CN2599260Y - Composite flexible sealed piston ring - Google Patents
Composite flexible sealed piston ring Download PDFInfo
- Publication number
- CN2599260Y CN2599260Y CNU032396821U CN03239682U CN2599260Y CN 2599260 Y CN2599260 Y CN 2599260Y CN U032396821 U CNU032396821 U CN U032396821U CN 03239682 U CN03239682 U CN 03239682U CN 2599260 Y CN2599260 Y CN 2599260Y
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- CN
- China
- Prior art keywords
- ring
- piston
- lower floor
- upper strata
- piston ring
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- Expired - Fee Related
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- 239000002131 composite material Substances 0.000 title abstract description 11
- 238000007789 sealing Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 2
- 239000004677 Nylon Substances 0.000 claims 1
- 229920001778 nylon Polymers 0.000 claims 1
- 239000004033 plastic Substances 0.000 claims 1
- 229920003023 plastic Polymers 0.000 claims 1
- 238000002485 combustion reaction Methods 0.000 abstract description 5
- 238000005461 lubrication Methods 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 abstract description 2
- 230000002706 hydrostatic effect Effects 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 13
- 239000007789 gas Substances 0.000 description 9
- 239000000314 lubricant Substances 0.000 description 6
- 239000000295 fuel oil Substances 0.000 description 5
- 210000002421 cell wall Anatomy 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000036244 malformation Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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- Pistons, Piston Rings, And Cylinders (AREA)
Abstract
The utility model relates to a composite flexible sealed piston ring, which comprises an upper ring, a lower ring and a side ring. The side ring is placed at the inside between the upper ring and the lower ring or is placed at the outside between the upper ring and the lower ring. The height of the side ring is equaled to the total thickness of the upper ring and the lower ring. The opening of the piston rings are staggered with each other in 120 degree or other degree, and are overlapped in a ring groove of the piston. When the piston rings are overlapped with each other, the contact surface of the piston rings is in rectangular figure or in arc figure. The thickness of the upper ring is 0.3-3 mm, so is that of the lower ring. A piston can be provided with one piston ring. As the sealed performance is enhanced, the utility model improves combustion condition of the burning mixture, avoids leakage of the gas and the lubrication oil, enhances output power of the power equipment, reduces energy consumption, and prolongs the service life of the cylinder and the piston. Applied in the steam cylinder for car, the exhaust emission of the utility model exceeds II standard or is according with Europe III standard. Except for being applied by the combination engine, the utility model is suitable for devices for piston movement such as compressor and hydrostatic machine.
Description
Technical field
The utility model relates to a kind of piston cylinder, refers in particular to a kind of combined type flexible sealing piston ring.
Background technique
Internal-combustion engine, compressor and hydraulic press are respectively by fuel oil or other power source, through piston to-and-fro motion and work done in cylinder barrel, the malformation that the mechanical friction that its work done process is produced also can bring inner wall of cylinder and piston appearance, this distortion not only influences seal between cylinder barrel and the piston, also can cause the working life of work done performance decrease and shortening cylinder barrel and piston ring.
Cylinder of internal combustion engine as shown in Figure 1, slidely connect piston in its cylinder barrel, offer the multiple tracks annular groove on the piston, be equiped with one deck piston ring in the per pass annular groove, when guaranteeing its seal, generally will leave the opened gap of sideshake between glade plane space, piston ring and the piston ring groove between piston and the cylinder barrel and back clearance, piston ring, the normal operation of piston has promptly been kept in these gaps, has also brought drawbacks such as oil impregnate or gas leakage.In order to guarantee that piston ring can all keep closely contacting with cylinder inner wall in use initial stage, mid-term and later stage, during piston ring, generally also to reserve enough expansionary forces during design for it.At high temperature, high pressure with have under corrosive condition, prolongation along with service time, the expansionary force of piston ring descends, cylinder inner wall is round because of the mistake of wearing and tearing or the material variation produces in the position, upper, middle and lower in various degree gradually, the physical dimension of piston ring and piston ring groove also can deform, the variation in these later stages all will cause its sealability to descend, and fuel oil and lubrication oil consumption increase, and output power reduces and noxious gas emission strengthens.Because existing piston ring generally adopts single layer of rings, its structure characteristic has limited it can bring into play good seal action from start to finish.
Summary of the invention
The technical problems to be solved in the utility model provides a kind of combined type flexible sealing piston ring, it can overcome the early stage influence that various design gaps bring for the cylinder sealing effect, can improve the intermediary and later stages influence of bringing for the cylinder sealing effect again, thereby reach the purpose that usability is stable, reduce fuel oil and lubrication oil consumption, reduction exhaust emissions because of wearing and tearing and distortion.
The utility model is that the technological scheme that its technical problem of solution is adopted is: a kind of combined type flexible sealing piston ring, comprise cylinder barrel 1, piston 2 and piston ring, piston 2 is provided with the multiple tracks piston ring groove, and piston ring is installed in the piston ring groove, and piston ring is provided with gap-clearance of piston rings.Piston ring is made of upper strata ring 3, lower floor's ring 4 and side ring 5, and side ring 5 is arranged on the inboard or the outside of upper strata ring 3 and lower floor's ring 4, and the height of side ring 5 equals the thickness sum of upper strata ring 3 and lower floor ring 4.
The gap-clearance of piston rings of upper strata ring 3, lower floor's ring 4 and side ring 5 is staggered 120 ° or arbitrarily angled mutually.
The thickness of upper strata ring 3 and lower floor's ring 4 is 0.3-3mm.
The beneficial effects of the utility model are:
1, good sealing effect: be divided into three flake structure owing to the rectangle piston ring with individual layer is designed to one, and be installed in the piston ring groove after gap-clearance of piston rings staggered mutually, make formed between them have flexibility, the piston ring compound body of servo-actuated and " universal property ", and make it in movement process with piston ring groove on cell wall or down cell wall keep contacting closely, and can not make pressurized gas and lubricant oil seepage in the opposite direction from gap-clearance of piston rings, sideshake and back clearance.
The exhaust emission standard height that 2, can reach: because the consumption of its good seal performance, fuel oil and lubricant oil is little, so this piston ring is installed in the cylinder barrel can reduces content of harmful gas in the toxic emission, if transform old Carburetor automobile, the harmful gas emission of this automobile can be modified into and can surpass European III standard by reaching European I standard with it.
3, reduce energy consumption: because its sealability improves, reduced the consumption of fuel oil and lubricant oil, the output power height reduces hundred kilometers oil consumptions of automobile, has saved the energy.
4, long service life: because the combined type piston ring can be made very thinly, the more original individual layer square of its dilatancy type ring reduces greatly, and its flexibility, servo-actuated and " universal property " improve greatly, it can delay wearing and tearing, distortion and mistake circle between piston ring and the casing wall, can also effectively overcome its influence to sealability after producing distortion and losing circle.
5, save material: because combined type flexible sealing piston ring can be made very thinly on the whole, and a piston body can only be installed one seal ring, compare with existing multiple tracks single rectangular piston ring and can save a large amount of raw material, reduce the maintenance and the renewal cost of piston and cylinder barrel simultaneously.
6, transformation is installed easily: its not only suitable being installed on the piston of new making, can also reequip with piston existing easily.
7, applied range: it is not only applicable to the cylinder of internal-combustion engine, is applicable to that also compressor, hydraulic press etc. do other devices of piston motion.
Description of drawings
Fig. 1 is existing piston ring mounting structure schematic representation.
Fig. 2 is the utility model piston ring mounting structure sectional view.
Fig. 3 is the utility model piston ring composite structure stereogram.
Fig. 4 is the piston ring composite structure sectional view of rectangular cross-section for interior side ring.
Fig. 5 is the piston ring composite structure sectional view in concave arc shape cross section for interior side ring.
Fig. 6 is the piston ring composite structure sectional view in convex cross section for interior side ring.
Fig. 7 is the piston ring composite structure sectional view of rectangular cross-section for outer ring.
Fig. 8 is the piston ring composite structure sectional view in convex cross section for outer ring.
Fig. 9 is the piston ring composite structure sectional view in concave arc shape cross section for outer ring.
Embodiment
Below in conjunction with accompanying drawing embodiment of the present utility model is done to describe in further detail.
As Fig. 2, Fig. 3, shown in Figure 4, a kind of combined type flexible sealing piston ring comprises cylinder barrel 1, piston 2 and the piston ring that is made of metal, and piston 2 is provided with 1 road piston ring groove, and piston ring is installed in the piston ring groove, and piston ring is provided with gap-clearance of piston rings.Wherein piston ring is made of 0.7mm thick upper strata ring 3 and thick lower floor's ring 4 and the high side ring 5 of 1.4mm of 0.7mm, and side ring 5 is arranged on the inboard of upper strata ring 3 and lower floor's ring 4, and the cross section of each ring is huge.The gap-clearance of piston rings of upper strata ring 3, lower floor's ring 4 and side ring 5 is staggered 120 ° mutually, and it is arbitrarily angled to stagger mutually in addition.Owing to being designed to one, the rectangle piston ring with single track is divided into three flake structure, upper strata ring, lower floor's ring in this structure have all had identical expansionary force with side ring, gap-clearance of piston rings is being staggered 120 ° mutually when being installed on piston ring groove, make formed between them have flexibility, the piston ring compound body of servo-actuated and " universal property ".Because the application of this composite piston body, make piston in descending air inlet, up compression and work done process, all the time under the reaction of high pressure air with the piston ring groove that is contacted on cell wall or down cell wall keep contact closely, and can not make pressurized gas and lubricant oil seepage in the opposite direction from gap-clearance of piston rings, sideshake and back clearance.In the intermediary and later stages that piston ring uses, casing wall and piston ring can produce wearing and tearing, distortion and lose circle because of friction, but because the combined type piston ring is made very thinly, upper and lower layers ring sum only has 1.4mm, the huge ring of the more original single track of its dilatancy reduces greatly, and its flexibility, servo-actuated and " universal property " improve greatly, and the piston ring of this composite structure has not only slowed down the mutual wearing and tearing between cylinder barrel and the piston ring, can also effectively overcome its influence to sealability after producing distortion and losing circle.
As Fig. 5, shown in Figure 6, side ring 5 is arranged on the inboard of upper strata ring 3 and lower floor's ring 4, and upper strata ring 3, lower floor's ring 4 are arc with the surface of contact of side ring 5, and its arc shaped surface coincide mutually.
As shown in Figure 7, side ring 5 is arranged on the outside of upper strata ring 3 and lower floor's ring 4, and the cross section of each ring is rectangle.
As Fig. 8, shown in Figure 9, side ring 5 is arranged on the outside of upper strata ring 3 and lower floor's ring 4, and upper strata ring 3, lower floor's ring 4 are arc with the surface of contact of side ring 5, and its arc shaped surface coincide mutually.
A red Santana station wagon totally travels 17.3 ten thousand kilometers, and vehicle condition is serious burn oil, following gas blowby, 12 liters of average hundred kilometers oil consumptions.When opening and inspecting cylinder, the 1-4 cylinder all occurs wearing and tearing in various degree and loses circle, and the zanjon of high 5mm, long 100mm, about deeply 0.15mm is together arranged apart from top dead center 100mm place on the right side of 3 cylinders, the utility model combined type that after sand papering, changes the outfit flexible sealing piston ring one cover, behind the kilometer that travels surplus in the of 200, its tail gas is checked, obtained outstanding beneficial effect.Now that the check result of this tail gas index and European II number and III standard control is as follows:
| Europe I standard | Europe II standard | Europe III standard | This car test measured value | |
| ?CO％ | ?4.7 | ?2.9 | ?1.1 | ?0.65 |
| ?HC×10 -6 | ?400 | ?215 | ?120 | ?79 |
| ?NO×10 -6 | ?2450 | ?1300 | ?1500 | ?1480 |
| Engine speed r/min | ?1840 | |||
The vehicle condition check result of this car when continuing to drive to 1.8 ten thousand kilometers is: power performance is good, hundred kilometers oil consumption 7.5-8 litres, and the fuel consumption of lubricant oil is also in range of normal value.
Owing to the raising of piston ring packing performance, improved the combustion condition of inflammable mixture, avoided the seepage of combustion gas and lubricant oil, improved the output power of power equipment, reduce the consumption of the energy, reduced discharge of harmful gases amount in the waste gas, prolonged the working life of cylinder barrel and piston.
Claims (7)
1, a kind of combined type flexible sealing piston ring, comprise cylinder barrel (1), piston (2) and piston ring, piston (2) is provided with the multiple tracks piston ring groove, piston ring is installed in the piston ring groove, piston ring is provided with gap-clearance of piston rings, it is characterized in that: described piston ring encircles (3), lower floor's ring (4) and side ring (5) by the upper strata and is constituted, and described side ring (5) is arranged on the inboard of upper strata ring (3) and lower floor's ring (4), and the height of side ring (5) equals the thickness sum of upper strata ring (3) and lower floor's ring (4).
2, combined type flexible sealing piston ring according to claim 1 is characterized in that: described side ring (5) is arranged on the outside of upper strata ring (3) and lower floor's ring (4).
3, combined type flexible sealing piston ring according to claim 1 and 2 is characterized in that: the gap-clearance of piston rings of described upper strata ring (3), lower floor's ring (4) and side ring (5) is staggered 120 ° mutually.
4, combined type flexible sealing piston ring according to claim 1 and 2, it is characterized in that: the gap-clearance of piston rings of described upper strata ring (3) and lower floor's ring (4) is staggered 90 °～180 ° mutually, and the gap-clearance of piston rings of side ring (5) is staggered arbitrarily angled with the gap-clearance of piston rings of upper strata ring (3) and lower floor's ring (4) respectively mutually.
5, combined type flexible sealing piston ring according to claim 1 and 2 is characterized in that: described upper strata ring (3), lower floor's ring (4) are arc shaped surface with the surface of contact of side ring (5), and each arc shaped surface coincide mutually.
6, combined type flexible sealing piston ring according to claim 1 is characterized in that: the thickness of described upper strata ring (3) and lower floor's ring (4) is 0.3-3mm.
7, combined type flexible sealing piston ring according to claim 1 is characterized in that: the material of described upper strata ring (3), lower floor's ring (4) and side ring (5) is metal, plastics or nylon.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU032396821U CN2599260Y (en) | 2003-03-04 | 2003-03-04 | Composite flexible sealed piston ring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU032396821U CN2599260Y (en) | 2003-03-04 | 2003-03-04 | Composite flexible sealed piston ring |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2599260Y true CN2599260Y (en) | 2004-01-14 |
Family
ID=34167674
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU032396821U Expired - Fee Related CN2599260Y (en) | 2003-03-04 | 2003-03-04 | Composite flexible sealed piston ring |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2599260Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103541830A (en) * | 2013-10-28 | 2014-01-29 | 张枫 | Circular seal assembly |
-
2003
- 2003-03-04 CN CNU032396821U patent/CN2599260Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103541830A (en) * | 2013-10-28 | 2014-01-29 | 张枫 | Circular seal assembly |
| CN103541830B (en) * | 2013-10-28 | 2015-11-11 | 张枫 | Circular seal piston-ring packing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |