CN2400277Y - Pressure regulating mechanism - Google Patents
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Abstract
Description
本实用新型涉及打印机,特别是指一种在供墨卡匣的墨水槽内用以调节压力变化的压力调节机构。The utility model relates to a printer, in particular to a pressure regulating mechanism for regulating pressure changes in an ink tank of an ink supply cartridge.
在信息爆炸、电脑广泛使用的时代中,非但电脑本身的使用大量激增,其质量与处理速度亦同时受到严格的要求。除此而外,与电脑互相配合的所有周边设备,亦同时受到此一趋势影响;不但各式各样的周边设施不断推陈出新,其功能与质量亦日渐改善。在所有常见电脑周边配备中,最常见者当推打印机,且其已逐渐成为所有电脑使用者不可缺少的输出配备。In the era of information explosion and widespread use of computers, not only the use of computers themselves has surged, but their quality and processing speed are also subject to strict requirements. In addition, all peripheral devices that cooperate with computers are also affected by this trend; not only are various peripheral devices constantly being introduced, but their functions and quality are also improving day by day. Among all common computer peripheral equipment, the most common one is a printer, and it has gradually become an indispensable output equipment for all computer users.
由市场上打印机的沿革观之,打印机按其打印方式的不同可分为三种:点矩阵打印机、喷墨式打印机,以及激光打印机。点矩阵打印机虽然价格便宜,然而其打印速度缓慢且打印质量不佳,以致于无法与喷墨或激光打印机在市场上互相竞争,因而目前仅在特定用途时使用。现在市面上大多使用喷墨印表或激光打印机,两者比较之下各有优势,其中,喷墨打印机价格较为低廉,激光打印机价格较为高昂,此为喷墨打印机所占优势之处;再者,喷墨打印机的打印质量较差,而激光打印机的打印质量较好,此为激光打印机所占优势之处。From the perspective of the evolution of printers on the market, printers can be divided into three types according to their printing methods: dot matrix printers, inkjet printers, and laser printers. Dot-matrix printers, while inexpensive, are too slow and of poor quality to compete with inkjet or laser printers in the market place, and are currently used only for specific purposes. Most of the inkjet printers or laser printers are used in the market now, and both have their own advantages in comparison. Among them, the price of inkjet printers is relatively low, while the price of laser printers is relatively high. This is the advantage of inkjet printers; , The printing quality of inkjet printers is poor, while the printing quality of laser printers is better, which is the advantage of laser printers.
虽然喷墨打印机相对于激光打印机具有价格的优势,但其打印质量较差及打印速度较慢往往使其在高级应用场合上渐渐失其竞争力。一般来说,喷墨打印机因为采用流体(墨水)为打印材料,而流体的物理现象造成打印质量不良的问题,例如:墨水形状的不固定性、流动不顺畅、墨水内含有气泡以及流体粘滞系数过小以致于墨水流动方向控制不易等所造成的影响。Although inkjet printers have a price advantage over laser printers, their poor print quality and slow print speed tend to make them less competitive in advanced applications. Generally speaking, inkjet printers use fluid (ink) as the printing material, and the physical phenomena of the fluid cause poor printing quality, such as: the shape of the ink is not fixed, the flow is not smooth, the ink contains air bubbles, and the fluid is sticky. The coefficient is too small so that the ink flow direction is not easy to control.
在喷墨打印的技术中通常包含了控制墨滴从墨水槽释出至打印表面的机构。如已知技术所述,喷墨打印方式利用一喷墨头(Print Head)配置于墨卡匣上,而随着控制信号的反应喷出墨滴。The art of inkjet printing generally involves mechanisms that control the release of ink droplets from the ink reservoirs to the printing surface. As described in the known technology, the inkjet printing method utilizes an inkjet head (Print Head) configured on the ink cartridge, and ejects ink droplets in response to a control signal.
喷墨头一般有两种喷出墨滴的方式:热气泡式及压电式,热气泡式的喷墨头利用一薄膜电阻器加热,以急速气化一小部分的墨水(即墨滴)经过喷孔喷出。Inkjet heads generally have two ways of ejecting ink droplets: thermal bubble type and piezoelectric type. The thermal bubble type inkjet head uses a thin film resistor to heat to rapidly vaporize a small part of the ink (that is, ink droplets) through Nozzle sprays out.
另一种压电式的喷墨头使用压电元件随着控制信号的反应,压缩墨水的体积藉此产生压力波,迫使墨滴经过喷孔喷出。Another type of piezoelectric inkjet head uses piezoelectric elements to respond to control signals, compressing the volume of ink to generate pressure waves that force ink droplets to be ejected through nozzle holes.
虽然已知技术的两种喷墨打印方式可有效从墨水槽将墨滴喷出,但在没有打印的状况下无法防止墨水由喷墨头外漏。所以,已知技术尚需要一种能够使打印头在没有打印的状况下保持墨水不致外漏的技术,而利用在墨水槽内提供一微量的背压(Slight Back Pressure)则可达到此一目的。此处所提及的背压指在墨水槽中形成部分的真空状态或是较大气压力小的墨水槽内压力,藉以阻止墨水经过喷墨头任意流动。此外,所谓增加背压即表示增加墨水槽内压力与大气压力间的差值。Although the two inkjet printing methods of the known technology can effectively eject ink droplets from the ink tank, they cannot prevent the ink from leaking from the inkjet head when there is no printing. Therefore, the known technology still needs a technology that can keep the ink from leaking when the print head is not printing, and this purpose can be achieved by providing a slight back pressure (Slight Back Pressure) in the ink tank. . The back pressure mentioned here refers to the formation of a partial vacuum state in the ink tank or the pressure in the ink tank which is lower than the atmospheric pressure, so as to prevent the ink from flowing freely through the inkjet head. In addition, increasing the back pressure means increasing the difference between the pressure in the ink tank and the atmospheric pressure.
供墨卡匣中的背压必须随时能够阻止墨水外漏,而且背压亦不可过大,以致墨水无法克服背压而喷不出来。此外,供墨卡匣的设计必须在任何环境变化下都可维持操作。因此,墨水槽中的背压必须维持在良好工作效果之中。即,当喷墨头不动作时,可以保持住墨水不外漏,同时在打印状态时又不致影响墨水喷出。如果墨水消耗而导致液面降低时,根据理想气体公式,体积增加时,墨水槽中的背压会因此减小。前述增加的背压如未适当调节,墨头将在后续的工作中会无法克服增加的背压而喷不出墨滴。The back pressure in the ink supply cartridge must be able to prevent the ink from leaking out at any time, and the back pressure must not be too high, so that the ink cannot overcome the back pressure and cannot be ejected. In addition, the ink supply cartridge must be designed to maintain operation under any environmental changes. Therefore, the back pressure in the ink tank must be maintained for good operation. That is, when the inkjet head is not in operation, the ink can be kept from leaking out, and at the same time, the ink ejection will not be affected when the inkjet head is in the printing state. If the liquid level decreases due to ink consumption, the back pressure in the ink tank will therefore decrease as the volume increases according to the ideal gas formula. If the aforementioned increased back pressure is not properly adjusted, the ink head will not be able to overcome the increased back pressure in the subsequent work and will not be able to eject ink droplets.
如美国第5,409,134号发明专利中指出一种压力调节机构,其具有为可随着墨水槽中背压改变而动作的气袋及弹片,该压力调节机构可在最小体积位置与最大体积位置之间移动。此压力调节机构可改变墨水槽空气的气体以调整背压变化,如此,墨水槽中的背压可维持在一工作范围之内而使得墨水在未使用状态下不致泄漏并且当喷墨头加热时顺利喷出墨滴。As pointed out in U.S. Patent No. 5,409,134, a pressure adjustment mechanism has an air bag and a shrapnel that can act as the back pressure in the ink tank changes. The pressure adjustment mechanism can move between the minimum volume position and the maximum volume position. . This pressure adjustment mechanism can change the gas of the ink tank air to adjust the back pressure change, so that the back pressure in the ink tank can be maintained within a working range so that the ink does not leak when it is not in use and when the inkjet head is heated Ink droplets are ejected smoothly.
例如:当环境周围空气压力下降导致大气压力与背压之间的压力差减小,则压力调整机构为增加背压以保持墨水不外泄而会动作使墨水槽体积增加。For example, when the ambient air pressure drops and the pressure difference between the atmospheric pressure and the back pressure decreases, the pressure adjustment mechanism will increase the volume of the ink tank to increase the back pressure to keep the ink from leaking out.
上述的美国发明专利中所揭露的压力调整机构包括一对弹片6,其上附著不具弹性而可膨胀的气袋20。此弹片6与气袋20配置于供墨卡匣的墨水槽3之内,而且气袋20内部与供墨卡匣外部空气流通,如图1所示。该弹片6与气袋20的配合使用使气袋20可随压力大小而膨胀与收缩,此一胀缩不仅会随着墨水槽3内的压力改变而动作,也会因为墨水槽3外的空气压力变化而动作。The pressure adjusting mechanism disclosed in the above-mentioned U.S. patent includes a pair of elastic sheets 6 on which an inelastic but
请配合参阅图2,气袋20的膨胀将使弹片6偏离产生弹力,而该弹片将迫使气袋收缩,因此弹片6与气袋20的配合将保持一平衡状态。气袋膨胀与收缩的平衡状态影响到墨水槽3的体积,并且藉以调节墨水槽3的背压在正常操作范围内,使供墨卡匣不受外界空气压力变化或墨水消耗的影响而能照常工作。Please refer to FIG. 2 , the expansion of the
但是利用弹片6与附着在其上的气袋20组合而成的压力调节机构,在制造技术上必须精确地掌握弹片6的弹性系数及气袋20的胀缩性能,方可在功能上获得满意的结果;若弹片6与气袋20之间的附着程度不佳,则会造成两者分离,也可能使此压力调节机构对压力变化的检测能力变差。由于在制造技术上对弹片6及气袋20的物理特性要求较为严格,相对使产品生产的合格率降低,因此,本实用新型提供一种较已知技术在制造上得以有效控制其质量,并以较少零件来简化机构复杂度进而提高合格率,使本实用新型更具有实用性。However, the pressure regulating mechanism formed by combining the shrapnel 6 and the
为此,本实用新型的目的是针对上述调压机构存在的缺点,提供一种合格率高、结构更为简单的压力调节机构。Therefore, the purpose of this utility model is to provide a pressure regulating mechanism with a high pass rate and a simpler structure in view of the shortcomings of the above-mentioned pressure regulating mechanism.
为了实现上述目的,本实用新型采用如下技术方案:该压力调节机构,包含:In order to achieve the above purpose, the utility model adopts the following technical solution: the pressure regulating mechanism includes:
一设于墨卡匣壳体上且具有贯穿孔的连接座,以及a connection seat provided on the ink cartridge housing and having a through hole, and
一由高分子聚合物质所构成弹性气袋,该弹性气袋一端开口并设置于供墨卡匣内部,开口紧束于连接座上并与外部空气连通。An elastic air bag made of high molecular polymer material, one end of the elastic air bag is open and arranged inside the ink supply cartridge, the opening is tightly bound on the connecting seat and communicated with the outside air.
由于本实用新型的压力调节机构在供墨卡匣内仅配置单一的弹性气袋,而气袋内部与供墨卡匣外部的空气相通。当气袋内部的空气压力与墨水槽内背压间的压力差产生变化时,此弹性气袋可由本身的弹性,自行调节膨胀或收缩,以改变墨水槽内体积并维持背压在一定范围的内,如此既可以阻止墨水槽墨水在未使用状态下泄漏又保持了喷墨头可以顺利喷出墨滴。Because the pressure regulating mechanism of the utility model only configures a single elastic air bag in the ink supply cassette, and the inside of the air bag communicates with the air outside the ink supply cassette. When the pressure difference between the air pressure inside the air bag and the back pressure in the ink tank changes, the elastic air bag can adjust its own expansion or contraction by its own elasticity, so as to change the volume of the ink tank and maintain the back pressure within a certain range. In this way, it can prevent the ink tank ink from leaking in the unused state and keep the inkjet head to eject ink droplets smoothly.
下面结合附图和较佳的实施例,对本实用新型作一详细地说明。Below in conjunction with accompanying drawing and preferred embodiment, the utility model is described in detail.
图1为已知的墨卡匣内压力调节机构的剖面示意图。FIG. 1 is a schematic cross-sectional view of a known pressure regulating mechanism in an ink cartridge.
图2为图1的压力调节机构在气袋膨胀而使弹片变形的剖面示意图。FIG. 2 is a schematic cross-sectional view of the pressure regulating mechanism in FIG. 1 deforming the shrapnel when the air bag expands.
图3为本实用新型供墨卡匣内的压力调节机构的剖面示意图。Fig. 3 is a schematic cross-sectional view of the pressure regulating mechanism in the ink supply cartridge of the present invention.
图4为本实用新型压力调节机构在弹性气袋臌胀时剖面示意图。Fig. 4 is a schematic cross-sectional view of the pressure regulating mechanism of the present invention when the elastic air bag is inflated.
图5为本实用新型另一实施例的压力调节机构的剖面示意图。Fig. 5 is a schematic cross-sectional view of a pressure regulating mechanism according to another embodiment of the present invention.
图中in the picture
1上盖 2槽体1
3墨水槽 4中央穿孔3 ink tanks 4 central perforation
5座体 6弹片5 seat body 6 shrapnel
10连接座 11贯穿孔10 Connecting
20气袋 21颈部20
22弹性部 23弹性气袋22
7墨水 30弹性装置7
31卡钩结构31 hook structure
首先请参考图3来说明本实用新型的较佳实施例,其中供墨卡匣由一上盖1与槽体2结合而成。当上盖1固定连接至槽体2时,所形成的内部空间决定供墨卡匣的墨水槽3的容量并收墨水于其中。喷墨头(图未示)则配置于墨水槽下方,该喷墨头具有复数个开孔并藉由前述已知的加热方式或压电方式使墨水槽3内的墨水因受热胀或受压力压挤而喷出。Firstly, please refer to FIG. 3 to illustrate a preferred embodiment of the present invention, wherein the ink supply cartridge is formed by combining an
继续参考图3,本实用新型的压力调整机构主要形成在供墨卡匣内,其一端与其上盖1连接而另一端垂悬在供墨卡匣的内部。该压力调节机构包括连接座10及弹性气袋23,其中弹性气袋23具有颈部21与弹性部22,该颈部21紧束于连接座10的下方,而连接座10则具有贯穿孔11并使连接的弹性气袋23内部与外部空气流通,其中贯穿孔11的直径约为1~3mm±0.05mm。Continuing to refer to FIG. 3 , the pressure adjustment mechanism of the present invention is mainly formed in the ink supply cassette, one end of which is connected to the
前述弹性气袋23的作用如同一可充气而胀缩的气球,如图3所示,该弹性气袋23内呈中空状且可因压力的变化而膨胀或收缩,而其相对的外侧则与墨水卡匣内墨水及其空间接触。弹性气袋23可由高分子聚合物所构成,例如:乳胶、硅胶、橡胶,且气袋材料为非线性弹性系数,降服强度在5600~6400kg/cm2之间。The effect of aforementioned
请再参考图3,供墨卡匣的上盖1设有中央穿孔4,用以容纳压力调节机构的连接座10,并使连接座10紧套于上盖1之上,如前所述,贯穿孔11的直径约在1mm至3mm间,其远小于弹性气袋23的直径,因此弹性气袋23的充放气不会因为对空气之大、气压力过于灵敏而减小调节的功能。在通常使用状况下,即供墨卡匣已开启并安装在喷墨打印机内,如果外界环境变化(例如:工作温度上升或工作大气压力小于一大气压)而导致供墨卡匣内的背压大于大气压力,该弹性气袋23的弹性部22将因为压力差变小而压缩前弹性气袋23内部的体积并经由贯穿孔11排出空气,藉此使墨水的液面下降进而保持供墨卡匣压力平衡,并因此不会造成墨水外漏的现象。Please refer to Fig. 3 again, the
接着请参考图4,其示意了本实用新型压力调节机构的弹性气袋23膨胀时的剖面图。随着喷墨头的持续打印操作,使墨水槽3内的墨水逐渐减少而液面降低。根据理想气体公式可知,密闭供墨卡匣的体积增加时会使得墨水槽3内的背压减小。因此前述弹性气袋23内的压力(大气压力)将大于墨水槽3内的背压而使弹性部22将适当地膨胀充气,如图4所示。前述膨胀的体积将进一步使下降的墨水液面上升使其回到初始的平衡状态。经由本实用新型的压力调节机构,供墨卡匣可在任何状态下,保持特定的压力平衡而确保墨水打印时的顺畅。Next, please refer to FIG. 4 , which illustrates a cross-sectional view of the
为了使本实用新型压力调节机构能对压力变化更具灵敏性,在本实用新型另一较佳实施例中,将于弹性气袋23之外加装一弹性装置30。请参考图5所示,在此实施例中压力调节机构的零件大致与前述相同,所不同之处在于增加一弹性装置30,该弹性装置30的一该端固定在供墨卡匣壳体上,另一端则连接于弹性气袋23,在本实用新型中,弹性装置30一端扣接于设置在槽体2内底部的卡钩结构31,而另一端则固定连接于弹性气袋23垂悬端。如此的配置,该弹性装置30使弹性气袋23产生一弹性拉力,使得本实用新型遇到外界环境大气压力变化或墨水槽3内背压产生变化时,弹性气袋23的弹性部22更能即时地适应压力差的变化,适度地膨胀或收缩。当然,弹性气袋23的垂悬端亦可直接固定于供墨卡匣壳体上,即槽体2的底部,藉此可提供弹性气袋23一预应力,使其膨胀时更具灵敏性。In order to make the pressure regulating mechanism of the present invention more sensitive to pressure changes, in another preferred embodiment of the present invention, an
本实用新型亦不受限于说明上述的实施例,例如:本实用新型并未限定弹性气袋的形状,只要是可适当提供弹性的形状均可接受。The present invention is not limited to the above-mentioned embodiments. For example, the present invention does not limit the shape of the elastic air bag, as long as the shape can provide elasticity appropriately.
综上所述,根据本实用新型所实施的压力调节机构,将使供墨卡匣不受外界压力变化或墨水消耗的状况影响正常工作,并且以单一零件的弹性气袋来调节供墨卡匣的墨水槽背压,因此得以有效控制产品的合格率。To sum up, according to the pressure regulating mechanism implemented by the utility model, the ink supply cartridge will not be affected by external pressure changes or ink consumption conditions to work normally, and the ink supply cartridge can be adjusted by a single elastic air bag The back pressure of the ink tank can effectively control the pass rate of the product.
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Cited By (1)
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CN104039556A (en) * | 2012-01-13 | 2014-09-10 | 惠普发展公司,有限责任合伙企业 | Fluid flux correction |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104039556A (en) * | 2012-01-13 | 2014-09-10 | 惠普发展公司,有限责任合伙企业 | Fluid flux correction |
CN104039556B (en) * | 2012-01-13 | 2016-01-20 | 惠普发展公司,有限责任合伙企业 | Fluid circulation corrects |
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