CN2573188Y - Band saw machine chip removal and dust collection device - Google Patents
Band saw machine chip removal and dust collection device Download PDFInfo
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- CN2573188Y CN2573188Y CN 02259486 CN02259486U CN2573188Y CN 2573188 Y CN2573188 Y CN 2573188Y CN 02259486 CN02259486 CN 02259486 CN 02259486 U CN02259486 U CN 02259486U CN 2573188 Y CN2573188 Y CN 2573188Y
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Abstract
Description
【技术领域】【Technical field】
本实用新型涉及一种集屑装置,特别是涉及一种带锯机的排屑集尘装置。The utility model relates to a chip collecting device, in particular to a chip removing and dust collecting device for a band saw machine.
【背景技术】【Background technique】
如图1、2所示,以往一种带锯机10包含一立置于地面的机台11,分别固置于该机台11的两侧的一承置台12、一马达13,及一装设在该承置台12内的锯带单元14,该机台11具有一可置放一工件(图未示)的工作台111,该承置台12略呈C字形,具有一固置于该机台11的固定座121,及一枢结于该固定座121呈可打开及盖合的活动盖122,该锯带单元14具有一装设在该固定座121的一底承部1211内且受该马达13传动的主动轮141,一装设在该固定座121的一顶承部1212内的从动轮142,及一挂连于该主动轮141与该从动轮142且穿过该工作台111的锯带143。As shown in Figures 1 and 2, a conventional
当激活该马达13使该锯带143依循一封闭路径转动,就可对置于该工作台111上的工件(图未示)进行锯切作业,该带锯机10虽具有可锯切工件的使用功效,但是,因为锯切工件(尤其是木材)所产生的碎屑粉尘无集中排出装置,所以存有碎屑粉尘易四处飞散导致影响使用者身体健康、造成工作现场脏乱及容易产生意外(例如火灾)的缺失。When the motor 13 is activated to make the
【实用新型内容】【Content of utility model】
本实用新型的目的在于提供一种可将碎屑粉尘集中排出,及可维护使用者身体健康、环境清洁的带锯机排屑集尘装置。The purpose of the utility model is to provide a band saw machine chip removal and dust collection device that can discharge debris and dust in a concentrated manner, and can maintain the health of users and clean the environment.
本实用新型提供一种带锯机排屑集尘装置,该带锯机包括一机台、分别固设于该机台的一承置台、一马达、一装设在该承置台内且连接该马达的锯带单元,该承置台包括一固设于该机台的固定座,及一枢设于该固定座的活动盖,该锯带单元包括分别装设在该固定座的一底承部、一顶承部内的一主动轮、一从动轮,及一挂连在该主动轮与该从动轮之间且穿过该机台的一工作台的锯带,该排屑集尘装置包含一装设于该活动盖的排屑单元,一装设于该排屑单元的主导屑单元,一装设在该排屑单元内的风扇组合体,及一装设在该机台与该主导屑单元之间的连接管,其特征在于:The utility model provides a chip removal and dust collection device for a band saw machine. The band saw machine comprises a machine platform, a supporting platform respectively fixed on the machine platform, a motor, a motor installed in the supporting platform and connected to the The saw band unit of the motor, the bearing platform includes a fixed seat fixed on the machine table, and a movable cover pivotally arranged on the fixed seat, the saw band unit includes a bottom bearing part respectively installed on the fixed seat , a driving wheel, a driven wheel in a top bearing part, and a saw band that is connected between the driving wheel and the driven wheel and passes through a workbench of the machine platform. The chip removal and dust collection device includes a A chip removal unit installed on the movable cover, a main chip removal unit installed on the chip removal unit, a fan assembly installed in the chip removal unit, and a chip removal unit installed between the machine table and the main chip removal unit. A connecting pipe between units, characterized by:
该排屑单元包括一固置在该活动盖的一底盖部的圈环体,一自该圈环体沿径向延伸的排屑体,一设于该底盖部沿该圈环体的一内环壁设置的第一穿孔,及一封盖于该圈环体、该排屑体的第一盖板,该第一盖板并与该圈环体配合界定出一第一容屑室,该第一盖板与该排屑体结合形成一排屑管;The chip removal unit includes a ring body fixed on a bottom cover of the movable cover, a chip removal body extending radially from the ring body, and a ring body arranged on the bottom cover along the ring body. A first perforation provided on the inner ring wall, and a first cover plate covering the ring body and the chip removal body, the first cover plate cooperates with the ring body to define a first chip chamber , the first cover plate is combined with the chip removal body to form a chip removal tube;
该主导屑单元包括固设于该底盖部的一第一入屑座、一第二入屑座,设于该底盖部且分别位于该第一、二入屑座内的一第一入屑口、一第二入屑口,固设在该第一盖板的导屑组合体,一设于该第一盖板且位于该导屑组合体内的第二穿孔,及一封盖该导屑组合体并配合界定出一第二容屑室的第二盖板;The main chip unit includes a first chip inlet seat and a second chip inlet seat fixed on the bottom cover, a first chip inlet located on the bottom cover and respectively located in the first and second chip inlet seats. A chip opening, a second chip inlet, a chip guide assembly fixed on the first cover plate, a second perforation located on the first cover plate and located in the chip guide assembly, and a cover for the guide chip guide The chip assembly cooperates with a second cover plate defining a second chip chamber;
该导屑组合体包括成一体且分别与该第一入屑座、该第二入屑座搭接的一第一导屑座、一第二导屑座,及分别设于该第一、二导屑座内的一第一导屑口、一第二导屑口;The chip guide assembly includes a first chip guide seat and a second chip guide seat which are integrated and respectively overlapped with the first chip feed seat and the second chip feed seat, and respectively arranged on the first and second chip feed seats. A first chip guide port and a second chip guide port in the chip guide seat;
该风扇组合体位于该第一容屑室内且连接该马达;The fan assembly is located in the first chip chamber and connected to the motor;
该连接管具有一置放在该工作台的第一段,及一组接该第二盖板的第二段。The connecting pipe has a first section placed on the workbench, and a second section connected to the second cover.
所述的带锯机排屑集尘装置,其特征在于:The chip removal and dust collection device of the band saw machine is characterized in that:
该排屑集尘装置还可包含一副导屑单元,该副导屑单元包括一固设在该底盖部的第三入屑座,一设于该底盖部且位于该第三入屑座内的第三入屑口,一与该导屑组合体一体且搭接该第三入屑座的第三导屑座,及一设于该第一盖板且位于该第三导屑座内的第三导屑口。The chip removal and dust collection device may also include a secondary chip guide unit, the secondary chip guide unit includes a third chip inlet seat fixed on the bottom cover, and a third chip inlet seat fixed on the bottom cover and located at the third chip inlet A third chip inlet in the seat, a third chip guide seat integrated with the chip guide assembly and overlapping the third chip guide seat, and a third chip guide seat provided on the first cover plate and located on the third chip guide seat The third chip guide inside.
所述的带锯机排屑集尘装置,其特征在于:The chip removal and dust collection device of the band saw machine is characterized in that:
该排屑集尘装置还可包含一除屑单元,该除屑单元包括一固设于该固定座的固定块,及一组设于该固定块且接触该锯带的除屑刷。The chip removal and dust collection device may also include a chip removal unit, the chip removal unit includes a fixed block fixed on the fixed seat, and a group of chip removal brushes arranged on the fixed block and contacting the saw band.
所述的带锯机排屑集尘装置,其特征在于:The chip removal and dust collection device of the band saw machine is characterized in that:
该风扇组合体可具有一与该主动轮成一体且成型有一中心套筒的连结板,及垂固于该连结板往外呈辐射状设置的叶片,该套筒是固结于该心轴。The fan assembly can have a connecting plate integrated with the driving wheel and formed with a central sleeve, and blades vertically fixed on the connecting plate and arranged radially outward, and the sleeve is fixed on the mandrel.
综上所述,本实用新型的线锯机排屑集尘装置,其优点在于:To sum up, the chip removal and dust collection device of the wire saw machine of the present utility model has the following advantages:
当进行锯切作业产生碎屑,位于该工作台上的碎屑可经由该连接管进入该第二容屑室内,掉落至该工作台下的碎屑可经由该第一入屑口进入该第二容屑室内,掉落至该底承部内的碎屑可经由该第二入屑口进入该第二容屑室内,最后该等碎屑可经由该第二穿孔进入该第一容屑室内,终借由该风扇组合体将该等碎屑导入该排屑管集中排出,不会有碎屑粉尘四处飞散的情况发生,不但可使工作现场环境较清洁,亦具有可维护使用者身体健康的功效及优点。When the sawing operation produces debris, the debris on the workbench can enter the second chip chamber through the connecting pipe, and the debris that falls under the workbench can enter the first chip inlet through the first chip inlet. In the second debris chamber, the debris falling into the bottom bearing part can enter the second debris chamber through the second chip inlet, and finally the debris can enter the first debris chamber through the second perforation Finally, the fan assembly guides the debris into the chip discharge pipe for centralized discharge, so that there will be no debris and dust flying around, which not only makes the working site environment cleaner, but also maintains the health of users effects and advantages.
【附图说明】【Description of drawings】
下面通过最佳实施例及附图对本实用新型带锯机排屑集尘装置进行详细说明,附图中:The following is a detailed description of the chip removal and dust collection device for the band saw machine of the present invention through the best embodiment and the accompanying drawings. In the accompanying drawings:
图1是以往带锯机的一前视图,其中一活动盖呈打开状态。Fig. 1 is a front view of a conventional band saw machine, wherein a movable cover is opened.
图2是以往带锯机的后视立体图。Fig. 2 is a rear perspective view of a conventional band saw.
图3是一未完整的前视图,说明本实用新型排屑集尘装置的一较佳实施例安装在一带锯机上的状态。Fig. 3 is an incomplete front view, illustrating a state in which a preferred embodiment of the chip removal and dust collection device of the present invention is installed on the band saw machine.
图4是该较佳实施例的一前视图,其中一活动盖呈打开状态。Fig. 4 is a front view of the preferred embodiment, wherein a movable cover is opened.
图5是该较佳实施例的一立体分解图。FIG. 5 is an exploded perspective view of the preferred embodiment.
图6是该较佳实施例的一局部立体图,说明一除屑单元;Figure 6 is a partial perspective view of the preferred embodiment, illustrating a chip removal unit;
图7是该较佳实施例的一组合立体图。Fig. 7 is a combined perspective view of the preferred embodiment.
图8是沿图7中的线8-8所取的一剖视示意图,说明第一种导屑状态。Fig. 8 is a schematic cross-sectional view taken along line 8-8 in Fig. 7, illustrating the first chip guiding state.
图9是沿图7中的直线9-9所取的一剖视示意图,说明第二种导屑状态。Fig. 9 is a schematic cross-sectional view taken along the line 9-9 in Fig. 7, illustrating the second chip guiding state.
【具体实施方式】【Detailed ways】
如图3、4所示,本实用新型排屑集尘装置的一较佳实施例是安装在带锯机20上,该带锯机20具有一立置于地面的机台21,分别固设于该机台21的两侧的一承置台22、一马达23,及一装设在该承置台22内可受该马达23传动的锯带单元24。As shown in Figures 3 and 4, a preferred embodiment of the dust removal and dust collection device of the present utility model is installed on a
该机台21略呈I字形,具有一可置放工件(图未示)的工作台211,该工作台211具有一开孔212。The machine table 21 is roughly I-shaped, and has a
该承置台22略呈C字形而具有一中间缺口可容纳该工作台211,包括一固设于该机台21的固定座221,及一借由铰炼枢结于该固定座221呈可打开及盖合的活动盖222。The supporting table 22 is slightly C-shaped and has a gap in the middle to accommodate the
该马达23具有一穿过该机台21与该固定座221之一底承部2211的心轴231。The motor 23 has a
该锯带单元24具有一装设在该底承部2211内且组结该心轴231的主动轮241,一装设在该固定座221的一顶承部2212内的从动轮242,及一挂连在该主动轮241与该从动轮242之间且穿过该开孔212而可依循一封闭路径转动的锯带243。The saw band unit 24 has a
如图3、4、5所示,该排屑集尘装置包含:一设于该活动盖222的一底盖部2221的排屑单元30,一锁固于该排屑单元30的主导屑单元40,一受该马达23传动的风扇组合体50,及一装设在该工作台211与该主导屑单元40之间的连接管60。As shown in Figures 3, 4, and 5, the chip removal and dust collection device includes: a
该排屑单元30包括一固置于该底盖部2221的圈环体31,一自该圈环体31沿径向延伸的排屑体32,一设于该底盖部2221沿该圈环体31的一内环壁设置的第一穿孔33,及一封盖该圈环体31、该排屑体32的第一盖板34,该第一盖板34并与该圈环体31配合界定出一第一容屑室35(见图8),与该排屑体32组配形成一排屑管36(见图7)。该排屑单元30更包括成型于该底盖部2221且分别位于该圈环体31、该排屑体32旁侧的数螺孔座37,当将数螺栓38分别穿过该第一盖板34并锁入该等螺孔座37,该第一盖板34就可定位。The
该主导屑单元40包括固设于该底盖部2221的一第一入屑座41、一第二入屑座42,设于该底盖部2221且分别位于该第一入屑座41、第二入屑座42内的一第一入屑口43、一第二入屑口44,固设于该第一盖板34的导屑组合体45,一设于该第一盖板34且位于该导屑组合体45内的第二穿孔46,及一封盖该导屑组合体45并配合界定出一第二容屑室47的第二盖板48(见图8)。The
该第一入屑座41与该第二入屑座42是由板体圈围而成,且自该圈环体31的外环壁朝外设置。该导屑组合体45具有成一体且分别与该第一入屑座41、该第二入屑座42搭接的一第一导屑座451、一第二导屑座452,及分别位于该第一导屑座451、该第二导屑座452内的一第一导屑口453、一第二导屑口454。该第二盖板48成型有一套接头481及一设于该套接头481内的入屑孔482。该主导屑单元40更包括数固置于该第一盖板34的螺孔座49,当将数螺栓491穿过该第二盖板48并锁入该等螺孔座49,该第二盖板48就可定位。The first
该风扇组合体50具有一与该主动轮241成一体且成型有一中心套筒511的连结板51,及垂固于该连结板51主外呈辐射状设置的多数叶片52。将该套筒511套设于该心轴231,及将一键53固置于该套筒511与该心轴231之间使该二者形成键结,该风扇组合体50与该主动轮241就可受该心轴231带动而转动。如图8所示,当该风扇组合体50组结于该心轴231,是位于该第一容屑室35内且面对该第二穿孔46。The
如图3、5所示,该连接管60是具挠性的管体,具有一置放在该工作台211的第一段61,及一组结于该套接头481第二段62。As shown in FIGS. 3 and 5 , the connecting
该较佳实施例更包含一副导屑单元70,包括一固设在该底盖部2221的第三入屑座71,一设于该底盖部2221且位于该第三入屑座71内的第三入屑口72,一自该导屑组合体45成型且搭接该第三入屑座71的第三导屑座73,及一设于该第一盖板34且位于该第三导屑座73内的第三导屑口74。较佳地,如图4、6所示,该较佳实施例更包含一除屑单元80,具有借由一螺栓锁固于该固定座221且邻近该第三入屑口72的一角形固定块81,及一借由螺栓83锁设于该固定块81且碰触该锯带243的除屑刷82。使用时,如图3、4所示,激活电源使该马达23运转,则可借由该心轴231带动该锯带单元24与该风扇组合体50同时转动,而该锯带243锯切工件(图未示)所产生的碎屑90会散置在该工作台211顶面,及经由该开孔212往下掉落,如图3、5、7、8所示,此时,由于该风扇组合体50转动时可产生一吸力,所以位于该工作台211顶面的碎屑90将被吸入该连接管60并进入该第二容屑室47内;如图3、4、7、9所示,至于初步掉落至该工作台211下方的碎屑90是被吸入该第一入屑口43内,后经由该第一导屑口453进入该第二容屑室47内;进一步掉落至该底承部2211内的碎屑90是被该第二入屑口44吸入,后经由该第二导屑口454进入该第二容屑室47内;如图8、9所示,然后位于该第二容屑室47内的碎屑90可经由该第二穿孔46进入该第一容屑室35内,最后可借由该风扇组合体50将该等碎屑90导入该排出管36终集中排出。实际使用时,可以在该排出管36外装设一集屑袋100(见图3),以使该等碎屑90可被集中排入该集屑袋100内进而可便于处理。This preferred embodiment further includes a secondary
如图4、5、6所示,至于卡置于该锯带243的碎屑90可被该第三入屑口72吸离,及被该除屑刷82刷离并被该第三入屑口72吸入,然后依序经由该第三导屑口74进入该第二容屑室47、该第一容屑室35内,最后借由该风扇组合体50将该等碎屑90导入该排出管36集中排出(见图8、9)。As shown in Figures 4, 5, and 6, the
本实用新型带锯机排屑集尘装置的功效及优点如后所述:The efficacy and advantages of the utility model band saw machine chip removal and dust collection device are as follows:
因为本实用新型的碎屑90可被集中送入集屑袋100内,所以不会有碎屑90四处飞散的情况发生,不但可以使工作现场环境较清洁、安全,亦具有可维护使用者身体健康的功效及优点。Because the
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CN106078338A (en) * | 2016-08-03 | 2016-11-09 | 苏州市吴中区木渎晓云模具加工厂 | The brass powder chip removal mechanism of valve upper cover processing line |
CN107511884A (en) * | 2017-09-30 | 2017-12-26 | 重庆市健隆家具有限公司 | For cutting the band sawing machine of timber |
CN107511883A (en) * | 2017-09-30 | 2017-12-26 | 重庆市健隆家具有限公司 | The cutting method of timber |
TWI737518B (en) * | 2020-10-20 | 2021-08-21 | 有而順機械股份有限公司 | Dust collection unit and band saw machine structure with the dust collection unit |
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2002
- 2002-10-17 CN CN 02259486 patent/CN2573188Y/en not_active Expired - Fee Related
Cited By (9)
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CN1872470B (en) * | 2005-04-18 | 2011-06-01 | 布莱克和戴克公司 | Saw |
CN104416619A (en) * | 2013-08-22 | 2015-03-18 | 石狮市源泰五金商贸有限公司 | Novel woodworking band sawing machine convenient for clearing sawdust |
CN103522367A (en) * | 2013-10-29 | 2014-01-22 | 侯如升 | Vertical wood cutting saw |
CN103934505A (en) * | 2014-03-26 | 2014-07-23 | 苏州工业园区职业技术学院 | Saw dust collecting device of automatic sawing machine |
CN103950077A (en) * | 2014-05-12 | 2014-07-30 | 马玉荣 | Carpenter saw blade scrap removing device |
CN106078338A (en) * | 2016-08-03 | 2016-11-09 | 苏州市吴中区木渎晓云模具加工厂 | The brass powder chip removal mechanism of valve upper cover processing line |
CN107511884A (en) * | 2017-09-30 | 2017-12-26 | 重庆市健隆家具有限公司 | For cutting the band sawing machine of timber |
CN107511883A (en) * | 2017-09-30 | 2017-12-26 | 重庆市健隆家具有限公司 | The cutting method of timber |
TWI737518B (en) * | 2020-10-20 | 2021-08-21 | 有而順機械股份有限公司 | Dust collection unit and band saw machine structure with the dust collection unit |
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