CN2320690Y

CN2320690Y - Three clip walls

Info

Publication number: CN2320690Y
Application number: CN 97249762
Authority: CN
Inventors: 周养雄
Original assignee: Individual
Current assignee: Individual
Priority date: 1997-11-28
Filing date: 1997-11-28
Publication date: 1999-05-26
Anticipated expiration: 2007-11-28

Abstract

A three-sandwich wall with sound-proof, fire-proof, weathering-proof and water-proof functions is composed of a skeleton, multiple panels made of cement fibre and mica and consisting of cement, sand stone and Baolilong balls, and cement filler.

Description

Three clip walls

一种三夹墙，属建筑物的预制件类。The utility model relates to a triple sandwich wall, which belongs to the prefabricated parts of buildings.

传统的室内隔墙或室外墙板均使用砌砖的方式，但其需技术熟练的技工，在工资与砖价飞涨的今天，使用砖砌方式来作区隔墙已显得不太经济；还有的间隔墙用石膏板组合(图1)，有一支持骨架及石膏板，但其隔音效果差，防水性也不好；此外，尚有钢筋水泥板的隔墙，其隔音效果差，且装修工作繁多，为此，有必要研究改进。Traditional indoor partition walls or outdoor wall panels are made of bricks, but skilled craftsmen are required. Today, when wages and brick prices are soaring, it is not economical to use bricks for partition walls; and The partition wall is combined with gypsum board (Figure 1), and there is a support frame and gypsum board, but its sound insulation effect is poor, and its waterproof performance is not good; For this reason, it is necessary to study and improve.

本实用新型的目的是提供一种三夹墙，达到骨架结构简化，用钢材少，墙结构强度高，具有防火、防水、防风化及良好的隔音效果；三夹墙的面板一侧面烧制一珐琅层，使表面光滑、美观及防水性能强。The purpose of this utility model is to provide a three-fold wall, which can simplify the skeleton structure, use less steel, and have high wall structure strength, which has fireproof, waterproof, weatherproof and good sound insulation effects; one side of the three-fold wall is fired The enamel layer makes the surface smooth, beautiful and waterproof.

本实用新型的目的可按下列措施实现，其三夹墙由骨架、面板及水泥填充物构成；骨架用复数个条状钢材结合而成；面板包括复数个第一面板、复数个第二面板及复数个第三面板，第一、二面板分别锁固在骨架的二相对侧面上，使第一、二面板间形成一空间，并于骨架上端预留一空隙，第三面板大小恰可封闭该预留空隙；预留空隙为水泥填充物填于空间的入口。本实用新型的目的也可按下列措施实现，其面板由水泥、纤维及云母构成，纤维包括有机及无机纤维；面板中水泥占整体重量的50～70％，无机纤维占10～20％，有机纤维占5～15％，云母占10～20％；面板一侧可烧附一层珐琅；骨架主体由粗角钢结合成，粗角钢间连有细角钢；其条状钢材为C型钢；其水泥填充物由水泥、砂石及保丽龙球混合成；水泥、砂石及保丽龙球比例为1∶3∶6。The purpose of this utility model can be realized according to the following measures. Its triple sandwich wall is made of skeleton, panel and cement filler; A plurality of third panels, the first and second panels are respectively locked on two opposite sides of the frame, so that a space is formed between the first and second panels, and a gap is reserved at the upper end of the frame, and the size of the third panel is just enough to close the frame. Reserved space; the reserved space is the entrance of the space filled with cement filler. The purpose of this utility model also can be realized by following measures, and its panel is made of cement, fiber and mica, and fiber comprises organic and inorganic fiber; In the panel, cement accounts for 50～70% of overall weight, and inorganic fiber accounts for 10～20%, organic Fiber accounts for 5 to 15%, and mica accounts for 10 to 20%. One side of the panel can be burnt with a layer of enamel; the main body of the skeleton is composed of thick angle steels, and thin angle steels are connected between thick angle steels; the strip steel is C-shaped steel; the cement The filler is mixed with cement, sand and polystyrene balls; the ratio of cement, sand and polystyrene balls is 1:3:6.

本实用新型的优点是：简化面板制作程序、节省安装时间，表面可雕刻、烧印花纹，美观、骨架简化、节约钢材、成本低，且有防火、防水、防风化及隔音功能。The utility model has the advantages of simplifying the panel making procedure, saving installation time, engraving and burning patterns on the surface, beautiful appearance, simplified skeleton, steel saving, low cost, and fireproof, waterproof, weatherproof and soundproof functions.

附图图面说明：Description of drawings:

图1为现有技术的石膏板组合的区隔墙的剖面图Fig. 1 is the sectional view of the partition wall of the prior art gypsum board combination

图2为本实用新型的三夹墙的剖面图Fig. 2 is the sectional view of the triple clip wall of the present utility model

图3为本实用新型的面板剖面图Fig. 3 is the panel sectional view of the utility model

图4为本实用新型三夹墙骨架立体示意图Fig. 4 is the three-dimensional schematic diagram of the skeleton of the utility model three clamping walls

图5为本实用新型的角钢一端切削加工后的示意图Fig. 5 is the schematic diagram after cutting one end of angle steel of the present utility model

兹对照附图对本实用新型实施例详细说明如下：Now with reference to the accompanying drawings, the utility model embodiment is described in detail as follows:

本实用新型有关于一种施工成本低、施工快并具有隔音、防水、防风化与防火的三夹墙(图2、图3、图4)，主要包括；一骨架1、一第一面板2、一第二面板3、一第三面板4与水泥填充物5；骨架1垂直固定于屋梁6与地面之间；骨架2用于支撑三夹墙的重量，由复数条状钢材焊接结合而成，是采用市售标准化建材角钢或C型钢，如骨架1(图4)的组装方式，可先用复数组角钢10焊接成骨架1主体，再用细角钢11焊接在各粗角钢间，加大骨架2整体强度，各角钢10、11两端可按需要切削加工形状(图5)，紧密焊成一体的骨架1，骨架1内的空间为空旷连续的；第一、二、三面板2、3、4用复数个面板单位组成，分别锁固在骨架1的相对侧面，使第一、二、三面板间形成一夹层空间，第一面板2(图4)可锁固在骨架1外侧成为外墙部分，第二面板3可锁固于骨架1内侧成为内墙部分，若将本实用新型用于室内间隔，两侧均为内墙部分。第一面板2与第二面板3间填充水泥填充物形成三夹墙；水泥填充物5由水泥、砂石及保丽龙球混合成，也可用市售发泡水泥，或用水泥及炉石混合成；施工时，先将骨架1用膨胀螺丝垂直固定于屋梁与地面间，再将面板2、3的四角锁固在骨架1上，顶部第三面板4暂不锁上留一空隙，将水泥填充物5从空隙灌入面板2、3间夹层中，再用扁长的第三面板4封住预留空隙，不待水泥凝固即开始对面板2、3、4进行表面处理，如贴磁砖或刷油漆，以提高施工速度；水泥填充物5凝固后，各面板与填充物5密合，不会脱落；各面板相邻处都锁固在骨架1的钢材上，水泥填充物5不会由板间接缝间渗漏；当填充时考虑因冲力过大面板会脱落，可将多个辅助钢条12锁固于骨架1上，待凝固后再将辅助钢条12拆除，可确保面板不会脱落。The utility model relates to a three-fold wall (Fig. 2, Fig. 3, Fig. 4) with low construction cost, fast construction and sound insulation, waterproof, anti-weathering and fire prevention, mainly comprising; a skeleton 1, a first panel 2 , a second panel 3, a third panel 4 and cement filler 5; the skeleton 1 is vertically fixed between the roof beam 6 and the ground; the skeleton 2 is used to support the weight of the triple sandwich wall, and is welded and combined by plural strip steel materials It is made by adopting commercially available standardized building material angle steel or C-shaped steel, such as the assembly method of skeleton 1 (Figure 4), which can be welded into the main body of skeleton 1 with multiple groups of angle steel 10, and then welded between the thick angle steels with thin angle steel 11, adding The overall strength of the large frame 2, the two ends of each angle steel 10, 11 can be cut and processed according to the shape (Fig. 5), the frame 1 is tightly welded, and the space in the frame 1 is open and continuous; the first, second, and third panels 2 , 3, and 4 are composed of a plurality of panel units, which are respectively locked on the opposite sides of the frame 1, so that a sandwich space is formed between the first, second, and third panels, and the first panel 2 (Fig. 4) can be locked on the outside of the frame 1 As an outer wall part, the second panel 3 can be locked on the inner side of the frame 1 to become an inner wall part. If the utility model is used for indoor partitions, both sides are inner wall parts. Cement fillers are filled between the first panel 2 and the second panel 3 to form a triple sandwich wall; the cement filler 5 is made of cement, sandstone and Styrofoam balls, and commercially available foam cement, or cement and hearthstone can also be used. Mixed; during construction, first fix the frame 1 vertically between the roof beam and the ground with expansion screws, then lock the four corners of the panels 2 and 3 on the frame 1, leave a gap without locking the third panel 4 on the top, Pour the cement filler 5 into the interlayer between the panels 2 and 3 from the gap, and then seal the reserved gap with the flat third panel 4, and start the surface treatment of the panels 2, 3, 4 before the cement solidifies, such as pasting Tile or paint to increase the construction speed; after the cement filler 5 is solidified, each panel and the filler 5 are tightly bonded and will not fall off; the adjacent parts of each panel are all locked on the steel of the skeleton 1, and the cement filler 5 There will be no leakage from the joints between the panels; when filling, considering that the panels will fall off due to excessive momentum, multiple auxiliary steel bars 12 can be locked on the skeleton 1, and the auxiliary steel bars 12 can be removed after solidification to ensure Panels will not fall off.

本实用新型的面板7(图3)为水泥与纤维混合制成的平板，凝固体部分8用水泥与无机纤维(人造纤维或玻璃纤维等)、有机纤维(纸纤维或植物纤维等)以及防火材料云母混合凝固成，在面板7一侧表面可烧附一层珐琅9，使表面光滑、美观、坚硬，利于防水及防风化，即可易于进一步处理(粉刷、油漆等)，也可代替磁砖；也可在面板2、3、4上(图4)不烧附珐琅层用螺丝锁固于骨架1两侧，灌水泥填充物6后，将烧附珐琅层9的面板7贴附于骨架1面侧的面板上(图3)，除达到光滑美观目的外，还可盖住固定螺丝的痕迹。其面板7凝固体部分8的成分比重是：水泥占总重的50～70％，无机纤维占1O～20％，有机纤维占5～15％，云母占10～20％；这种面板7比现用的石棉板强度及硬度高，制造及成本更有优势，且没有污染性，水泥纤维面板7可加少量水泥防水剂以增加防水效果；本实用新型面板7可用波特水泥最好，经无机、有机的长短纤维与水泥分子形成交错的架桥结构，使面板7的韧性与弹性极好，抗拉及抗压强度系数大幅提高，适合制作8×4尺²面板，代表传统1×1尺2的磁砖，这种面板可简化制作程序，减少安装工时降低成本；本实用新型的面板不仅只用于室内隔墙，也适用于建筑物外墙板，克服了现有技术的面板均采用磁砖与水泥贴合方式，久之易发生磁砖脱落的情况，且现有磁砖上加钉钢钉时，磁砖易破碎，烧制磁砖时产生无机性粒状悬浮微粒，造成空气污染环境的缺点，本实用新型的面板7可任意钉钢钉、钻孔及锁螺钉，制作过程不易对环境造成污染，面板7含大量水泥与水泥填充物5材质相同易于结合；云母是良好的耐火材料，代替污染环境的石棉板，并且面板7一侧面烧附一层坚固的珐琅9，更能防止风化，还可在珐琅层9上雕刻、烧印纹彩，增加外观美化及成品附加价值；水泥填充物5中由水泥、砂石及保丽龙球构成，其体积比为1∶3∶6左右(也可为1∶2∶5或1∶3∶8等)；这种水泥填充物5有发泡水泥的强度，其硬度更强，但比一般水泥轻，吸音性强；不需用许多螺丝向骨架上锁固面板，保持面板光滑、完整和美观，使用强度和硬度较高的填充物5，可简化骨架，节省钢材、减少组装及施工时间、降低成本。Panel 7 (Fig. 3) of the present utility model is the flat plate that cement and fiber are mixed, and solidification part 8 is made of cement and inorganic fiber (artificial fiber or glass fiber etc.), organic fiber (paper fiber or plant fiber etc.) and fireproof The material mica is mixed and solidified, and a layer of enamel 9 can be burnt on the surface of one side of the panel 7 to make the surface smooth, beautiful, and hard, which is beneficial to waterproof and weatherproof, and can be easy to further process (painting, paint, etc.), and can also replace magnetic enamel. Brick; also can be on the panel 2,3,4 (Fig. 4) do not burn and attach the enamel layer and be locked on the two sides of skeleton 1 with screws, after pouring cement filler 6, the panel 7 that burns and attaches the enamel layer 9 is attached to On the panel on the side of frame 1 (Figure 3), in addition to achieving the purpose of smoothness and beauty, it can also cover the traces of fixing screws. The composition ratio of the solidified part 8 of the panel 7 is: cement accounts for 50-70% of the total weight, inorganic fibers account for 10-20%, organic fibers account for 5-15%, and mica accounts for 10-20%. The existing asbestos board has high strength and hardness, more advantages in manufacturing and cost, and has no pollution. A small amount of cement waterproofing agent can be added to the cement fiber panel 7 to increase the waterproof effect; Inorganic and organic long and short fibers and cement molecules form an interlaced bridging structure, which makes the toughness and elasticity of the panel 7 excellent, and the tensile and compressive strength coefficients are greatly improved. It is suitable for making 8×4 feet ² panels, representing the traditional 1×1 2-foot tiles, this kind of panel can simplify the production procedure, reduce the installation man-hours and reduce the cost; the panel of the utility model is not only used for indoor partition walls, but also suitable for building exterior wall panels, which overcomes the common problems of prior art panels The way tiles and cement are bonded together will easily cause the tiles to fall off over time, and when steel nails are added to the existing tiles, the tiles will be easily broken, and inorganic granular suspended particles will be produced during firing the tiles, causing air pollution The shortcoming of the environment, the panel 7 of the utility model can be arbitrarily nailed with steel nails, drilled holes and locking screws, the manufacturing process is not easy to pollute the environment, the panel 7 contains a large amount of cement and the same material as the cement filler 5 is easy to combine; mica is a good fire-resistant material, instead of the asbestos board that pollutes the environment, and a solid enamel 9 is burnt on one side of the panel 7, which can prevent weathering, and can also be engraved and burned on the enamel layer 9 to increase the appearance beautification and the added value of the finished product; The cement filler 5 is composed of cement, sand and polystyrene balls, and its volume ratio is about 1:3:6 (or 1:2:5 or 1:3:8, etc.); this cement filler 5. It has the strength of foamed cement, and its hardness is stronger, but it is lighter than ordinary cement and has strong sound absorption; it does not need to use many screws to lock the panel to the skeleton, keep the panel smooth, complete and beautiful, and use the one with higher strength and hardness Filler 5 can simplify the skeleton, save steel, reduce assembly and construction time, and reduce costs.

Claims

1. a Three-sandwich wall is characterized in that: be made of skeleton, panel and cement filler; Skeleton is with a plurality of strip steel be combined intos; Panel comprises a plurality of first panels, a plurality of second panel and a plurality of the 3rd panel, first and second panel locks respectively on two opposite side faces of skeleton, make and form a space between first and second panel, and reserve a space in the skeleton upper end, the 3rd panel size just can be sealed this and be interspaced in advance; Interspace in advance and fill in the inlet in space for the cement filler.

2. Three-sandwich wall according to claim 1 is characterized in that: panel is made of cement, fiber and mica, and fiber comprises organic and inorfil.

3. Three-sandwich wall according to claim 2 is characterized in that: cement accounts for 50～70% of overall weight in the panel, and inorfil accounts for 10～20%, and organic fiber accounts for 5～15%, and mica accounts for 10～20%.

4. Three-sandwich wall according to claim 1 is characterized in that: panel one side can be burnt attached one deck enamel.

5. Three-sandwich wall according to claim 1 is characterized in that: the skeleton main body is combined into by thick angle steel, is connected with thin angle steel between thick angle steel.

6. Three-sandwich wall according to claim 1 is characterized in that: the strip steel are C shaped steel.

7. Three-sandwich wall according to claim 1 is characterized in that: the cement filler is mixed into by cement, sandstone and Poly Foam ball.

8. Three-sandwich wall according to claim 7 is characterized in that: cement, sandstone and Poly Foam ball ratio are 1: 3: 6.