CN2424575Y - Intelligent energy saving drive appts. of oil field beam-pumping unit - Google Patents
Intelligent energy saving drive appts. of oil field beam-pumping unit Download PDFInfo
- Publication number
- CN2424575Y CN2424575Y CN00229767.1U CN00229767U CN2424575Y CN 2424575 Y CN2424575 Y CN 2424575Y CN 00229767 U CN00229767 U CN 00229767U CN 2424575 Y CN2424575 Y CN 2424575Y
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- CN
- China
- Prior art keywords
- motor
- power
- microprocessor
- circuit
- saving
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- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
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- Control Of Ac Motors In General (AREA)
Abstract
本实用新型属于一种油田抽油机智能型节能拖动装置。主要是解决拖动电机功率与负载常出现不匹配的问题。其主要特征是包括多功率三相异步电动机,微处理器,电流检测传感器电路,电源电路,电机功率等级转换控制电路,以及过载、缺相、起动检测延时、短路、电机过热保护电路。可使拖动电机的负载率达到80%以上,有效地解决了大马拉小车的不节能现象,同时消除了繁重的体力劳动,提高了工作效率,经检测视在功率综合节电率达19%。
The utility model belongs to an intelligent energy-saving dragging device for an oil field pumping unit. It is mainly to solve the problem that the power of the drag motor and the load often do not match. Its main features include a multi-power three-phase asynchronous motor, a microprocessor, a current detection sensor circuit, a power supply circuit, a motor power level conversion control circuit, and protection circuits for overload, phase loss, start detection delay, short circuit, and motor overheating. It can make the load rate of the driving motor reach more than 80%, which effectively solves the non-energy-saving phenomenon of large horse-drawn carts, eliminates heavy manual labor, and improves work efficiency. After testing, the comprehensive power-saving rate of apparent power reaches 19% %.
Description
The utility model relates to a kind of oil-field oil pumper actuator, particularly a kind of oil-field oil pumper intelligent type energy saving actuator that adopts many power dragging motor and Control Technique of Microcomputer.
At present, the oil pumper actuator that uses in the oil field is that control cubicle is formed by high starting torque, high-slip threephase asynchronous and conventional low-voltage electrical apparatus control circuit.Its weak point is to have only simple functions such as phase shortage, overload, and protection speed is slow, and common electronic protector reliability is also relatively poor, and power can not mate, and the phenomenon of low load with strong power often occurs.Even adopt many power grades threephase asynchronous, also most people are power grade for a change, moves on high-power grade usually, does not reach the effect of power match.According to dynamic test to tens of used for oil extractor motor operational factors; load factor is accounting for three one-tenth more than 80%; (≤70%) of underloading accounts for seventy percent; meritorious and reactive power have been consumed in large quantities; caused severe energy waste; simultaneously, burning motor because of reasons such as phase shortage, overload protection are ineffective brings very big loss for the ordinary production in oil field.
The purpose of this utility model provides a kind of oil pumper reliability service of can protecting at above-mentioned weak point exactly, can adjust automatically according to loading condition again, makes motor operate in oil-field oil pumper intelligent type energy saving actuator on the rational power grade.
Technical solution of the present utility model is: a kind of oil-field oil pumper intelligent type energy saving actuator, comprise motor and control circuit thereof, and it is characterized in that: described motor is a three-phase asynchronous motor with multiple powers.Control circuit comprises microprocessor; the current detection sensor circuit that is connected between motor power-supply wire and the microprocessor input interface; give the power circuit of microprocessor power supply; the power of motor grade conversion control circuit that is connected with the microprocessor output interface, and overload, phase shortage, starting detect time-delay, short circuit, motor overheating protective circuit.
Motor described in the utility model technical solution can be many power of single speed high-slip energy-saving three-phase asynchronous motor.
Motor described in the utility model technical solution can also be how fast many power high-slip energy-saving three-phase asynchronous motor.
Microprocessor described in the utility model technical solution can be EASY412 series small PLC Programmable Logic Controller.
The utility model is owing to adopt three-phase asynchronous motor with multiple powers and microcomputer automatic control circuit, thereby after the dragging motor operation, by current detection circuit to the motor operating state detection of dynamic, then detected transfer of data is arrived the microprocessor input interface, after the Microcomputer Data analyzing and processing of gathering, the power grade parameter that automatic selection and present load are complementary, the A.C. contactor action of drive motor power grade conversion control circuit, thereby change the motor stator winding mode of connection, finally reach the purpose that changes power grade and rotating speed.The change of power and speed can be from big to small, otherwise also can change.In addition, microprocessor also has defencive functions such as automatic analysis and judgment dragging motor overload, phase shortage, starting detection time-delay, short circuit, motor overheating, has reached the purpose of protecting motor reliably.The utility model can make the load factor of dragging motor reach more than 80%, solve the not energy-conservation phenomenon of " low load with strong power " effectively, eliminated heavy manual labor simultaneously, improved operating efficiency, detect by the scene, apparent power integrated power-saving rate reaches 19%.
Accompanying drawing is circuit theory diagrams of the present utility model.
Below in conjunction with accompanying drawing the utility model embodiment is described in further detail: as shown in the figure, single speed three-phase asynchronous motor with multiple powers M is a YCHD280M-10 high starting torque high-slip threephase asynchronous, have single speed (540 rev/mins) three power grades (37/27/17kW), it derives from design on standard laid down by the ministries or commissions of the Central Government YH serial motors basis, can be by (for example changing the motor stator winding mode of connection
Reach the purpose that has level to regulate power grade.Microprocessor 5 is an EASY412-AC-R type PLC microcomputer, is the center processing computer.Transformer TC, bridge rectifier 3,7824 type three terminal integrated voltage stabilizers 4 constitute the power circuit of giving microprocessor 5 power supplies.Wherein, one group is the output of 24V direct voltage, and another group exchanges output for 36V.Microprocessor 5 constitutes the current detection sensor circuit with current detection sensor 1,2.The current detection sensor circuit is a custom circuit, and current detection sensor only can be designed to 1-3, is designed to 2 in the present embodiment, and its output is connected with input I7, I8, the N of microprocessor 5 respectively.Microprocessor 5 and output Q thereof
1-Q
44 A.C. contactor KM that connect
1-KM
4Constitute power of motor grade conversion control circuit, A.C. contactor KM
1-KM
4Three set of connections U with motor M
1V
1W
1, U
2V
2W
2, U
3V
3W
3, and power line A, B, C be connected into three kinds of power supply states, i.e. A.C. contactor KM
1, KM
2Motor M is the 37kW power level status during adhesive, A.C. contactor KM
1, KM
3Motor M is the 27kW power level status during adhesive, A.C. contactor KM
2, KM
4Motor M is the 17kW power level status during adhesive.A.C. contactor also can select 2-5 only.Microprocessor 5 and current sensor 1,2, A.C. contactor KM
1, KM
4, and microprocessor internal software constitute overload, phase shortage, starting and detect time-delay, short circuit, motor overheating protective circuit.4 button SB
1-SB
4An end be connected with the 24V DC power supply, the other end is connected with input I1, I2, I3, the I4 of microprocessor 5 respectively, has startup respectively, stops, manually debugging and debugging and reset function automatically.Constitute instruction control circuit.
Present embodiment operation principle and process are as follows: after power line A, B, C energising, press start button SB
1,, select maximum power level to drive A.C. contactor KM automatically if microprocessor 5 does not have last time electrical fault memory
1, KM
2Adhesive makes dragging motor M in the operation of 37kW power grade, lags 6 seconds, and the current signal of 5 couples of current detection sensor 1,2 detected dragging motor M of microprocessor carries out analyzing and processing, judges at any time whether overload, short circuit, phase shortage, overheating fault exist.If there is fault to disconnect A.C. contactor KM
1, KM
2, stop the moving row of motor; If fault-free judges at any time then whether current electric current is less than or equal to the load current value of 27kW.If be less than or equal to the load current value of 27kW, continue to detect 5-50 minute no change, disconnect A.C. contactor KM
1, KM
2, stop the 37kW power grade, postpone 0.5 second connection A.C. contactor KM
1, KM
3, dragging motor is operated on the power grade of 27kW, whether the load current that this moment, microprocessor 5 was still judged dragging motor M at any time is greater than the rated current of 27kW or smaller or equal to the rated current of 17kW.If return the running status of 37kW after 20 seconds greater than the rated current of 27kW; If the rated current smaller or equal to 17kW postpones 5-50 minute disconnection A.C. contactor KM
1, KM
3, delay time and connect A.C. contactor KM after 0.5 second
2, KM
4, dragging motor M is operated on the 17kW power grade.If no-load current changes, dragging motor M operates on a certain power grade all the time.
Claims (4)
1, a kind of oil-field oil pumper intelligent type energy saving actuator comprises motor (M) and control circuit thereof, it is characterized in that: described motor (M) is a three-phase asynchronous motor with multiple powers; Control circuit comprises microprocessor (5); the current detection sensor circuit that is connected between motor power-supply wire (A, C) and the microprocessor input interface; give the power circuit of microprocessor power supply; the power of motor grade conversion control circuit that is connected with the microprocessor output interface, and overload, phase shortage, starting detect time-delay, short circuit, motor overheating protective circuit.
2, oil-field oil pumper intelligent type energy saving actuator according to claim 1 is characterized in that: described motor (M) is many power of single speed high-slip energy-saving three-phase asynchronous motor.
3, oil-field oil pumper intelligent type energy saving actuator according to claim 1, it is characterized in that: described motor is how fast many power high-slip energy-saving three-phase asynchronous motor.
4, according to claim 1 or 2 or 3 described oil-field oil pumper intelligent type energy saving actuators, it is characterized in that: described microprocessor (5) is EASY 412 serial small PLC Programmable Logic Controllers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN00229767.1U CN2424575Y (en) | 2000-04-21 | 2000-04-21 | Intelligent energy saving drive appts. of oil field beam-pumping unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN00229767.1U CN2424575Y (en) | 2000-04-21 | 2000-04-21 | Intelligent energy saving drive appts. of oil field beam-pumping unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2424575Y true CN2424575Y (en) | 2001-03-21 |
Family
ID=33592996
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN00229767.1U Expired - Fee Related CN2424575Y (en) | 2000-04-21 | 2000-04-21 | Intelligent energy saving drive appts. of oil field beam-pumping unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2424575Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100358207C (en) * | 2004-08-20 | 2007-12-26 | 德力西集团有限公司 | Motor protective circuit |
| CN100428624C (en) * | 2006-10-08 | 2008-10-22 | 鹤山市多普乐高新节电技术有限公司 | Electricity saving device of full automatic three-phase motor |
| CN102780446A (en) * | 2011-05-11 | 2012-11-14 | 高玉森 | Energy-saving drag automatic control device of oil pumping unit |
| CN111146767A (en) * | 2019-12-18 | 2020-05-12 | 陈鑫 | Multi-power motor |
-
2000
- 2000-04-21 CN CN00229767.1U patent/CN2424575Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100358207C (en) * | 2004-08-20 | 2007-12-26 | 德力西集团有限公司 | Motor protective circuit |
| CN100428624C (en) * | 2006-10-08 | 2008-10-22 | 鹤山市多普乐高新节电技术有限公司 | Electricity saving device of full automatic three-phase motor |
| CN102780446A (en) * | 2011-05-11 | 2012-11-14 | 高玉森 | Energy-saving drag automatic control device of oil pumping unit |
| CN111146767A (en) * | 2019-12-18 | 2020-05-12 | 陈鑫 | Multi-power motor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |