CN2581457Y - Non metal cooling wall - Google Patents
Non metal cooling wall Download PDFInfo
- Publication number
- CN2581457Y CN2581457Y CN 02279316 CN02279316U CN2581457Y CN 2581457 Y CN2581457 Y CN 2581457Y CN 02279316 CN02279316 CN 02279316 CN 02279316 U CN02279316 U CN 02279316U CN 2581457 Y CN2581457 Y CN 2581457Y
- Authority
- CN
- China
- Prior art keywords
- cooling stave
- junction body
- cold junction
- horizontal strip
- hot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 66
- 229910052755 nonmetal Inorganic materials 0.000 title abstract description 5
- 239000007769 metal material Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 210000001595 mastoid Anatomy 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 5
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 5
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 4
- 239000011822 basic refractory Substances 0.000 claims description 4
- 229910052593 corundum Inorganic materials 0.000 claims description 4
- 239000010431 corundum Substances 0.000 claims description 4
- 239000003595 mist Substances 0.000 claims description 4
- 235000012149 noodles Nutrition 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 239000004375 Dextrin Substances 0.000 claims description 3
- 229920001353 Dextrin Polymers 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 3
- 235000019425 dextrin Nutrition 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 239000000498 cooling water Substances 0.000 abstract description 5
- 229910000831 Steel Inorganic materials 0.000 description 10
- 239000010959 steel Substances 0.000 description 10
- 229910001018 Cast iron Inorganic materials 0.000 description 6
- 239000011449 brick Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 229910001141 Ductile iron Inorganic materials 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical class [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 229910052728 basic metal Inorganic materials 0.000 description 1
- 150000003818 basic metals Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000005255 carburizing Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- RGPUVZXXZFNFBF-UHFFFAOYSA-K diphosphonooxyalumanyl dihydrogen phosphate Chemical compound [Al+3].OP(O)([O-])=O.OP(O)([O-])=O.OP(O)([O-])=O RGPUVZXXZFNFBF-UHFFFAOYSA-K 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Images
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- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Blast Furnaces (AREA)
Abstract
The utility model relates to a cooling wall used for a blastfurnace, particularly a cooling wall made of non-metal materials. The cooling wall comprises a cooling water pipe and a cooling wall singly composed of a cold end body or a cooling wall combined by the cold end body and a hot end body. When the cooling wall is singly composed of the cold end body, a hot surface is provided with a horizontal strip-shaped groove or a raised strip, or a smooth surface is provided with a convexly and concavely matched inlaid structure on the combined surface between the cold end body and the hot end body. The cooling wall made of non-metal materials having the advantages of low cost, long service life and rich resources leads to a development direction.
Description
(1) technical field: the utility model relates to but wall of a kind of blast furnace cold, particularly relates to a kind of nonmetallic cooling stave.
(2) background technology:, two types of metal cools wall and nonmetallic cooling staves are arranged at present as blast furnace cooling stave.In the metal cools wall, be divided into cast-iron cooling wall again, three kinds of steel cooling wall and copper cooling walls.Cast-iron cooling wall adopts spheroidal graphite cast iron or other cast iron as the material of cooling stave body, when cast, gives and imbeds circulation cooling steel water pipe, forms the flow of cooling water passage.The advantage of cast-iron cooling wall is that cost is lower, but heat conductivility is bad, cooling performance is relatively poor, the steel water pipe exists carburizing and water pipe surface melting phenomenon when cast simultaneously, there is high thermal resistance gap between steel water pipe and cast iron body, defectives such as body material metal toughness difference in use are prone to corrode, crackle, and the life-span is shorter; Steel cooling wall adopts cast steel or rolled sheet material as cooling stave body material, by be cast into the molten steel pipe or in rolled sheet material the bore hole mode, in the cooling stave body, form the flow of cooling water passage.The steel cooling wall material has better toughness, and material melting point is than advantages such as height, and heat conductivility is still lower, the defectives such as melting phenomenon when having the water pipe surface casting equally; Its over-all properties of copper cooling wall is better, and heat conductivility is good, but is worth highly, and many iron and steel enterprises are subjected to economics dictate, can't adopt; CN1259579A discloses a kind of nonmetal cooling apparatus of monomer that is applicable to blast furnace, the body material of this nonmetallic cooling stave is by corundum, silicon carbide, silica flour and wooden calcium sulfonate, aluminium dihydrogen phosphate combines, this blast furnace cooling apparatus (cooling stave) cost is lower, certain advantage is arranged, but water-cooled tube glide path in the cooling stave body is shorter, make cooling performance not ideal, and cause the outer water pipe of last furnace shell to connect complicated, in manufacturing process after the moulding of monomer cooling apparatus matrix, carry out nitrogenize and burn till, cause cost to increase by a relatively large margin, matrix thickness is bigger simultaneously, it is complete to be difficult for nitrogenize, makes material structure, there is defective in performance.
(3) utility model content: the purpose of this utility model is, overcomes the deficiency in the background technology, prolongs the cooling stave life-span, reduces cost, develops nonmetallic cooling stave.
The technical solution of the utility model is: a kind of nonmetallic cooling stave, comprise water-cooled tube, the cooling stave that constitutes separately by the cold junction body, or the cooling stave that is combined into by the cool and heat ends body, when the cold junction body constitutes cooling stave separately, its hot side has horizontal bar connected in star or raised line, or is the light face, and concavo-convex coupling pattern structure is arranged on cool and heat ends body bonding surface.
The pattern structure of convex-concave coupling can be on the hot side of cold junction body, horizontal strip rectangle raised line or horizontal strip mastoid process shape raised line are arranged, or have horizontal strip rectangular recess or horizontal strip mastoid process connected in star on the cold junction body hot side, on the huyashi-chuuka (cold chinese-style noodles) of hot junction body, have the horizontal strip rectangular recess or the horizontal strip mastoid process connected in star that match, or hot junction body huyashi-chuuka (cold chinese-style noodles) is provided with horizontal strip rectangle raised line or the horizontal strip mastoid process shape raised line that matches.
The cooling stave that constitutes separately by the cold junction body, or be combined into cooling stave by the cool and heat ends body, and all be that non-metallic material are made, the non-metallic material of cold junction body are prepared by a certain percentage by main body material and wedding agent material, the main body material is by corundum, silicon carbide, zirconium white, graphite, alumina powder, Pure Silicon Metal micro mist, metallic aluminium powder is mixed evenly by a certain percentage, the wedding agent material is by dextrin, phosphoric acid, and water is mixed by a certain percentage.
Water-cooled tube is embedded in the cold junction body, and water pipe is a serpentine tube, and outside surface has alternate arc convex, and this external surface of cold junction is extended with to install and fix to give and buries web member, seat.
The cool and heat ends body can use identical material or unlike material, and the hot junction body can use one or more non-basic refractories to make.
The hot junction body can be monoblock type and cooperates with the cold junction body by concavo-convex matching structure, or to be the hot junction body by the non-basic refractory goods assembling combination of some amount form with the cold junction body mates.Useful positively effect of the present utility model:
(1) refractoriness under load of nonmetallic cooling stave cold junction body of the present utility model is greater than 1600 ℃, the fusing point of the spheroidal graphite cast iron that adopts than existing blast furnace cooling stave, steel, copper is much higher, make the cooling stave body have good high-temperature adaptability, improve nonmetallic cooling stave resistance to wearing under the condition of high temperature, erosion resistibility and chemical resistance of concrete ability, prolonged cooling stave work-ing life.
(2) in nonmetal body material, use materials such as SiC, C, zirconium white, silicon, aluminium micro mist, make the cooling stave of cast, ramming process that better anti-slag, iron and basic metal erosional competency be arranged, improve wearing quality.
(3) the non-metallic material coefficient of thermal expansion of formation cooling stave cold junction body is little, cooling water circulation like this water pipe can be directly and the furnace shell welding, the inhomogeneous heat expansion that has overcome between existing metal cools wall body and the furnace shell causes the water pipe rupture failure, simplified the complex construction of avoiding water pipe to absorb differential expansion and sealing, nonmetallic cooling stave material heat expansion rate is little, can not occur the phenomenon of metallic substance crack propagation such as cast iron, steel in the use.
(4) the hot junction body adopts and to burn till refractory brick and have than cast, ramming and give clamp dog better intensity, higher compactness and use temperature, in blast furnace is gone into operation the back quite a long time, better protects the cold junction body, opposing machinery, chemical erosion.After work for some time; when burning till refractory brick and be etched totally; be embedded in the effect that the remaining refractory brick performance slag crust in the cold junction body adheres to fulcrum, help the cold junction hot side and generate stable " slag crust " protective layer, obtain to prolong the effect in cooling stave life-span.
(5) the hot junction body can adopt the refractory product of one or more materials to constitute, and makes the present invention can use the different working conditions at position according to difference, selects differing materials, reaches the best effect of making the best use of everything.
(6) its comprehensive cost of nonmetallic cooling stave reduces more than 50% than the facility investment of metal matter cooling stave, the non-metallic material wide material sources, and domestic aboundresources has application promise in clinical practice.
(4) description of drawings
Fig. 1 and Fig. 2 on the cool and heat ends body bonding surface each other rectangular strip convex-concave coupling inlay one of sectional structure synoptic diagram and two.
Fig. 3 and Fig. 4 on the cool and heat ends body bonding surface each other mastoid process strip convex-concave coupling inlay one of sectional structure synoptic diagram and two.
Fig. 5 constitutes cooling stave separately for the cold junction body, and hot side has the sectional structure synoptic diagram of strip rectangular recess.
Fig. 6 is that the A of Fig. 1 is to structural representation.
(5) embodiment:
Embodiment one, two, referring to Fig. 1,2,6, among the figure, 1 for giving the snakelike refrigeration cycle water pipe that is embedded in the cold junction body 2, there is arc convex on the water pipe surface, and 3 is the hot junction body, has strip rectangle raised line or groove on a strip rectangular recess or raised line and the cold junction body hot side to inlay fixing with refractory mortar on the refractory brick of each strip, 4 for giving the connection fastener that is embedded in the cold junction body installation coupling seat 6, and 5 is last furnace shell.
A, this phosphor bodies of cold junction material: its weight proportion is got material by following percentage ratio, corundum 60%, silicon carbide 10%, zirconium white 8%, graphite 8%, 300 order alumina powder 10%, 180 order Pure Silicon Metal micro mist 4% mixes.
B, wedding agent press column weight amount per-cent and get material: dextrin 10%, and phosphoric acid 50%, water 40% is mixed evenly.
C, main body material 92%, wedding agent material 8%, main body material and wedding agent material are mixed by weight percentage, put into the mould of cold junction body, imbed snakelike circulating cooling water pipe and be connected that fastener is poured into a mould or ramming process, through≤600 ℃ of oven dry, make the cold junction body of cooling stave.
Inlay and build by laying bricks or stones on the coupling correspondence position of cold junction body hot side with refractory mortar burn till refractory brick or other the non-basic firebrick identical then, form the hot junction body with cold junction body material.Finished the cooling stave that combines by the cool and heat ends body this moment.
Embodiment three, four, referring to Fig. 3, and 4, among the figure, number identically with embodiment one, two, represent same meaning, do not repeat.Have be, the cool and heat ends body bonding surface on, it is Mastoid bar shaped projection that its convex-concave coupling is inlayed integrated structure, or Mastoid bar shaped is recessed poor.
Embodiment five, and referring to Fig. 5, among the figure, numbering is represented same meaning with embodiment one, two, does not repeat.What present embodiment and embodiment one, two were different is: constitute cooling stave by the cold junction body separately.At the hot side of cold junction body, the rectangular recess of strip can be arranged, or be the light face.
Claims (6)
1. nonmetallic cooling stave, comprise water-cooled tube, the cooling stave that constitutes separately by the cold junction body, or the cooling stave that is combined into by the cool and heat ends body, it is characterized in that: when the cold junction body constitutes cooling stave separately, its hot side has horizontal bar connected in star or raised line, or is the light face, and concavo-convex coupling pattern structure is arranged on cool and heat ends body bonding surface.
2. cooling stave according to claim 1, it is characterized in that: the pattern structure of convex-concave coupling can be on the hot side of cold junction body, horizontal strip rectangle raised line or horizontal strip mastoid process shape raised line are arranged, or have horizontal strip rectangular recess or horizontal strip mastoid process connected in star on the cold junction body hot side, on the huyashi-chuuka (cold chinese-style noodles) of hot junction body, have the horizontal strip rectangular recess or the horizontal strip mastoid process connected in star that match, or hot junction body huyashi-chuuka (cold chinese-style noodles) is provided with horizontal strip rectangle raised line or the horizontal strip mastoid process shape raised line that matches.
3. cooling stave according to claim 1 and 2 is characterized in that: the cooling stave that constitutes separately by the cold junction body, or be combined into cooling stave by the cool and heat ends body, all be that non-metallic material are made, the non-metallic material of cold junction body are prepared by a certain percentage by main body material and wedding agent material, and the main body material is by corundum, silicon carbide, zirconium white, graphite, alumina powder, Pure Silicon Metal micro mist, metallic aluminium powder are mixed evenly by a certain percentage, and the wedding agent material is by dextrin, phosphoric acid, water is mixed by a certain percentage.
4. cooling stave according to claim 1 and 2 is characterized in that: water-cooled tube is embedded in the cold junction body, and water pipe is a serpentine tube, and outside surface has alternate arc convex, and this external surface of cold junction is extended with to install and fix to give and buries web member, seat.
5. cooling stave according to claim 1 and 2 is characterized in that: the cool and heat ends body can use identical material or unlike material, and the hot junction body can use one or more non-basic refractories to make.
6. cooling stave according to claim 1 and 2, it is characterized in that: the hot junction body can be monoblock type and cooperates with the cold junction body by concavo-convex matching structure, or to be the hot junction body by the non-basic refractory goods assembling combination of some amount form with the cold junction body mates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02279316 CN2581457Y (en) | 2002-09-21 | 2002-09-21 | Non metal cooling wall |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02279316 CN2581457Y (en) | 2002-09-21 | 2002-09-21 | Non metal cooling wall |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2581457Y true CN2581457Y (en) | 2003-10-22 |
Family
ID=33742411
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 02279316 Expired - Fee Related CN2581457Y (en) | 2002-09-21 | 2002-09-21 | Non metal cooling wall |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2581457Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102251066A (en) * | 2010-05-18 | 2011-11-23 | 北京联合荣大工程材料有限责任公司 | Cooling wall with pre-coated slag crust |
| CN103052859A (en) * | 2010-03-30 | 2013-04-17 | 贝里金属公司 | Plate cooler stave apparatus and methods for ferrous or non-ferrous metal making furnace |
-
2002
- 2002-09-21 CN CN 02279316 patent/CN2581457Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103052859A (en) * | 2010-03-30 | 2013-04-17 | 贝里金属公司 | Plate cooler stave apparatus and methods for ferrous or non-ferrous metal making furnace |
| CN103052859B (en) * | 2010-03-30 | 2015-12-16 | 贝里金属公司 | Ferrous metal or non-ferrous metal manufacture the board-like cooling wall apparatus and method of stove |
| CN102251066A (en) * | 2010-05-18 | 2011-11-23 | 北京联合荣大工程材料有限责任公司 | Cooling wall with pre-coated slag crust |
| CN102251066B (en) * | 2010-05-18 | 2014-03-26 | 北京联合荣大工程材料有限责任公司 | Cooling wall with pre-coated slag crust |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |