CN2392959Y - Pre-guide balancing plunger type throttle valve - Google Patents
Pre-guide balancing plunger type throttle valve Download PDFInfo
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- CN2392959Y CN2392959Y CN 99248251 CN99248251U CN2392959Y CN 2392959 Y CN2392959 Y CN 2392959Y CN 99248251 CN99248251 CN 99248251 CN 99248251 U CN99248251 U CN 99248251U CN 2392959 Y CN2392959 Y CN 2392959Y
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- 238000007789 sealing Methods 0.000 abstract description 19
- 239000007788 liquid Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000009776 industrial production Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
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- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
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Abstract
Description
本实用新型涉及一种新型的先导平衡柱塞式节流阀,它是对节流阀内部结构的改进,即在节流阀内部设置先导平衡柱塞结构,利用系统压力达到动态平衡使得开关省力和帮助密封的结构。它主要是由阀体、阀杆、先导平衡柱塞结构等组成。The utility model relates to a new pilot balance plunger type throttle valve, which is an improvement on the internal structure of the throttle valve, that is, a pilot balance plunger structure is arranged inside the throttle valve, and the system pressure is used to achieve dynamic balance so that the switch is labor-saving. and help seal the structure. It is mainly composed of valve body, valve stem, pilot balance plunger structure and so on.
节流阀是工业生产中广泛使用的一种节流设备,它的质量好坏和使用性能直接影响着企业的生产和效率。目前工业生产和各种工程中所使用的节流阀主要是依靠活塞来调节入口和出口之间的流量,由于节流阀使用的压力较高,使得活塞体所受压力较大,导致活塞体与活塞套间的磨擦力加大。开启和关闭时,手轮所要克服的力主要是该磨擦力,由于该力较大,因此在开关时,既费时又费力。又由于目前生产的节流阀是依靠活塞密封,使得在生产工艺上对活塞与活塞套的精度要求很高,这就增加了加工难度,提高了加工成本。另外,当前生产的节流阀活塞是上下连通的,这就要求,活塞套与阀体之间必须有很好的密封,活塞与活塞套之间的主密封效果也要求较高。目前所生产的节流阀,主密封依靠一套复杂的密封结构来达到节流阀本身的密封效果,使得制造成本增加,而且由于O型圈材料的限制,使阀门只能应用于无腐蚀,温度不能太高或太低的环境中。更重要的是,O型圈易老化、磨损,这就降低了阀门的使用寿命。Throttle valve is a throttling device widely used in industrial production. Its quality and performance directly affect the production and efficiency of enterprises. At present, the throttle valve used in industrial production and various projects mainly relies on the piston to adjust the flow between the inlet and the outlet. Due to the high pressure used by the throttle valve, the pressure on the piston body is relatively high, resulting in the piston body The friction force between the piston sleeve increases. When opening and closing, the force to be overcome by the hand wheel is mainly the friction force. Since the force is relatively large, it is time-consuming and laborious when switching. And because the throttle valve currently produced is sealed by the piston, the precision requirements of the piston and the piston sleeve are very high in the production process, which increases the difficulty of processing and increases the processing cost. In addition, the throttle valve piston currently produced is connected up and down, which requires that there must be a good seal between the piston sleeve and the valve body, and the main sealing effect between the piston and the piston sleeve is also required to be high. The throttle valve currently produced, the main seal relies on a complex sealing structure to achieve the sealing effect of the throttle valve itself, which increases the manufacturing cost, and due to the limitation of the O-ring material, the valve can only be used for non-corrosion, In an environment where the temperature cannot be too high or too low. More importantly, the O-ring is prone to aging and wear, which reduces the service life of the valve.
本实用新型的目的就在于避免上述现有技术的不足之处而提供一种新型的先导平衡柱塞式节流阀,它是利用系统自身的压力帮助阀门开关和密封,从而起到开关省力,密封严密的效果。它主要是由阀体(1)、阀杆(2)、和先导平衡柱塞构成,其主要的技术特点是在阀体(1)内部的阀杆(2)的一端设置有先导平衡柱塞结构,并使柱塞顶端的大阀瓣(7)为节流阀的出口密封面。The purpose of this utility model is to avoid the disadvantages of the above-mentioned prior art and provide a new type of pilot balanced plunger throttle valve, which uses the pressure of the system itself to help the valve switch and seal, thereby saving labor on the switch, Tight sealing effect. It is mainly composed of a valve body (1), a valve stem (2), and a pilot balance plunger. Its main technical feature is that a pilot balance plunger is provided at one end of the valve stem (2) inside the valve body (1). structure, and make the large disc (7) at the top of the plunger the outlet sealing surface of the throttle valve.
附图1为本实用新型的结构示意图。Accompanying drawing 1 is the structural representation of the utility model.
附图2为本实用新型中先导柱塞的结构示意图。Accompanying
附图的图面说明如下:The descriptions of the attached drawings are as follows:
1----阀体 2----阀杆 3----活塞套 4----滚珠A1----
5----活塞 6----小阀瓣 7----大阀瓣 8----滚珠B5----Piston 6----
9----螺母 10----腔体A 11----腔体B9----
为了更好地实现本实用新型的上述目的,设计者还将先导平衡柱塞设计成是由活塞套(3)、活塞(5)及大阀瓣(7)和小阀瓣(6)构成,即阀杆(2)的下端连接有小阀瓣(6),小阀瓣(6)的外面嵌套着活塞(5),活塞(5)的下端连接着大阀瓣(7);在阀杆(2)与小阀瓣(6)、活塞(5)与大阀瓣(7)之间的连接均采用了柔性连接。In order to better realize the above-mentioned purpose of the utility model, the designer also designs the pilot balance plunger to be composed of a piston sleeve (3), a piston (5), a large valve disc (7) and a small valve disc (6), That is, the lower end of the valve stem (2) is connected with a small valve disc (6), and the outside of the small valve disc (6) is nested with a piston (5), and the lower end of the piston (5) is connected with a large valve disc (7); The connections between the rod (2) and the small valve disc (6), the piston (5) and the large valve disc (7) all adopt flexible connections.
下面将结合附图和实施例来详述本实用新型的结构特点和工作原理:Structural characteristics and working principle of the present utility model will be described in detail below in conjunction with accompanying drawing and embodiment:
在实际设计和制造中,本实用新型的设计者是这样实现其结构特点的:在普通节流阀阀杆(2)的下端装一套柱塞式先导阀,将出口端改为整个阀门的主密封处,主密封副采用硬密封,活塞(5)与活塞套(3)之间为间隙配合,活塞将阀体内部分为腔体(10)与腔体(11);再用一个大螺母(9)将活塞套(3)固定在阀体(1)上,由于主密封位置改在阀门出口处,所以活塞套(3)不起任何的密封作用,它只是起到一个导向作用和利用上面加工的腰型槽与活塞实现节流效果;在阀杆下端安装的柱塞式先导阀的具体结构是这样的:在阀杆(2)下端加工一道半圆槽,用滚珠(4)或其他柔性连接形式在阀杆上连接一个小阀瓣(6),在小阀瓣(6)的外面套上一个活塞(5),在活塞(5)的下端同样用滚珠(8)或其他柔性连接形式连接一个大阀瓣(7),大阀瓣的上下两个平面均为密封面,下密封面为整个阀门的主密封面,上密封面为先导阀的主密封面。In the actual design and manufacture, the designer of the utility model realizes its structural characteristics in this way: a set of plunger type pilot valve is installed at the lower end of the ordinary throttle valve stem (2), and the outlet end is changed to the whole valve. At the main seal, the main seal pair adopts a hard seal, and the gap between the piston (5) and the piston sleeve (3) is fit, and the piston divides the valve body into a cavity (10) and a cavity (11); and a large nut (9) Fix the piston sleeve (3) on the valve body (1). Since the position of the main seal is changed to the outlet of the valve, the piston sleeve (3) does not have any sealing effect, it only plays a guiding role and utilizes The waist-shaped groove and the piston processed above realize the throttling effect; the specific structure of the plunger-type pilot valve installed at the lower end of the valve stem is as follows: a semicircular groove is processed at the lower end of the valve stem (2), and the ball (4) or other In the form of flexible connection, a small disc (6) is connected to the valve stem, a piston (5) is put on the outside of the small disc (6), and the lower end of the piston (5) is also connected with a ball (8) or other flexible connections. Formally connected with a large valve disc (7), the upper and lower planes of the large valve disc are sealing surfaces, the lower sealing surface is the main sealing surface of the whole valve, and the upper sealing surface is the main sealing surface of the pilot valve.
这样,在开启过程中,当阀门关闭后,由于活塞套(3)与阀体(1)之间没有任何密封,活塞(5)与活塞套(3)之间为间隙配合,这是,阀门入口处压力与阀体内腔体(10)、腔体(11)的压力相等,高于出口端压力。开启时,阀杆上提,先导阀的小阀瓣打开,即开启先导阀,腔体(10)内液体向出口端迅速流出,这时腔体(11)内液体的流阻大于腔体(10)内液体的流阻,即腔体(10)内液体泄流速度高于腔体(11)内液体泄流速度,导致腔体(10)内压力逐渐小于腔体(11)内压力,这样,由于压差的作用,就使活塞产生一个向上的运动趋势,即腔体(11)内的液体给活塞一个向上的力,实现了开启省力的目的。在关闭过程中,当阀门完全打开后,入口压力与出口压力及腔体(10)内压力相等,达到静态平衡。关闭阀门时,阀杆(2)向下运动,小阀瓣(6)关闭先导阀,使腔体(10)内液体无法泄流,而入口端与出口端保持流通,这样就使腔体(10)内液体压力逐渐增高,当该压力高于出口端压力时,就会使活塞产生一个向下的运动趋势,即腔体(10)内液体给活塞一个向下的力。从而实现帮助关闭阀门的效果。In this way, during the opening process, when the valve is closed, since there is no seal between the piston sleeve (3) and the valve body (1), there is a clearance fit between the piston (5) and the piston sleeve (3). The pressure at the inlet is equal to the pressure of the cavity (10) and the cavity (11) in the valve body, and is higher than the pressure at the outlet. When opening, the valve stem is lifted up, the small disc of the pilot valve is opened, that is, the pilot valve is opened, and the liquid in the cavity (10) flows out quickly to the outlet. At this time, the flow resistance of the liquid in the cavity (11) is greater than that of the cavity ( 10) The flow resistance of the liquid in the cavity, that is, the discharge rate of the liquid in the cavity (10) is higher than the discharge rate of the liquid in the cavity (11), so that the pressure in the cavity (10) is gradually smaller than the pressure in the cavity (11), In this way, due to the effect of the pressure difference, the piston produces an upward movement tendency, that is, the liquid in the cavity (11) gives the piston an upward force, and the purpose of opening and saving labor is realized. During the closing process, when the valve is fully opened, the inlet pressure is equal to the outlet pressure and the pressure inside the cavity (10), and a static equilibrium is reached. When the valve is closed, the valve stem (2) moves downward, and the small disc (6) closes the pilot valve, so that the liquid in the cavity (10) cannot be discharged, and the inlet port and the outlet port are kept in communication, so that the cavity ( 10) The pressure of the internal liquid increases gradually. When the pressure is higher than the pressure at the outlet end, the piston will have a downward movement tendency, that is, the liquid in the cavity (10) will give the piston a downward force. So as to achieve the effect of helping to close the valve.
由于在整个阀门内部的零件中,没有加工精度要求很高的零件,且结构简单,这就大大降低了零件的加工难度,从而降低加工成本和整个阀门的成本。在阀门中,去掉了O型圈密封副,改为两处金属的硬密封副,这就使阀门不受O型圈材料的限制,使用环境更加广泛。先导阀的活塞(5)将阀体内部分为腔体(10)和腔体(11),利用先导阀的开关,控制腔体(10)和腔体(11)的压差,使活塞(5)产生向上或向下的运动趋势,从而产生向上或向下的力,使阀门实现开关省力和帮助密封的效果。另外,它采用了出口端密封为主密封,密封副为硬密封,这就大大降低了成本,并且提高了阀门的寿命和使用环境的广泛性。Since there are no parts requiring high processing precision among the parts inside the entire valve, and the structure is simple, the difficulty of processing the parts is greatly reduced, thereby reducing the processing cost and the cost of the entire valve. In the valve, the O-ring sealing pair is removed and replaced with two metal hard sealing pairs, which makes the valve not limited by the material of the O-ring and can be used in a wider range of environments. The piston (5) of the pilot valve divides the valve body into a cavity (10) and a cavity (11), and the pressure difference between the cavity (10) and the cavity (11) is controlled by the switch of the pilot valve, so that the piston (5 ) produces an upward or downward movement trend, thereby generating an upward or downward force, so that the valve can achieve the effect of saving effort on and off and helping to seal. In addition, it adopts the outlet end seal as the main seal, and the sealing pair as a hard seal, which greatly reduces the cost, and improves the service life of the valve and the versatility of the use environment.
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 99248251 CN2392959Y (en) | 1999-10-13 | 1999-10-13 | Pre-guide balancing plunger type throttle valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 99248251 CN2392959Y (en) | 1999-10-13 | 1999-10-13 | Pre-guide balancing plunger type throttle valve |
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CN2392959Y true CN2392959Y (en) | 2000-08-23 |
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CN 99248251 Expired - Fee Related CN2392959Y (en) | 1999-10-13 | 1999-10-13 | Pre-guide balancing plunger type throttle valve |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1300474C (en) * | 2004-04-28 | 2007-02-14 | 浙江大学 | Axial triangular through groove type pure water hydraulic throttle valve |
CN104279343A (en) * | 2013-07-10 | 2015-01-14 | 中核苏阀科技实业股份有限公司 | Balance pilot type combined structure |
CN104728453A (en) * | 2015-03-30 | 2015-06-24 | 济南大学 | Rotation type faucet based on pilot structure |
-
1999
- 1999-10-13 CN CN 99248251 patent/CN2392959Y/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1300474C (en) * | 2004-04-28 | 2007-02-14 | 浙江大学 | Axial triangular through groove type pure water hydraulic throttle valve |
CN104279343A (en) * | 2013-07-10 | 2015-01-14 | 中核苏阀科技实业股份有限公司 | Balance pilot type combined structure |
CN104728453A (en) * | 2015-03-30 | 2015-06-24 | 济南大学 | Rotation type faucet based on pilot structure |
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