Elbow pipe position measuring tool
Technical Field
The utility model relates to the technical field of measuring tools, in particular to a bent pipe position measuring tool for detecting the position of a bent pipe.
Background
The bent pipe has higher utilization rate in the manufacturing field, and at present, because the shape of the bent pipe is irregular, the length and the position degree of the bent pipe need to be detected before the bent pipe is assembled, so that the smooth assembly is ensured. In the prior art, the bent pipe is generally detected in the following two ways. Firstly, the steel plate ruler and the tape measure are used for detection manually, but human errors exist, so that the detection result is inaccurate, the problems of low detection efficiency, more occupied people, high labor intensity and the like exist, and secondly, the infrared three-dimensional scanner is used for detection, but the problems of low detection efficiency, poor detection universality, higher cost, complex operation and the like exist.
Disclosure of utility model
In order to solve the technical problems, the utility model provides the bent pipe position degree measuring tool which can realize the simulation assembly of products, plays a great role in process inspection or final inspection, and indirectly improves the production efficiency.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
The elbow position measuring tool is characterized by comprising a bottom plate and an elbow to be detected, wherein a hole position detecting mechanism and a hole diameter detecting mechanism are arranged on the bottom plate, the elbow to be detected is provided with a first pipe hole and a second pipe hole which are mutually communicated, a round boss is arranged on the outer wall of the elbow to be detected, a third pipe hole is arranged on the round boss, the hole position detecting mechanism comprises a detecting ring used for detecting the first pipe hole on the elbow to be detected, the detecting ring is fixed on the bottom plate, a mounting plate is arranged on the end face of the first pipe hole on the elbow to be detected, the second pipe hole of the elbow to be detected is inserted on the detecting ring to realize the detection of the first pipe hole, the elbow position measuring tool also comprises a fixing frame, a positioning plate and a fixing plate, the fixing frame and the fixing plate are relatively fixed on the bottom plate, the positioning plate is fixed between the fixing frame and the fixing plate, a first hole position detecting rod is arranged above the fixing frame, a measuring head is arranged at one end of the first hole position detecting rod, a second hole position detecting rod is arranged at the side face of the fixing plate, the second hole position detecting rod is arranged at one end of the first hole position detecting rod, the second hole position detecting rod is opposite to the first hole position detecting rod, the second hole position detecting rod is inserted on the second pipe hole, and the second hole position detecting rod is opposite to the first hole position detecting rod, and the first hole position detecting rod is inserted on the pipe hole position detecting rod and the second hole position detecting rod,
The aperture detection mechanism comprises a first fixed column and a second fixed column, the height of the bent pipe to be detected is smaller than that of the fixed column, the bent pipe to be detected is installed on the first fixed column through the installation plate, an installation seat, a hinge seat, a plug gauge fixing seat and a movable seat are arranged on the second fixed column, the installation seat is fixed on the second fixed column, the hinge seat is fixed on the installation seat, the plug gauge fixing seat and the movable seat are respectively hinged on the hinge seat, and plug gauges for detecting a first pipe hole, a second pipe hole and a third pipe hole on the bent pipe to be detected are detachably installed on the plug gauge fixing seat.
The elbow position measuring tool comprises a bottom plate and an elbow to be detected, wherein a hole position detecting mechanism and a hole diameter detecting mechanism are arranged on the bottom plate, the hole position detecting mechanism is used for detecting whether deviation exists in the position of a pipe hole on the elbow to be detected, the hole diameter detecting mechanism is used for detecting the size of the hole diameter of the pipe hole on the elbow to be detected, the elbow to be detected is provided with a first pipe hole and a second pipe hole which are communicated with each other, a circular boss is arranged on the outer wall of the elbow to be detected, a third pipe hole is arranged on the circular boss, and the third pipe hole is opposite to the first pipe hole.
The hole position detection mechanism comprises a detection ring for detecting a first hole on the bent pipe to be detected, a hole position detection ring for detecting a second hole and a detection head for detecting a third hole, and the specific structure is as follows:
The detection ring is fixed on the bottom plate, the end face of the first pipe hole on the bent pipe to be detected is provided with a mounting plate, the second pipe hole of the bent pipe to be detected is inserted on the detection ring, at the moment, the mounting plate is propped against the detection ring, the detection of the first pipe hole can be realized through the detection ring,
The fixing frame and the fixing plate are relatively fixed on the bottom plate, the positioning plate is fixed between the fixing frame and the fixing plate, a first hole position detecting rod is arranged above the fixing frame, the detecting head is arranged at one end of the first hole position detecting rod, a second hole position detecting rod is arranged on the side face of the fixing plate, a hole position detecting ring is arranged at one end of the second hole position detecting rod, the elbow to be detected is fixed on the positioning plate through the mounting plate, at the moment, a third pipe hole on the elbow to be detected is located under the first hole position detecting rod, the detecting head is inserted into the third pipe hole, the position detection of the third pipe hole can be achieved, the second pipe hole on the elbow to be detected is perpendicular to and right opposite to the second hole position detecting rod, and the second pipe hole is inserted into the hole position detecting ring, so that the position detection of the second pipe hole can be achieved.
The aperture detection mechanism comprises a first fixing column and a second fixing column, the elbow to be detected is fixed for convenient installation, so the height of the elbow to be detected is smaller than that of the fixing column, the first fixing column is used for realizing the fixation of the elbow to be detected, the second fixing column is used for fixing detection devices for detecting three pipe holes on the elbow to be detected, the detection devices are an installation seat, a hinging seat, a plug gauge fixing seat and a movable seat, and plug gauges for detecting the first pipe holes, the second pipe holes and the third pipe holes on the elbow to be detected are detachably installed on the plug gauge fixing seat, and detection of the three pipe holes can be realized by operating the plug gauge fixing seat and the movable seat.
Further, the bottom plate is also fixed with fixing blocks, the fixing blocks are respectively fixed on two sides of the detection ring, and when the third pipe hole on the bent pipe to be detected is inserted into the detection ring, the mounting plate is abutted against the fixing blocks.
In the structure, the fixing block is used for fixing the detection ring, and when the first pipe hole is inserted on the detection ring, the mounting plate is tightly attached to the fixing block.
The fixing frame is in an L shape, the L-shaped fixing frame is inverted and vertically fixed on the bottom plate, a through hole is formed above the fixing frame, the through hole and the third pipe hole are located on the same vertical line, the first hole position detection rod is installed in the through hole, the first positioning block is fixed on the first hole position detection rod and located on the outer side of the fixing frame, and a pin hole for fixing the first hole position detection rod is formed in the first positioning block.
In the structure, the first positioning block is fixed on the first hole position detection rod, the pin holes are formed in the first positioning block, and when the first hole position detection rod is installed in the through hole, the first hole position detection rod can be fixed through the first positioning block, so that the detection head on the first hole position detection rod is convenient to monitor.
The fixing plate is characterized by further comprising a second positioning block, the section of the fixing plate is L-shaped, a through hole is formed in the side face of the fixing plate, the through hole and the second pipe hole are positioned on the same horizontal line, the second hole position detection rod is arranged in the through hole, and the second fixing block is fixed on the second hole position detection rod and is positioned on the outer side of the fixing plate.
In the structure, the second positioning block is used for fixing and installing the second hole position detection rod, and the through hole and the second pipe hole are arranged on the same horizontal line for facilitating detection of the hole position detection ring on the second hole position detection rod.
The auxiliary positioning device is characterized by further comprising an auxiliary positioning block, a connecting rod and an auxiliary positioning rod, wherein the auxiliary positioning block is fixed on the fixed plate and is positioned on the same plane with the second positioning block, the auxiliary positioning rod is fixed on the auxiliary positioning block, one end of the connecting rod is fixed on the side wall of the second fixed block, a positioning hole is formed in the auxiliary positioning rod block along the length direction of the auxiliary positioning rod block, and the other end of the connecting rod is inserted into the positioning hole.
In the structure, the auxiliary positioning block and the auxiliary positioning rod are used for realizing the positioning of the second hole position detection rod, one end of the connecting rod is fixed on the side wall of the second positioning block, the auxiliary positioning rod is provided with the positioning hole, the other end of the connecting rod is inserted into the positioning hole, and the position adjustment of the second hole position detection rod and the hole position detection ring on the second hole position detection rod can be realized by putting one end of the connecting rod into different positioning holes.
Further, the hole position detection ring is cylindrical, one end face of the hole position detection ring is fixed on the second hole position detection rod, and the other end face of the hole position detection ring is provided with a groove matched with the second pipe hole.
In the structure, the grooves on the hole position detection ring are matched with the second pipe holes in size, so that detection is convenient.
Further: the first fixed columns are provided with four, one end of each first fixed column is fixed on the bottom plate, the other end of each first fixed column is provided with a pin hole, and the mounting plate is fixed at the end of each first fixed column through pins.
In the structure, the mounting plate is fixed through the pins, so that the mounting plate is convenient to detach in later period, and different surfaces of different elbows to be detected are replaced to detect different pipe holes.
Further, pin holes are formed in the hinge seat, and the hinge seat is fixed on the mounting seat through pins.
Compared with the prior art, the utility model has the beneficial effects that:
1. The utility model can simulate and assemble products, plays a great role in both process inspection and final inspection, and indirectly improves the production efficiency.
2. Because the side of the product is a rectangular structure with an arc, the requirement of relative contour is met for the measurement reference, the side adopts a shape-following structure, namely, a groove matched with the second pipe hole is arranged on one end face of the hole position detection ring, and the position of the structure is ensured to be in the vertical direction by the measuring tool, so that the measuring tool can measure the shape of the structure and the relative position of the position.
3. The utility model can measure the sizes of all holes through the matched plug gauge, and reasonably designs the size precision of the pass-stop ends, thereby ensuring the size of the product.
Drawings
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of a hole site detection mechanism according to the present utility model;
FIG. 3 is a schematic diagram of an aperture detection mechanism according to the present utility model;
FIG. 4 is a schematic view of a positioning mechanism according to the present utility model;
FIG. 5 is a schematic diagram of a detection loop in the present utility model.
List of reference numerals:
1. The device comprises a bottom plate, a bent pipe to be detected, a first pipe hole 21, a second pipe hole 22, a first pipe hole 23, a third pipe hole 3, a fixing frame 4, a first positioning block, a first hole position detecting rod 5, a first hole position detecting rod 51, a detecting head 6, a positioning plate 7, a fixing plate 8, a second hole position detecting rod 9, a second positioning block 10, an auxiliary positioning block 101, a connecting rod 11, an auxiliary positioning rod 12, a hole diameter detecting ring 13, a first fixing column 14, a second fixing column 15, a mounting seat 16, a hinging seat 17, a plug gauge fixing seat 18, a movable seat 19, a detecting ring 191 and a fixing block.
Detailed Description
The utility model is described in further detail below with reference to the attached drawings and detailed description:
As shown in fig. 1-5, the application provides a bent pipe position measuring tool, which comprises a bottom plate 1 and a bent pipe 2 to be detected, wherein a hole position detecting mechanism and a hole diameter detecting mechanism are arranged on the bottom plate 1, the bent pipe 2 to be detected is provided with a first pipe hole 21 and a second pipe hole 22 which are mutually communicated, the outer wall of the bent pipe 2 to be detected is provided with a circular boss, a third pipe hole 23 is arranged on the circular boss, the hole position detecting mechanism comprises a detecting ring 19 for detecting the first pipe hole 21 on the bent pipe 2 to be detected, the detecting ring 19 is fixed on the bottom plate 1, a mounting plate is arranged on the end face of the first pipe hole 21 on the bent pipe 2 to be detected, the second pipe hole 22 of the bent pipe 2 to be detected is inserted on the detecting ring 19 to realize the detection of the first pipe hole 21, the application further comprises a fixing frame 3, a positioning plate 6 and a fixing plate 7, the fixing frame 3 and the fixing plate 7 are relatively fixed on the bottom plate 1, the positioning plate 6 is fixed between the fixing frame 3 and the fixing plate 7, a first hole position detecting rod 5 is arranged above the fixing frame 3, a detecting head 51 is arranged at one end part of the first hole position detecting rod 5, a second hole position detecting rod 8 is arranged on the side surface of the fixing plate 7, a hole position detecting ring 19 is arranged at one end part of the second hole position detecting rod 8, the elbow pipe 2 to be detected is fixed on the positioning plate 6 through a mounting plate, at the moment, a third hole 23 on the elbow pipe 2 to be detected is positioned under the first hole position detecting rod 5, the detecting head 51 is inserted into the third hole 23, a second hole 22 on the elbow pipe 2 to be detected is vertical and is opposite to the second hole position detecting rod 8, the second hole 22 is inserted into the hole position detecting ring 19,
The aperture detection mechanism comprises a first fixed column 13 and a second fixed column 14, the height of the bent pipe 2 to be detected is smaller than that of the fixed column, the bent pipe 2 to be detected is installed on the first fixed column 13 through an installation plate, an installation seat 15, a hinging seat 16, a plug gauge fixing seat 17 and a movable seat 18 are arranged on the second fixed column 14, the installation seat 15 is fixed on the second fixed column 14, the hinging seat 16 is fixed on the installation seat 15, the plug gauge fixing seat 17 and the movable seat 18 are respectively hinged on the hinging seat 16, and plug gauges for detecting a first pipe hole 21, a second pipe hole 22 and a third pipe hole 23 on the bent pipe 2 to be detected are detachably installed on the plug gauge fixing seat 17.
The utility model provides a bent pipe position measuring tool, which comprises a bottom plate 1 and a bent pipe 2 to be detected, wherein a hole position detecting mechanism and a hole diameter detecting mechanism are arranged on the bottom plate 1, the hole position detecting mechanism is used for detecting whether the position of a hole in the bent pipe 2 to be detected is deviated or not, the hole diameter detecting mechanism is used for detecting the hole diameter of the hole in the bent pipe 2 to be detected, the bent pipe 2 to be detected is provided with a first hole 21 and a second hole 22 which are mutually communicated, a circular boss is arranged on the outer wall of the bent pipe 2 to be detected, a third hole 23 is arranged on the circular boss, and the third hole 23 is opposite to the first hole 21.
The hole position detecting mechanism comprises a detecting ring 19 for detecting a first pipe hole 21 on the bent pipe 2 to be detected, a hole position detecting ring 19 for detecting a second pipe hole 22 and a detecting head 51 for detecting a third pipe hole 23, and the specific structure is as follows:
The detection ring 19 is fixed on the bottom plate 1, a mounting plate is arranged on the end face of the first pipe hole 21 on the bent pipe 2 to be detected, the second pipe hole 22 of the bent pipe 2 to be detected is inserted on the detection ring 19, at the moment, the mounting plate is abutted on the detection ring 19, the detection of the first pipe hole 21 can be realized through the detection ring 19,
The fixing frame 3 and the fixing plate 7 are relatively fixed on the bottom plate 1, the positioning plate 6 is fixed between the fixing frame 3 and the fixing plate 7, the first hole position detecting rod 5 is installed above the fixing frame 3, the detecting head 51 is installed at one end of the first hole position detecting rod 5, the second hole position detecting rod 8 is installed on the side face of the fixing plate 7, the hole position detecting ring 19 is installed at one end of the second hole position detecting rod 8, the to-be-detected bent pipe 2 is fixed on the positioning plate 6 through the mounting plate, at the moment, the third hole 23 on the to-be-detected bent pipe 2 is located under the first hole position detecting rod 5, the detecting head 51 is inserted into the third hole 23, the position detection of the third hole 23 can be achieved, the second hole 22 on the to-be-detected bent pipe 2 is perpendicular to and opposite to the second hole position detecting rod 8, the second hole 22 is inserted into the hole position detecting ring 19, and the position detection of the second hole 22 can be achieved.
The aperture detection mechanism comprises a first fixed column 13 and a second fixed column 14, and is convenient to install and fix the elbow pipe 2 to be detected, so that the height of the elbow pipe 2 to be detected is smaller than that of the fixed column, the first fixed column 13 is used for fixing the elbow pipe 2 to be detected, the second fixed column 14 is used for fixing detection devices for detecting three pipe holes on the elbow pipe 2 to be detected, the detection devices are an installation seat 15, a hinging seat 16, a plug gauge fixing seat 17 and a movable seat 18, plug gauges for detecting the first pipe hole 21, the second pipe hole 22 and the third pipe hole 23 on the elbow pipe 2 to be detected are detachably installed on the plug gauge fixing seat 17, and detection of the three pipe holes can be achieved by operating the plug gauge fixing seat 17 and the movable seat 18.
In this embodiment, the bottom plate 1 is further fixed with fixing blocks 191, the fixing blocks 191 are respectively fixed on two sides of the detection ring 19, and when the third pipe hole 23 on the elbow 2 to be detected is inserted into the detection ring 19, the mounting plate abuts against the fixing blocks 191. The fixed block 191 is used for fixing the detection ring 19, and when the first pipe hole 21 is inserted in the detection ring 19, the mounting plate is tightly attached to the fixed block 191.
In the embodiment, the fixing frame 3 is in an L shape, the L-shaped fixing frame 3 is inverted and vertically fixed on the bottom plate 1, a through hole is arranged above the fixing frame 3, the through hole and the third pipe hole 23 are located on the same vertical line, the first hole position detecting rod 5 is installed in the through hole, the first positioning block 4 is fixed on the first hole position detecting rod 5 and located on the outer side of the fixing frame 3, and a pin hole for fixing the first hole position detecting rod 5 is arranged on the first positioning block 4. The first positioning block 4 is fixed on the first hole position detecting rod 5, a pin hole is formed in the first positioning block 4, and when the first hole position detecting rod 5 is installed in the through hole, the first hole position detecting rod 5 can be fixed through the first positioning block 4, so that the detecting head 51 on the first positioning block is convenient to monitor.
In this embodiment, the fixing plate further includes a second positioning block 9, the cross section of the fixing plate 7 is L-shaped, a through hole is provided on a side surface of the fixing plate 7, the through hole and the second pipe hole 22 are located on the same horizontal line, the second hole position detecting rod 8 is installed in the through hole, and the second fixing block 191 is fixed on the second hole position detecting rod 8 and located outside the fixing plate 7. The second positioning block 9 is used for fixing and installing the second hole position detecting rod 8, and in order to facilitate the detection of the hole position detecting ring 19 on the second hole position detecting rod 8, the through hole and the second pipe hole 22 are arranged on the same horizontal line.
In this embodiment, the device further comprises an auxiliary positioning block 10, a connecting rod 101 and an auxiliary positioning rod 11, wherein the auxiliary positioning block 10 is fixed on the fixed plate 7 and is located on the same plane with the second positioning block 9, the auxiliary positioning rod 11 is fixed on the auxiliary positioning block 10, one end of the connecting rod 101 is fixed on the side wall of the second fixed block 191, a positioning hole is formed in the auxiliary positioning rod 11 along the length direction of the auxiliary positioning rod, and the other end of the connecting rod 101 is inserted into the positioning hole. The auxiliary positioning block 10 and the auxiliary positioning rod 11 are used for realizing the positioning of the second hole position detection rod 8, one end of the connecting rod 101 is fixed on the side wall of the second positioning block 9, a positioning hole is formed in the auxiliary positioning rod 11, the other end of the connecting rod 101 is inserted into the positioning hole, and the position adjustment of the second hole position detection rod 8 and the hole position detection ring 19 on the second hole position detection rod can be realized by putting one end of the connecting rod 101 into different positioning holes.
In this embodiment, the hole position detecting ring 19 is cylindrical, one end surface of the hole position detecting ring 19 is fixed on the second hole position detecting rod 8, and the other end surface is provided with a groove adapted to the second pipe hole 22. The grooves on the hole position detection ring 19 are matched with the second pipe hole 22 in size, so that detection is facilitated.
In this embodiment, four first fixing columns 13 are provided, one end of each first fixing column 13 is fixed on the base plate 1, the other end is provided with a pin hole, and the mounting plate is fixed on the end of each first fixing column 13 through a pin.
The mounting plate is fixed through the pin, conveniently later removes, trades different faces of waiting to detect return bend 2 and detects different tube holes.
The hinge seat 16 is provided with a pin hole, and the hinge seat 16 is fixed on the mounting seat 15 through a pin.
1. The utility model can simulate and assemble products, plays a great role in both process inspection and final inspection, and indirectly improves the production efficiency.
2. Because the side surface of the product is a rectangular structure with an arc, and has relative contour requirements for a measurement reference, the side surface adopts a shape-following structure, namely, a groove matched with the second pipe hole 22 is arranged on one end surface of the hole position detection ring 19, and the position of the structure is ensured to be in the vertical direction by the measuring tool, so that the measuring tool can measure the shape of the structure and the relative position of the position.
3. The utility model can measure the sizes of all holes through the matched plug gauge, and reasonably designs the size precision of the pass-stop ends, thereby ensuring the size of the product.
The above description is only of the preferred embodiment of the present utility model, and is not intended to limit the present utility model in any other way, but is intended to cover any modifications or equivalent variations according to the technical spirit of the present utility model, which fall within the scope of the present utility model as defined by the appended claims.