part during operation A solidified crystallization interface is formed between them; a cooler that can be fed into the coolant is provided under the crucible or the model; a guide rail and a platform are provided on the upper part of the pull-out device at the lower part of the device, and the pull-out device can make the cooler on the platform move along the guide rail. Move forward and drive the upper crucible or model to move synchronously.
超导线圈通入直流电最高为1000A,产生的磁场的磁感应强度B为1-40T范围内,Bz(dBz/dz)值在200-3400T2/m范围内。The superconducting coil is fed with direct current up to 1000A, the magnetic induction intensity B of the generated magnetic field is in the range of 1-40T, and the value of Bz (dBz/dz) is in the range of 200-3400T 2 /m.
本实用新型是根据以下原理设计而成的:任何物质均具有磁性,在梯度强磁场中均产生磁化力,其磁化力可表示为:The utility model is designed according to the following principles: any substance has magnetism, and a magnetizing force is generated in a strong gradient magnetic field, and its magnetizing force can be expressed as:
其中,F-磁化力,N/Kg;χ-质量磁化率;μ0=4π×10-7Wb/m·A; B-磁场强度,T。力方向取决于χ( B·) B,当其与重力相反时可抵消重力,从而抑制偏析发生。同时,强静磁场也可对导电液体中的对流产生反向罗伦兹力从而加以抑制。现梯度强磁场已可经济地长期获得,因此可在地面上长期进行晶体材料和其他材料的生长,其费用则大大降低。Wherein, F—magnetizing force, N/Kg; χ—mass magnetic susceptibility; μ 0 =4π×10 -7 Wb/m·A; B—magnetic field intensity, T. The direction of the force depends on χ( B · ) B, which can counteract the gravity when it is opposite to the gravity, thereby inhibiting the occurrence of segregation. At the same time, the strong static magnetic field can also generate a reverse Lorentz force to the convection in the conductive liquid to suppress it. Now the strong gradient magnetic field can be economically obtained for a long time, so the growth of crystal materials and other materials can be carried out on the ground for a long time, and the cost is greatly reduced.
超导螺线管线圈在低温下处于超导态,通入电流后产生大于1特斯拉的强磁场,并根据晶体材料的磁性,设定χ( B·) B的方向和大小,使之与重力抵消;将欲生长的晶体材料的固/液界面保持在χ( B·) B值最大处附近,连续拉出已结晶部分,即可结晶出均匀的晶体材料。The superconducting solenoid coil is in a superconducting state at low temperature, and a strong magnetic field greater than 1 Tesla is generated after the current is passed through, and according to the magnetic properties of the crystal material, χ( B·) The direction and size of B make it offset with gravity; the solid/liquid interface of the crystal material to be grown is kept at χ( B·) Near the maximum B value, the crystallized part can be continuously pulled out to crystallize a uniform crystal material.
本发明优点:Advantages of the present invention:
本实用新型装置结构简单、便于操作、能防止偏析而导致晶体均匀性降低并影响晶体材料的性能,能制备出完善均匀的晶体材料。本实用新型的装置可在地面实现微重力环境下凝固结晶,控制单向凝固结晶中溶质分布,制取成分和性能均匀的材料。The device of the utility model has the advantages of simple structure and convenient operation, can prevent segregation from reducing crystal uniformity and affect the performance of crystal materials, and can prepare perfect and uniform crystal materials. The device of the utility model can realize solidification and crystallization in a microgravity environment on the ground, control solute distribution in one-way solidification crystallization, and produce materials with uniform composition and properties.
附图说明Description of drawings
图1为本实用新型的强磁场下单向凝固结晶装置结构示意图。Fig. 1 is a schematic structural diagram of a unidirectional solidification and crystallization device under a strong magnetic field of the present invention.
图2为凝固结晶界面与磁场参数Bz(dBz/dz)间关系曲线图Figure 2 is a graph showing the relationship between the solidified crystal interface and the magnetic field parameter Bz (dBz/dz)
具体实施方式Detailed ways
现结合附图和实施例,将本实用新型装置进一步叙述于后。Now in conjunction with accompanying drawing and embodiment, the utility model device is further described in the following.
实施例一:,参见图1和图2,本实用新型的梯度强磁场单向凝固结晶装置,包括有装有超导线圈的超导磁体、加热元件、保温层、可控拉动装置等,本装置的中央设有一盛放熔融态材料4的坩埚或模型3,其旁侧设有加热元件2、加热元件2外侧设置有保温层8,再外侧贴近保温层8处设有隔热水套5,最外侧设置有超导线圈7,超导线圈7置于杜瓦罐6内,在容器坩埚或模型3的上方设置有保温密封盖1,下部设置有隔热保温垫板10;坩埚或模型3内,上部的熔融态材料4与操作过程中将形成的、位于下部的凝固结晶部分9之间形成一凝固结晶界面15;坩埚或模型3的下面设置有可通入冷却剂的冷却器11;装置下部的拉出装置14的上面设有导轨13和平台12,拉出装置14可使平台12上的冷却器11沿导轨13向前移动,并带动上面坩埚或模型3同步移动。Embodiment 1: Referring to Fig. 1 and Fig. 2, the gradient strong magnetic field unidirectional solidification and crystallization device of the present utility model includes a superconducting magnet equipped with a superconducting coil, a heating element, an insulating layer, a controllable pulling device, etc., the present invention The center of the device is provided with a crucible or
当超导磁体内的超导线圈处于低温超导态时,通入直流电,最高可达1000A,可产生10T以上的强磁场,并尽可能提高Bz(dBz/dz)的值,其中Bz为轴向磁感应强度,dBz/dz为磁场梯度(见图2)。When the superconducting coil in the superconducting magnet is in the low-temperature superconducting state, direct current can be applied, up to 1000A, which can generate a strong magnetic field above 10T, and increase the value of Bz (dBz/dz) as much as possible, where Bz is the axis Magnetic induction intensity, dBz/dz is the magnetic field gradient (see Figure 2).
在操作过程中,首先根据材料的磁性和凝固特性确定凝固结晶界面位置15,然后将坩埚或模型3中材料4在无磁场在加热元件2的加热下熔化并保温足够时间,再向超导线圈7通入电流,使之产生预定强度磁场;其次,向冷却器16中通入冷却剂进行冷却或控制加热原件2加热功率,使凝固结晶界面15处于前确定的位置处;经一定时间,然后启动拉出装置14,使冷凝器11与平台12沿导轨13向前移动,从而带动坩埚或模型3同步移动,将已凝固部分9以预定速度拉出(保持凝固结晶界面15相对磁场位置不变),直至熔体完全凝固结晶。In the course of operation, first determine the solidification crystal interface position 15 according to the magnetic properties and solidification properties of the material, then melt the material 4 in the crucible or
超导线圈通入直流电最高为1000A,产生的磁场的磁感应强度B为1-40T范围内,Bz(dBz/dz)值在200-3400T2/m范围内,根据材料而异。The superconducting coil is fed with a direct current of up to 1000A, and the magnetic induction B of the generated magnetic field is in the range of 1-40T, and the value of Bz (dBz/dz) is in the range of 200-3400T 2 /m, which varies according to the material.
所用材料可以是稀土金属、金属铜、金属铝及合金钢铁等。The materials used can be rare earth metals, metal copper, metal aluminum and alloy steel and so on.
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CN103008623A (en) * | 2012-12-25 | 2013-04-03 | 上海大学 | Method for refining crystal grains by utilizing strong magnetic field and special metal solidification casting device thereof |
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CN105081288A (en) * | 2015-08-17 | 2015-11-25 | 共慧冶金设备科技(苏州)有限公司 | Experiment simulation device and method for studying solidification process of metal melt under temperature field and flow field coupled condition |
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