CN2453654Y - Rigid-drived micro one-wheel operation machine with front and rear driving - Google Patents
Rigid-drived micro one-wheel operation machine with front and rear driving Download PDFInfo
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- 230000005484 gravity Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000003971 tillage Methods 0.000 description 2
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- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010413 gardening Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
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Abstract
微型独轮作业机,包含有手柄、机架、操作杆、作业部件、后驱动传动箱、齿轮变速箱、前驱动轮、前驱动传动箱、动力机,齿轮链条刚性传动,前驱动轮与作业部件可同时驱动,两挡变速,链条采用偏心张紧,作业部件与后驱动传动箱通过六角接口连接,转向灵活,油耗低,稳定性好。
Miniature unicycle working machine, including handle, frame, operating lever, working parts, rear drive transmission box, gear box, front drive wheel, front drive transmission box, power machine, gear chain rigid transmission, front drive wheel and working parts It can be driven at the same time, two-speed transmission, the chain is tensioned eccentrically, and the working parts and the rear drive transmission box are connected through a hexagonal interface, with flexible steering, low fuel consumption and good stability.
Description
本实用新型涉及一种采用高效传动零件传动,并具有前后独立驱动性能的微型独轮作业机,特别适用于大棚种植、果园、茶园、园艺等作业。The utility model relates to a miniature single-wheel working machine which is driven by high-efficiency transmission parts and has front and rear independent drive performances, and is especially suitable for greenhouse planting, orchards, tea gardens, gardening and other operations.
在现有技术中,作业机和旋耕机多数采用皮带传动,虽结构简单,但传动效率不高;也有采用蜗轮蜗杆传动,同样传动效率较低。这些机型所配动力机功率一般较大,在同样作业条件下作业,油耗高。同时对于带传动的作业机和旋耕机,为提高传动效率,需增加皮带的包角,增加带轮的中心距,设计机型一般相对较为高大,使用场合受到一定的限制。In the prior art, most working machines and rotary cultivators adopt belt transmission, although the structure is simple, but the transmission efficiency is not high; there are also worm and gear transmissions, and the same transmission efficiency is low. These models are generally equipped with relatively large power engines, and work under the same operating conditions with high fuel consumption. At the same time, for working machines and rotary cultivators with belt transmission, in order to improve the transmission efficiency, it is necessary to increase the wrap angle of the belt and the center distance of the pulleys. The design models are generally relatively tall, and the application occasions are subject to certain restrictions.
本实用新型的目的是提供一种高效,低耗,结构紧凑,重心低,稳定性好,转向灵活,使用方便,能适应各种旱地作业的独轮微型作业机。The purpose of the utility model is to provide a single-wheel micro-working machine with high efficiency, low consumption, compact structure, low center of gravity, good stability, flexible steering, easy to use, and adaptable to various dry land operations.
本实用新型刚性传动并具有前后驱动的微型独轮作业机包含有手柄1、机架2、变速杆3、作业部件4、后驱动传动箱5、齿轮变速箱6、前驱动轮7、前驱动传动箱8、动力机9,手柄1安装在机架2上,该机架2与动力机9相连接,齿轮变速箱6与动力机9相连接,齿轮变速箱6上安装有操作杆3,并设置后驱动传动箱5和前驱动传动箱8,该后驱动传动箱5上设置作业部件4,前驱动传动箱8上设置前驱动轮7。The utility model has a rigid transmission and has front and rear drive miniature single-wheel working machine, which includes a handle 1, a frame 2, a shift lever 3, an operating part 4, a rear
本实用新型的齿轮变速箱6包含有链轮10、齿轮11、齿形离合器12、齿轮13、链轮14、齿轮15、过渡齿轮轴16、齿轮17、摩擦离合器(18)、齿轮19、齿轮20、齿轮21、动力输出轴22、齿轮23、齿形离合器24、驱动轴25,齿轮19固定在摩擦离合器18上,齿轮20与齿轮21分别与动力输出轴22固定连接,齿轮23与齿形离合器24中的固定部分连成一体,并与驱动轴25固定连接,齿形离合器24中的活动部分套在链轮10上,链轮10套在驱动轴25上,齿轮11与齿形离合器12中的固定部分连成一体,并固定在驱动轴25上;齿形离合器12中的活动部分与齿轮13相连接,并套在链轮14上,链轮14则套在驱动轴25上,齿轮15、齿轮17分别与过渡齿轮轴16连接。Gear box 6 of the present utility model comprises
本实用新型的前驱动传动箱8包含有前驱动挂架26、带有偏心的支撑座27、链轮28、前驱动轮轴29、链条30,链轮28固定在前驱动轮轴29上,前驱动轮轴29由带有偏心的支撑座27支撑,带有偏心的支撑座27固定在前驱动挂架26上,链轮28通过链条30与链轮14相连,前驱动轮7与带有偏心的前驱动轮轴29固定连接。Front
本实用新型的后驱动传动箱5包含有后驱动挂架31、链条32、锁紧螺栓33、作业部件驱动轴34、链轮35组成。其中链轮35固定在作业部件驱动轴34上,后驱动挂架31支撑着作业部件驱动轴34,作业部件4通过作业部件驱动轴34轴端的六角接口与作业部件驱动轴34连接,作业部件4和作业部件驱动轴34通过锁紧螺栓33紧固,链轮35通过链条32与链轮10相连。The rear
本实用新型具有犁、旋耕、开沟、作垄、喷药,喷施叶肥和运输等功能。由于结构紧凑,总体尺寸小,重量轻,主机高度相对其他机型大大降低,所以重心低。除一般作业机的作业适应的场合以外,特别适用于低矮作物或作物生长密集的场合,且操作稳定性好。与此同时本实用新型采用刚性传动方式,传动效率高,在传动上的功率损耗很少,又由于采用前后驱动的方式,有利于作业机有效功率的输出,在保证作业效果的前提下,所需动力机的额定功率小,油耗低。加之采用单个前驱动轮结构,转弯灵活,操作十分方便。The utility model has the functions of plowing, rotary tillage, ditching, ridge making, chemical spraying, leaf fertilizer spraying and transportation. Due to the compact structure, small overall size and light weight, the height of the main engine is greatly reduced compared with other models, so the center of gravity is low. In addition to the occasions where the general working machine is suitable for operation, it is especially suitable for occasions where low crops or crops grow densely, and the operation stability is good. At the same time, the utility model adopts a rigid transmission mode, which has high transmission efficiency and little power loss in the transmission, and because it adopts the front and back drive mode, it is beneficial to the output of the effective power of the working machine. Under the premise of ensuring the working effect, all The rated power of the power machine is small, and the fuel consumption is low. Coupled with the single front drive wheel structure, it can turn flexibly and operate very conveniently.
下面结合附图和具体实施方式做进一步说明。Further description will be made below in conjunction with the accompanying drawings and specific implementation methods.
图1是本实用新型高效传动并具有前后驱动的独轮微型作业机的示意图。Fig. 1 is the schematic diagram of the single-wheel micro working machine with high efficiency transmission and forward and backward drive of the utility model.
图2是本实用新型高效传动并具有前后驱动的独轮微型作业机齿轮变速箱6的传动系统图。Fig. 2 is the transmission system diagram of the single-wheel micro-working machine gear box 6 with high-efficiency transmission and front and rear driving of the utility model.
图3是本实用新型高效传动并具有前后驱动的独轮微型作业机前驱动传动箱8的结构示意图。Fig. 3 is a schematic structural view of the front-
图4是本实用新型高效传动并具有前后驱动的独轮微型作业机后驱动传动箱5的结构示意图。Fig. 4 is a structural schematic diagram of the rear
其中1-手柄,2-机架,3-变速杆,4-作业部件,5-后驱动传动箱,6-齿轮变速箱,7-前驱动轮,8-前驱动传动箱,9-动力机,10-链轮,11-齿轮,12-齿形离合器,13-齿轮,14-链轮,15-齿轮,16-过渡齿轮轴,17-齿轮,18-摩擦离合器,19-齿轮,20-齿轮,21-齿轮,22-动力输出轴,23-齿轮,24-齿形离合器,25-驱动轴,26-前驱动挂架,27-带有偏心的支撑座,28-链轮,29-前驱动轮轴,30-链条,31-后驱动挂架,32-链条,33-锁紧螺栓,34-作业部件驱动轴,35-链轮Among them, 1-handle, 2-frame, 3-shift lever, 4-working parts, 5-rear drive transmission box, 6-gear transmission box, 7-front drive wheel, 8-front drive transmission box, 9-power machine, 10-sprocket, 11-gear, 12-teeth clutch, 13-gear, 14-sprocket, 15-gear, 16-transition gear shaft, 17-gear, 18-friction clutch, 19-gear, 20-gear , 21-gear, 22-power take-off shaft, 23-gear, 24-teeth clutch, 25-drive shaft, 26-front drive hanger, 27-with eccentric support seat, 28-sprocket, 29-front Drive axle, 30-chain, 31-rear drive hanger, 32-chain, 33-locking bolt, 34-working parts drive shaft, 35-sprocket
图1是本实用新型高效传动并具有前后驱动的独轮微型作业机的实施例。本实用新型包含有手柄1、机架2、变速杆3、作业部件4、后驱动传动箱5、齿轮变速箱6、前驱动轮7、前驱动传动箱8、动力机9,手柄1安装在机架2上,该机架2与动力机(9)相连接,齿轮变速箱6与动力机9相连接,齿轮变速箱6上设置有操作杆(3),并设置有后驱动传动箱5和前驱动传动箱8,该后驱动传动箱5上设置有作业部件4,前驱动传动箱8上设置有前驱动轮7。采用这样的总体布局,使得本实用新型的结构紧凑,总体尺寸小,重量轻,主机高度相对其他机型大大降低,由于重心低,且操作稳定性好,除一般作业机的作业适应的场合以外,特别适用于低矮作物或作物生长密集的场合,与此同时本实用新型采用刚性传动方式,传动效率高,在传动上的功率损耗很少,又由于采用前后驱动的方式,有利于作业机有效功率的输出,在保证作业效果的前提下,所需动力机的额定功率小,油耗低。加之采用单个前驱动轮结构,转弯灵活,操作十分方便。Fig. 1 is the embodiment of the single-wheel micro-working machine with efficient transmission and front and rear drive of the utility model. The utility model includes a handle 1, a frame 2, a shift lever 3, an operating part 4, a rear
图2所示的齿轮变速箱6包含有链轮10、齿轮11、齿形离合器12、齿轮13、链轮14、齿轮15、过渡齿轮轴16、齿轮17、摩擦离合器18、齿轮19、齿轮20、齿轮21、动力输出轴22、齿轮23、齿形离合器24、驱动轴25,齿轮19固定在摩擦离合器18上,齿轮20与齿轮21分别与动力输出轴22固定连接,齿轮23与齿形离合器24中的固定部分连成一体,并与驱动轴(25)固定连接,齿形离合器24中的活动部分套在链轮10上,链轮10套在驱动轴25上,齿轮11与齿形离合器12中的固定部分连成一体,并固定在驱动轴25上,齿形离合器12中的活动部分与齿轮13相连接,并套在链轮14上,链轮14则套在驱动轴25上,齿轮15、齿轮17分别与过渡齿轮轴16连接。动力机9的动力通过摩擦离合器18经齿轮19和齿轮20减速后传给动力输出轴22,由此输出的动力可以驱动喷施农药与叶肥的高压泵。动力机的动力经动力输出轴22上的齿轮21和齿轮23减速后传递给驱动轴25。通过手柄1控制齿形离合器24的开与合,可以决定作业部件是否驱动,当离合器24啮合时,空套在驱动轴25上的链轮10转动,驱动作业部件4,反之作业部件4停止转动。驱动轴25的动力除传递给作业部件4以外,通过齿轮11和齿轮13、齿轮17和齿轮15组成的变速机构传递给套在驱动轴25上的链轮14,由此驱动前驱动轮7,上述齿轮组成的传动变速机构通过变速杆3实现传动变速,当齿轮13与齿轮17啮合,动力经齿轮11和齿轮13、齿轮17和齿轮13两次减速后传递给链轮14,当齿形离合器24啮合时,驱动轴25的动力通过齿形离合器24直接传递给链轮14,当齿轮13和齿轮17不啮合时(图2所示),则前驱动轮7得不到动力,即前驱动轮7将不会转动。由于采用了齿轮和链条等高传动效率的传动付传动,结构紧凑,同时采用了一些轻质材料,使得齿轮变速箱6占据空间小,但传动效率高,操作十分方便。Gearbox 6 shown in Fig. 2 comprises
图3所示的前驱动传动箱8包含有前驱动挂架26、支撑座27、链轮28、带有偏心的前驱动轮轴29、链条30,链轮28固定在带有偏心的前驱动轮轴29上,带有偏心的前驱动轮轴29由支撑座27支撑,支撑座27固定在前驱动挂架26上,链轮28通过链条30与链轮14相连,前驱动轮7与前驱动轮轴29固定连接。在进行运输、喷药、肥作业时,前驱动轮7为橡胶轮胎,在进行旋耕、开沟、作垄和犁作业时采用铁轮。为更换方便,前驱动轮轴29的支撑为悬臂结构,前驱动轮7采用普通螺栓固定,结构简单。前驱动轮7通过前驱动轮轴29和链条30驱动,链条30张紧,采用了带有偏心的支撑座27的发兰定位轴肩与轴承孔为偏心的结构,改变带有偏心的支撑座27与前驱动挂架26的相对位置,可调整链条的张紧程度,维修方便。Front
图4所示的后驱动传动箱5包含有后驱动挂架31、链条32、锁紧螺栓33、作业部件驱动轴34、链轮35,链轮(35)固定在作业部件驱动轴34上,后驱动挂架31支撑着作业部件驱动轴34,作业部件4通过作业部件驱动轴34轴端的六角接口与作业部件驱动轴34连接,作业部件4和作业部件驱动轴34通过锁紧螺栓33紧固,链轮35通过链条32与链轮10相连,动力机9驱动作业部件4的动力通过链轮35和作业部件驱动轴34传给作业部件4。由于本实用新型适用于多种作业,采用了作业部件驱动轴34两端均有六角连接接口,轴中心有孔(图4下图所示),更换作业部件4时,作业部件4通过六角接口定位并驱动,锁紧螺栓33进行轴向紧固,如此结构即能作业所需动力的传递,又能在作业场地方便的更换作业部件。The rear
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100575907C (en) * | 2008-09-29 | 2009-12-30 | 浙江工业大学 | Comprehensive performance test bench for small operating machines |
CN101803493A (en) * | 2010-03-24 | 2010-08-18 | 福州昌华动力机械有限公司 | Mini-tiller system and mini-tiller |
CN104303633A (en) * | 2014-11-06 | 2015-01-28 | 杨毅坚 | Solar power driven micro-tillage machine |
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2000
- 2000-12-14 CN CN 00267155 patent/CN2453654Y/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100575907C (en) * | 2008-09-29 | 2009-12-30 | 浙江工业大学 | Comprehensive performance test bench for small operating machines |
CN101803493A (en) * | 2010-03-24 | 2010-08-18 | 福州昌华动力机械有限公司 | Mini-tiller system and mini-tiller |
CN101803493B (en) * | 2010-03-24 | 2012-08-22 | 福州昌华动力机械有限公司 | Mini-tiller system and mini-tiller |
CN104303633A (en) * | 2014-11-06 | 2015-01-28 | 杨毅坚 | Solar power driven micro-tillage machine |
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