CN223629509U - A vanadium-nitrogen alloy ball forming and extrusion device - Google Patents

Abstract

This utility model belongs to the field of vanadium-nitrogen alloy processing technology, and in particular to a vanadium-nitrogen alloy spherical forming extrusion device, including a housing and a processing component disposed on the outer side of the end of the housing; the processing component includes a mounting frame, a connecting slider and a first rotating cylinder, and the mounting frame is fixedly connected to the outer side of the end of the housing; a first motor simultaneously drives the first rotating cylinder and the second rotating cylinder to rotate and reciprocate to push the material, so that the material can be more evenly distributed and enter the extrusion area faster during the extrusion process, thereby improving the extrusion speed and output. Through reciprocating pushing, it can be ensured that the material is fully mixed and evenly spread before extrusion, reducing material waste and improving resource utilization. The combination of rotational extrusion of the first rotating cylinder and the second rotating cylinder with reciprocating pushing reduces the complexity of equipment components and control system, and lowers the failure rate and maintenance cost.

Description

Vanadium nitrogen alloy ball shaping extrusion device

Technical Field

The utility model belongs to the technical field of vanadium-nitrogen alloy processing, and particularly relates to a vanadium-nitrogen alloy ball forming extrusion device.

Background

The extrusion device of the vanadium-nitrogen alloy ball is special equipment for extruding and forming the vanadium-nitrogen alloy raw material through physical pressure. Such devices typically comprise a number of critical components aimed at efficiently and accurately producing satisfactory vanadium-nitrogen alloy spheres, in which the feedstock first enters the extrusion zone through a feed system. Then, under the action of the driving mechanism, the extrusion die (roller) starts to rotate and applies a certain pressure to extrude the raw material into a sphere, and in the vanadium-nitrogen alloy sphere extrusion device, the raw material firstly enters an extrusion area through a feeding system. Then, the extrusion die (roller) starts to rotate and applies a certain pressure under the action of the driving mechanism, and the raw material is extruded into a sphere.

However, the traditional device does not have an automatic pushing mechanism, and a manual or intermittent mechanical device is possibly required to send materials into an extrusion area, so that the intermittent operation in the production process is caused, the overall production efficiency is reduced, the labor intensity is increased due to high-level dependence on manual operation, the production speed is limited by the proficiency and physical condition of operators, the rotary extrusion device is lacked, the materials cannot be subjected to uniform extrusion force in all directions, uneven internal stress distribution of the products is caused, and defects such as cracks and deformation appear, so that the stability and consistency of the quality of the products are difficult to ensure.

Therefore, a vanadium-nitrogen alloy ball forming extrusion device is designed to solve the problems.

Disclosure of utility model

To solve the problems set forth in the background art. The utility model provides a vanadium-nitrogen alloy ball forming extrusion device, a first motor drives a first rotary cylinder and a second rotary cylinder to rotate and reciprocate to push materials, so that materials can be more uniformly distributed in an extrusion process and enter an extrusion area more quickly, extrusion speed and yield are improved, the materials can be fully mixed and uniformly spread before extrusion through reciprocating pushing, material waste is reduced, resource utilization rate is improved, the first rotary cylinder and the second rotary cylinder are combined with each other to form a tighter structure in the extrusion process, strength and density of vanadium-nitrogen alloy balls are improved, the single first motor is adopted to drive, complexity of equipment parts and a control system is reduced, failure rate and maintenance cost are reduced, single first motor is used to control equipment operation is simpler and more convenient, skill requirements of operators are reduced, a high-efficiency first motor is selected as a power source, and rotary motion of the first motor is respectively transmitted to a rotary part of a processing assembly and a reciprocating material mechanism through a processing assembly, and an extrusion device main body is designed to be in a rotatable structure to realize continuous rotation extrusion and pushing.

In order to achieve the aim, the utility model provides the technical scheme that the vanadium-nitrogen alloy ball forming extrusion device comprises a box body and a processing assembly arranged at the outer side of the end part of the box body;

The processing subassembly includes the mounting bracket, connects slider and first rotary drum, the tip outside fixedly connected with mounting bracket of box, the inboard threaded connection in top of mounting bracket has two threaded rods, the inboard sliding connection in one end of mounting bracket has the connection slider, the tip outside of threaded rod with the upper surface of connecting the slider rotates to be connected, the inboard rotation of one end of connecting the slider is connected with first rotary drum, the inboard rotation in bottom of mounting bracket is connected with the second rotary drum, the first belt pulley of one end outside fixedly connected with of second rotary drum, first motor is installed to the inboard installation of one end of box, the main shaft outside fixedly connected with second belt pulley of first motor, the second belt pulley with first belt pulley passes through the belt and connects, the inboard sliding connection in one end of mounting bracket has the installation piece, the second motor is installed to one side of installation piece, the main shaft outside of second motor with one side fixedly connected with of first rotary drum.

As the vanadium-nitrogen alloy ball forming extrusion device, the outer side of the main shaft of the first motor is fixedly connected with the poking disc, the inner side of the box body is rotatably connected with the poking arm, the outer side of the end part of the poking arm is movably connected with the sliding block, the sliding block is in sliding connection with the inner side of the top end of the box body, and one side of the sliding block is fixedly connected with the pushing plate.

As the vanadium-nitrogen alloy ball forming extrusion device, the outer sides of the two ends of the spring are respectively and fixedly connected with the inner side of the box body and the outer side of one end of the poking arm.

As the vanadium-nitrogen alloy ball forming extrusion device, one side of the stirring arm is rotatably connected with the rotating wheel, and the outer side of the first motor is contacted with the outer side of the rotating wheel.

As the vanadium-nitrogen alloy ball forming extrusion device, preferably, one side of the mounting frame is fixedly connected with the feeding head, and the outer side of the push plate is in sliding connection with the inner side of the feeding head.

As the vanadium-nitrogen alloy ball forming extrusion device, the utility model is preferable, a material receiving box is fixedly connected to the outer side of one end of the box body, a filtering hole is formed in the inner side of one end of the material receiving box, a universal wheel is fixedly connected to the inner side of the material receiving box, and a powder box is slidingly connected to the inner side of one end of the material receiving box.

As the vanadium-nitrogen alloy ball forming extrusion device, the utility model is preferable, and a plurality of universal wheels are arranged at the outer side of the bottom end of the box body.

Compared with the prior art, the utility model has the beneficial effects that the processing assembly is added on the utility model, the first motor drives the first rotary cylinder and the second rotary cylinder to rotate and reciprocate to push materials, so that the materials can be more uniformly distributed in the extrusion process and can enter an extrusion area more quickly, the extrusion speed and the yield are improved, the materials can be fully mixed and uniformly spread before extrusion by reciprocating the materials, the material waste is reduced, the resource utilization rate is improved, the first rotary cylinder and the second rotary cylinder are combined with the rotary extrusion and reciprocating pushing, the materials can form a tighter structure in the extrusion process, the strength and the density of vanadium-nitrogen alloy balls are improved, the complexity of equipment parts and a control system is reduced, the failure rate and the maintenance cost are reduced, the single first motor is used for controlling the equipment, the equipment operation is simpler and more convenient, the skill requirement of operators is reduced, the high-efficiency first motor is used as a power source, the rotary motion of the first motor is respectively transmitted to the rotary part of the processing assembly and the reciprocating pushing mechanism, the main body of the extrusion device is designed to realize continuous rotary extrusion and pushing.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic view of the structure of the case and the mounting frame of the present utility model

FIG. 3 is a cross-sectional view of the present utility model;

FIG. 4 is a schematic view of the slider and push plate of the present utility model;

FIG. 5 is a schematic diagram of the structure of the receiving box and the filter holes in the utility model;

FIG. 6 is a schematic diagram of a second pulley and a dial in accordance with the present utility model;

Fig. 7 is a schematic structural view of a first rotary drum and a second rotary drum in the present utility model.

In the figure:

1. A case;

2. The device comprises a processing assembly, a mounting frame, a 22, a connecting sliding block, a 23, a first rotating cylinder, a 24, a second rotating cylinder, a 25, a first belt pulley, a 26, a first motor, a 27, a second belt pulley, a 28, a shifting disc, a 29, a shifting arm, a 210, a sliding block, a 211, a push plate, a 212, a spring, a 213, a rotating wheel, a 214, a feeding head, a 215, a threaded rod, a 216, a receiving box, a 217, a filtering hole, a 218, a universal wheel, a 219, a powder box, a 220, a mounting block, a 221 and a second motor.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

As shown in fig. 1;

A vanadium-nitrogen alloy ball forming extrusion device comprises a box body 1.

In this embodiment, however, the conventional device does not have an automatic pushing mechanism, and may require a manual or intermittent mechanical device to send the material into the extrusion area, which may cause interruption in the production process, reduce the overall production efficiency, increase labor intensity due to high-level manual operation, limit the production speed to the proficiency and physical condition of operators, lack of a rotary extrusion device, and cause the material to be unable to receive uniform extrusion force in all directions, so that internal stress of the product is unevenly distributed, and defects such as cracks and deformation occur, which makes the stability and consistency of the product quality difficult to ensure.

Further, the method comprises the following steps:

As shown in fig. 1 to 7:

In combination with the above: the processing assembly 2 comprises a mounting frame 21, a connecting slide block 22 and a first rotary drum 23, the mounting frame 21 is fixedly connected to the outer side of the end part of the box body 1, a threaded rod 215 is connected to the inner side of the top end of the mounting frame 21 in a threaded manner, the connecting slide block 22 is connected to the inner side of one end of the mounting frame 21 in a sliding manner, the outer side of the end part of the threaded rod 215 is rotationally connected with the upper surface of the connecting slide block 22, the first rotary drum 23 is rotationally connected to the inner side of one end of the connecting slide block 22, a second rotary drum 24 is rotationally connected to the inner side of the bottom end of the mounting frame 21, a first belt pulley 25 is fixedly connected to the outer side of one end of the second rotary drum 24, a first motor 26 is mounted to the inner side of one end of the box body 1, a second belt pulley 27 is fixedly connected to the outer side of the main shaft of the first motor 26 in a second belt pulley 27 and is connected with a poking disc 28 through a belt, the inside rotation of box 1 is connected with toggle arm 29, the tip outside swing joint of toggle arm 29 has slider 210, slider 210 and the inboard sliding connection in top of box 1, one side fixedly connected with push pedal 211 of slider 210, the both ends outside of spring 212 respectively with the inboard of box 1, the one end outside fixed connection of toggle arm 29, one side rotation of toggle arm 29 is connected with swiveling wheel 213, the outside of first motor 26 contacts with swiveling wheel 213's outside, one side fixedly connected with pay-off head 214 of mounting bracket 21, the outside of push pedal 211 and the inboard sliding connection of pay-off head 214, one end inboard sliding connection of mounting bracket 21 has installation piece 220, the second motor 221 is installed to one side of installation piece 220, the main shaft outside of second motor 221 and one side fixed connection of first swiveling cylinder 23.

In this embodiment: when the device is used by a user, the device can be moved to a designated position, at the moment, the user can place a material to be processed below the feeding head 214, the second motor 221 drives the first rotary drum 23 to rotate, at the moment, the user can start the first motor 26, the first motor 26 drives the second belt pulley 27 and the stirring disc 28 to rotate, the second belt pulley 27 drives the first belt pulley 25 to rotate through a belt while driving the second rotary drum 24 to rotate, the stirring disc 28 continuously contacts with the rotating wheel 213 in the rotating process, the stirring arm 29 is further driven to swing, meanwhile, the spring 212 is stretched, elastic potential energy is stored, the stirring arm 29 is further driven to swing in a reciprocating manner, the pushing plate 211 on one side of the sliding block 210 is driven to reciprocate inside the feeding head 214 through reciprocating pulling and pushing, the material can be pushed between the first rotary cylinder 23 and the second rotary cylinder 24, the material can be processed through the hemispherical grooves on the surfaces of the first rotary cylinder 23 and the second rotary cylinder 24, the first motor 26 drives the first rotary cylinder 23 and the second rotary cylinder 24 to rotate and push reciprocally at the same time, so that the material can be more uniformly distributed and enter an extrusion area faster in the extrusion process, the extrusion speed and the yield are improved, the material can be fully mixed and uniformly spread before extrusion through the reciprocal pushing, the material waste is reduced, the resource utilization rate is improved, the combination of the rotary extrusion of the first rotary cylinder 23 and the second rotary cylinder 24 and the reciprocal pushing is facilitated, the material forms a tighter structure in the extrusion process, the strength and the density of the vanadium-nitrogen alloy balls are improved, the complexity of equipment components and a control system is reduced by adopting the single first motor 26 for driving, the failure rate and the maintenance cost are reduced, the single first motor 26 is controlled, the equipment operation is simpler and more convenient, the skill requirement of operators is reduced, the high-efficiency first motor 26 is selected as a power source, the rotary motion of the first motor 26 is respectively transmitted to the rotary part of the processing assembly 2 and the reciprocating pushing mechanism through the processing assembly 2, and the main body of the extrusion device is designed into a rotatable structure, so that continuous rotary extrusion and pushing are realized.

Still further, the method comprises:

In an alternative embodiment, a receiving box 216 is fixedly connected to the outer side of one end of the box 1, a filtering hole 217 is formed in the inner side of one end of the receiving box 216, a universal wheel 218 is fixedly connected to the inner side of the receiving box 216, and a powder box 219 is slidably connected to the inner side of one end of the receiving box 216.

In this embodiment, a receiving box 216 is installed in the vanadium nitrogen alloy ball extrusion device, which has multiple significant benefits, firstly, the receiving box 216 can efficiently collect the extruded alloy balls, avoid scattering or losing of finished products, ensure the clean and orderly production environment, secondly, it is helpful to realize continuous production, because the extruded alloy balls can directly fall into the receiving box 216 without manual frequent collection, thereby improving the production efficiency, furthermore, the design of the receiving box 216 can be adjusted according to the production requirements, such as setting different capacities, adding partition plates or installing vibrators, etc., so as to optimize the material receiving effect, ensure the integrity and quality of the alloy balls in the collection process, in addition, the receiving box 216 is convenient for subsequent treatment and transportation, can be directly connected with an automatic conveying system, convey the finished products to a next process or a storage area, realize seamless connection of the production flow, in summary, the receiving box 216 is installed, not only improves the production efficiency, but also ensures the product quality, simultaneously simplifies the operation, is an important ring for improving the overall production efficiency and the production management level, and can filter the incomplete extrusion molding material through the filter holes.

Working principle: when the device is used by a user, the device can be moved to a designated position, at the moment, the user can place a material to be processed below the feeding head 214, at the moment, the user can start the first motor 26, the first motor 26 drives the second belt pulley 27 and the stirring disc 28 to rotate, the second belt pulley 27 drives the first belt pulley 25 to rotate through the belt while rotating, the second rotary drum 24 can be driven to rotate, the stirring disc 28 is continuously contacted with the rotary wheel 213 in the rotating process, the stirring arm 29 is further driven to swing, meanwhile, the spring 212 is stretched to store elastic potential energy, the stirring arm 29 can be driven to swing in a reciprocating manner, the material can be pushed between the first rotary drum 23 and the second rotary drum 24 through the reciprocating movement of the pushing plate 211 at one side of the sliding block 210 in the feeding head 214, the materials can be processed through the hemispherical grooves on the surfaces of the first rotary cylinder 23 and the second rotary cylinder 24, the first motor 26 drives the first rotary cylinder 23 and the second rotary cylinder 24 to rotate and push reciprocally at the same time, so that the materials can be more uniformly distributed and enter the extrusion area faster in the extrusion process, the extrusion speed and the yield are improved, the materials can be fully mixed and uniformly spread before extrusion by pushing reciprocally, the waste of the materials is reduced, the resource utilization rate is improved, the combination of the rotary extrusion of the first rotary cylinder 23 and the second rotary cylinder 24 and the reciprocal pushing is facilitated, the materials form a tighter structure in the extrusion process, the strength and the density of vanadium-nitrogen alloy balls are improved, the complexity of equipment parts and a control system is reduced, the failure rate and the maintenance cost are reduced by adopting a single first motor 26 for driving, the single first motor 26 is controlled, so that the equipment operation is simpler and more convenient, the skill requirement of operators is reduced, the high-efficiency first motor 26 is selected as a power source, the rotary motion of the first motor 26 is respectively transmitted to the rotary part of the processing assembly 2 and the reciprocating pushing mechanism through the processing assembly 2, the main body of the extruding device is designed into a rotatable structure, continuous rotary extrusion and pushing are realized, a receiving box 216 is arranged in the vanadium-nitrogen alloy ball extruding device, multiple remarkable benefits are realized, firstly, the receiving box 216 can efficiently collect extruded alloy balls, the scattering or loss of finished products is avoided, the clean and orderly production environment is ensured, secondly, the continuous production is realized, because the extruded alloy balls can directly fall into the receiving box 216, manual frequent collection is not needed, the production efficiency is improved, and furthermore, the design of the receiving box 216 can be adjusted according to the production requirement, such as different capacities are set, The partition plate or the vibrator is additionally arranged to optimize the material receiving effect, ensure the integrity and quality of the alloy balls in the collecting process, in addition, the material receiving box 216 is convenient for subsequent treatment and transportation, can be directly connected with an automatic conveying system, conveys the finished product to the next working procedure or storage area, realizes the seamless connection of the production flow, in conclusion, the material receiving box 216 is arranged to not only improve the production efficiency, but also ensure the product quality, simplify the operation flow, and is an important ring for improving the overall production efficiency and the production management level, and the materials which are not completely extruded and formed can be filtered again through the filtering holes 217.

It should be noted that the above-mentioned embodiments are merely preferred embodiments of the present utility model, and the present utility model is not limited thereto, but may be modified or substituted for some of the technical features thereof by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims (6)

1. The vanadium-nitrogen alloy ball forming extrusion device comprises a box body (1) and is characterized by further comprising a processing assembly (2) arranged on the outer side of the end part of the box body (1);

The processing subassembly (2) includes mounting bracket (21), connects slider (22) and first rotary drum (23), the tip outside fixedly connected with mounting bracket (21) of box (1), the inboard threaded connection in top of mounting bracket (21) has two threaded rods (215), the inboard sliding connection in one end of mounting bracket (21) has connect slider (22), the tip outside of threaded rod (215) with the upper surface rotation of connect slider (22) is connected, the inboard rotation of one end of connect slider (22) is connected with first rotary drum (23), the inboard rotation in bottom of mounting bracket (21) is connected with second rotary drum (24), the one end outside fixedly connected with first belt pulley (25) of second rotary drum (24), the inboard first motor (26) of installing of one end of box (1), the main shaft outside fixedly connected with second belt pulley (27) of first motor (26), second belt pulley (27) with the upper surface rotation of connecting slider (22), the inboard sliding connection in one end of connecting slider (22) has second rotary drum (220), install one side of second rotary drum (221) and first side (221) are installed.

2. The vanadium nitrogen alloy ball molding extrusion device of claim 1, wherein a stirring disc (28) is fixedly connected to the outer side of a main shaft of the first motor (26), a stirring arm (29) is rotatably connected to the inner side of the box body (1), a sliding block (210) is movably connected to the outer side of the end part of the stirring arm (29), the sliding block (210) is slidably connected to the inner side of the top end of the box body (1), and a push plate (211) is fixedly connected to one side of the sliding block (210).

3. The vanadium-nitrogen alloy ball molding extrusion device of claim 2, wherein the outer sides of the two ends of the spring (212) are fixedly connected with the inner side of the box body (1) and the outer side of one end of the toggle arm (29) respectively.

4. The vanadium-nitrogen alloy ball molding extrusion device according to claim 2, wherein one side of the toggle arm (29) is rotatably connected with a rotating wheel (213), and the outer side of the first motor (26) is in contact with the outer side of the rotating wheel (213).

5. The vanadium-nitrogen alloy ball molding extrusion device of claim 2, wherein one side of the mounting frame (21) is fixedly connected with a feeding head (214), and the outer side of the push plate (211) is in sliding connection with the inner side of the feeding head (214).

6. The vanadium nitrogen alloy ball molding extrusion device of claim 1, wherein a receiving box (216) is fixedly connected to the outer side of one end of the box body (1), a filtering hole (217) is formed in the inner side of one end of the receiving box (216), universal wheels (218) are fixedly connected to the inner side of the receiving box (216), a powder box (219) is slidingly connected to the inner side of one end of the receiving box (216), and a plurality of universal wheels (218) are arranged on the outer side of the bottom end of the box body (1).