CN222648127U - An online pickling equipment - Google Patents
An online pickling equipment Download PDFInfo
- Publication number
- CN222648127U CN222648127U CN202421428033.1U CN202421428033U CN222648127U CN 222648127 U CN222648127 U CN 222648127U CN 202421428033 U CN202421428033 U CN 202421428033U CN 222648127 U CN222648127 U CN 222648127U
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- pickling
- tank
- electric sliding
- waste gas
- line
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- 238000005554 pickling Methods 0.000 title claims abstract description 128
- 239000000463 material Substances 0.000 claims abstract description 67
- 239000002912 waste gas Substances 0.000 claims abstract description 34
- 230000001681 protective effect Effects 0.000 claims abstract description 30
- 238000011010 flushing procedure Methods 0.000 claims abstract description 27
- 238000005507 spraying Methods 0.000 claims abstract description 22
- 238000001035 drying Methods 0.000 claims abstract description 19
- 238000007127 saponification reaction Methods 0.000 claims abstract description 19
- 238000010521 absorption reaction Methods 0.000 claims abstract description 13
- 239000007789 gas Substances 0.000 claims abstract description 10
- 239000003595 mist Substances 0.000 claims abstract description 7
- 239000007921 spray Substances 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 7
- 239000006185 dispersion Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 12
- 239000002253 acid Substances 0.000 description 10
- 238000005406 washing Methods 0.000 description 7
- 238000000605 extraction Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000021110 pickles Nutrition 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Landscapes
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The utility model belongs to the technical field of pickling equipment, in particular to on-line pickling equipment which comprises pickling equipment and a rack, wherein the pickling equipment is provided with a pickling tank, a spraying flushing tank, a saponification tank and a drying tank which are connected with each other, the upper cover of the pickling equipment is provided with a protective cover shell, the top of the protective cover shell is provided with an exhaust gas absorption mechanism for absorbing pickling mist, the top of the protective cover shell is provided with a spraying flushing structure right above the spraying flushing tank, the inner side wall of the rack is provided with an electric sliding rail assembly, and the electric sliding rail assembly is provided with a material driving mechanism in a driving way. The material driving mechanism drives the material bearing frame to sequentially pass through the pickling tank, the spray flushing tank, the saponification tank and the drying tank to realize pickling, spray flushing, saponification treatment and drying treatment, thereby realizing automatic pickling process of the material and meeting the pickling requirements of different materials. The protection housing is adopted to utilize the waste gas absorption mechanism to pump the waste gas generated by on-line pickling to the waste gas treatment tower for treatment, and then the waste gas reaches the standard and is discharged, so that the atmospheric pollution caused by the dispersion of the waste gas is effectively prevented.
Description
Technical Field
The utility model belongs to the technical field of pickling equipment, and particularly relates to on-line pickling equipment.
Background
The traditional pickling process is to transport the wire rod to the pickling tank for manual pickling, and the flat wire coil weight for manual pickling is small, and the wire rod is also required to be transported to the pickling tank for manual pickling after pickling, so that the water consumption is high, the labor intensity is high, and the time is consumed.
The Chinese patent publication No. CN102260876A discloses an on-line wire pickling device which comprises a paying-off mechanism, a wire winding mechanism and a driving mechanism, and further comprises a pickling treatment device for pickling the wire, wherein the pickling treatment device is arranged in a structure between the paying-off mechanism and the wire winding mechanism, and the on-line pickling device is directly completed on a production line, so that the wire is fed from the wire to the wire, and the wire does not need to be carried into a pickling tank, thereby reducing the labor intensity of operators, meeting the requirement of large-coil-weight wire, improving the production efficiency and reducing the cost.
1. The above-mentioned online pickling equipment can produce harmful gas inevitably, and the former common adoption of trade is upper shield formula exhaust treatment device, and the waste gas collection form is only for through top plastics cover with induced draft pipeline constitute, and the other part is the open-type, can't thoroughly effectual collection to waste gas, when using upper shield formula exhaust treatment device, in order to improve waste gas collection treatment effect, has to improve suction fan power, increases the volume of absorbing air, and the result that causes is that the discharge exceeds standard.
2. The on-line pickling equipment is only suitable for pickling wires through the paying-off mechanism and the winding mechanism, and if pickling is performed on other materials, the problem of manual pickling and carrying cannot be solved.
Disclosure of utility model
To solve the problems set forth in the background art. The utility model provides on-line pickling equipment, which is characterized in that a material driving mechanism drives a material bearing frame to sequentially pass through a pickling tank, a spraying flushing tank, a saponification tank and a drying tank to realize pickling, spraying flushing, saponification treatment and drying treatment, so that the pickling process of the material is automatically completed, the pickling of different materials is satisfied, and the production efficiency is improved. The protection housing is adopted to utilize the waste gas absorption mechanism to pump the waste gas generated by on-line pickling to the waste gas treatment tower for treatment and then discharge the waste gas up to standard, so that the problem of atmospheric pollution caused by waste gas dispersion is effectively prevented.
The on-line pickling equipment comprises pickling equipment and a rack, wherein the pickling equipment is arranged below the rack and is provided with a pickling tank, a spray flushing tank, a saponification tank and a drying tank which are connected with each other, a protective cover is arranged on the upper cover of the pickling equipment, an exhaust gas absorbing mechanism for absorbing pickling mist is arranged at the top of the protective cover, a spray flushing structure is arranged right above the spray flushing tank at the inner top of the protective cover, an electric sliding rail assembly is arranged on the inner side wall of the rack, a material driving mechanism is arranged on the electric sliding rail assembly in a driving mode, and a material bearing frame is connected to the bottom of the material driving mechanism in a lifting mode.
As an optimal scheme of the on-line pickling equipment, the material driving mechanism comprises an electric sliding seat and an electric telescopic rod, wherein the electric telescopic rod is arranged on the middle part of the electric sliding seat, the electric sliding seat is arranged on an electric sliding rail component in a driving way, and the bottom telescopic end of the electric telescopic rod is connected with a material bearing frame.
As an optimal scheme of the on-line pickling equipment, the material bearing frame is driven by the electric telescopic rod to move up and down, and the material bearing frame is driven by the electric sliding seat to horizontally reciprocate by the motor on the electric sliding rail assembly.
As an optimal scheme of the on-line pickling equipment, the waste gas absorption mechanism comprises an air extractor, an air extraction pipeline and a pickling fog absorption cover, wherein the pickling fog absorption cover is arranged at the top of the protective cover, and the air extractor is connected with the pickling fog absorption cover through the air extraction pipeline.
As a preferable scheme of the on-line pickling equipment, the other end of the air extractor is connected with an exhaust gas treatment tower.
As a preferable scheme of the on-line pickling equipment, 4 pickling fog absorption covers are arranged and are respectively arranged right above a pickling tank, a spraying flushing tank, a saponification tank and a drying tank.
As an optimized scheme of the on-line pickling equipment, lifting doors for opening and closing are arranged at two ends of the protective housing.
Compared with the prior art, the utility model has the beneficial effects that:
The motor in the electric sliding rail assembly drives the electric sliding seat to drive the material bearing frame to slide forwards along the electric sliding rail on the inner side wall of the frame to enter the protective housing, and the material driving mechanism is used for adjusting and driving the material bearing frame to sequentially pass through the pickling tank, the spraying flushing tank, the saponification tank and the drying tank to realize pickling, spraying flushing, saponification treatment and drying treatment, so that the pickling of the material is realized, acid liquor remained on the surface of the material after the pickling is neutralized, the surface smoothness of the material is improved, no oxide on the surface is ensured, and the overall quality is improved. The pickling process is automatically completed on the pickling production line, so that the labor intensity of operators is reduced, the pickling operation of different materials is satisfied, the production efficiency is improved, and the cost is reduced.
The protective housing is used for covering the pickling equipment to form a sealed bin, the waste gas absorption mechanism extracts waste gas generated in the on-line pickling process through the air extractor through the air extraction pipeline, and the waste gas is treated through the waste gas treatment tower and then discharged after reaching the standard, so that the problem of atmospheric pollution caused by the dispersion of the waste gas in the gas can be effectively prevented, the freshness of the air in the production operation environment is ensured, and the protection of the atmospheric environment is also facilitated.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of an on-line pickling device according to the present utility model;
FIG. 2 is a schematic cross-sectional view of a longitudinal section of an on-line pickling apparatus according to the present utility model;
FIG. 3 is a schematic view of the structure of the on-line pickling apparatus after the protective cover is detached;
FIG. 4 is a schematic diagram of the structure of an acid pickling mechanism in an on-line acid pickling device according to the present utility model;
Fig. 5 is a schematic structural view of a material driving mechanism in an on-line pickling apparatus according to the present utility model.
Reference numerals illustrate:
1. The device comprises an acid washing box, a spraying washing box, a saponification box, a drying box and a washing box;
5. 51, an electric sliding rail assembly;
6. the protective housing 61, the lifting door 62, spray flushing structure;
7. The device comprises a waste gas absorption mechanism, 71, an air extractor, 72, an air extraction pipeline, 73 and an acid washing fog absorption cover;
8. an exhaust gas treatment tower;
9. 91, an electric slide seat 92, an electric telescopic rod;
10. A material bearing frame, 11, a protective glass window, 12, an acid washing roller.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
Referring to fig. 1-5, the utility model provides an on-line pickling device, which comprises a pickling device and a rack 5, wherein the pickling device is arranged below the rack 5 and is provided with a pickling tank 1, a spraying flushing tank 2, a saponification tank 3 and a drying tank 4 which are mutually connected, a protective housing 6 is covered on the pickling device, an exhaust gas absorbing mechanism 7 for absorbing pickling fog is arranged at the top of the protective housing 6, a spraying flushing structure 62 is arranged right above the spraying flushing tank 2 at the inner top of the protective housing 6, an electric slide rail assembly 51 is arranged on the inner side wall of the rack 5, a material driving mechanism 9 is arranged on the electric slide rail assembly 51 in a driving manner, the bottom of the material driving mechanism 9 is connected with a material bearing frame 10 in a lifting manner, the material driving mechanism 9 comprises an electric slide seat 91 and an electric telescopic rod 92, the electric telescopic rod 92 is arranged in the middle of the electric slide seat 91, the electric slide seat 91 is arranged on the electric slide rail assembly 51 in a driving manner, the telescopic end at the bottom of the electric telescopic rod 92 is connected with the material bearing frame 10, the material bearing frame 10 is driven to move up and down through the electric telescopic rod 92, and the material bearing frame 10 is driven to reciprocate horizontally through a motor on the electric slide rail assembly 51. In the embodiment, a motor in an electric sliding rail assembly 51 is started to drive an electric sliding seat 91 to drive a material bearing frame 10 to slide forwards along an electric sliding rail on the inner side wall of a rack 5 to enter the inside of a protective housing 6, an upper lifting door 61 of the protective housing 6 is closed, a closed space is formed inside pickling equipment, when the material bearing frame 10 slides to be right above a pickling tank 1, an electric telescopic rod 92 is started to drive the material bearing frame 10 to move downwards to be below the pickling liquid level of the pickling tank 1, then pickling is carried out on materials in the material bearing frame 10 by matching with a pickling roller 12, after pickling, the material bearing frame 10 is regulated and driven into the next spraying flushing tank 2 by a material driving mechanism 9, a spraying flushing structure 62 is started to spray and flush the materials in the material bearing frame 10 by a spraying head, acid liquor remained on the surfaces of the pickled materials is neutralized, so that the surface smoothness of the materials is improved, after the spraying flushing, the material driving mechanism 9 drives the saponification tank 3 and the drying tank 4 to sequentially carry out saponification treatment and drying treatment, so that the surface free of oxides is ensured, and the whole quality is improved. The automatic completion of the pickling flow in the pickling production line is realized through the material driving mechanism 9, so that the labor intensity of operators is reduced, the pickling operation of different materials is satisfied, the production efficiency is improved, and the cost is reduced.
In this embodiment, the waste gas absorbing mechanism 7 includes an air pump 71, an air pump pipeline 72 and a pickling fog absorbing cover 73, the pickling fog absorbing cover 73 is arranged at the top of the protective housing 6, the air pump 71 is connected with the pickling fog absorbing cover 73 through the air pump pipeline 72, the other end of the air pump 71 is connected with a waste gas treatment tower 8, the protective housing 6 is used for covering pickling equipment to form a sealed cabin, waste gas generated in an on-line pickling process is pumped out from the waste gas absorbing mechanism 7 arranged in the protective housing 6 through the air pump 71 through the air pump pipeline 72, and then the waste gas is treated by the waste gas treatment tower 8 and discharged after reaching standards, so that the problem of atmospheric pollution caused by dispersion of the waste gas in the gas can be effectively prevented, the freshness of the air in the production operation environment is guaranteed, and the protection of the atmosphere environment is facilitated.
In this embodiment, 4 acid mist absorbing covers 73 are provided, and are respectively provided at positions right above the acid washing tank 1, the spray washing tank 2, the saponification tank 3 and the drying tank 4.
In this embodiment, the two ends of the protective housing 6 are provided with lifting doors 61 for opening and closing, and can lift to realize feeding, discharging and sealing of the space.
In addition, the sides of the pickling tank 1, the spray rinsing tank 2, the saponification tank 3 and the drying tank 4 are provided with protective glass windows 11, so that the inside condition can be conveniently observed by workers, the pickling roller 12 is arranged in the pickling tank 1, the pickling tank 1 is connected with a pickling pump through a pickling liquid pipeline, the drying tank 4 is connected with a dryer, the spray rinsing structure 62 is provided with a spray header, and the spray rinsing structure 62 is connected with the spray pump through a water pipe.
When the material carrying frame 10 slides to the position right above the pickling tank 1, an electric telescopic rod 92 is started to drive the material carrying frame 10 to move downwards to the position right above the pickling tank 1 to be pickled under the pickling liquid level, then the pickling roller 12 is matched to pickle the material in the material carrying frame 10, after pickling, the material driving mechanism 9 is used for adjusting and driving the material carrying frame 10 to the position in the next spraying flushing tank 2, the spraying flushing structure 62 is started to spray and flush the material in the material carrying frame 10 through a spray head, and the acid liquor remained on the surface of the material after pickling is neutralized by the spray head, so that the smoothness of the surface of the material is improved, after flushing, the material driving mechanism 9 is used for driving the saponification tank 3 and the drying saponification tank 4 to be sequentially processed, so that the surface quality is ensured, and the whole quality is not improved. The automatic completion of the pickling flow in the pickling production line is realized through the material driving mechanism 9, so that the labor intensity of operators is reduced, the pickling operation of different materials is satisfied, the production efficiency is improved, and the cost is reduced.
The pickling equipment is covered by the protective cover shell 6 to form a sealed cabin, the waste gas generated in the on-line pickling process is extracted from the waste gas by the waste gas absorption mechanism 7 arranged on the protective cover shell 6 through the air extractor 71 and the air extraction pipeline 72, and then the waste gas is treated by the waste gas treatment tower 8 and then discharged after reaching the standard, so that the problem of air pollution caused by the dispersion of the waste gas in the air can be effectively prevented, the freshness of the air in the production operation environment is ensured, and the protection of the air environment is also facilitated.
It should be noted that the above-mentioned embodiments are merely preferred embodiments of the present utility model, and the present utility model is not limited thereto, but may be modified or substituted for some of the technical features thereof by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (7)
1. The on-line pickling equipment comprises pickling equipment and a rack (5), and is characterized in that the pickling equipment is provided with a pickling tank (1), a spraying flushing tank (2), a saponification tank (3) and a drying tank (4) which are connected with each other, a protective cover shell (6) is arranged on the upper cover of the pickling equipment, an exhaust gas absorption mechanism (7) for absorbing pickling mist is arranged at the top of the protective cover shell (6), a spraying flushing structure (62) is arranged at the top of the protective cover shell (6) right above the spraying flushing tank (2), an electric sliding rail assembly (51) is arranged on the inner side wall of the rack (5), a material driving mechanism (9) is arranged on the electric sliding rail assembly (51), and a material bearing frame (10) is connected to the bottom of the material driving mechanism (9) in a lifting mode.
2. The on-line pickling device according to claim 1, wherein the material driving mechanism (9) comprises an electric sliding seat (91) and an electric telescopic rod (92), the electric telescopic rod (92) is installed on the middle part of the electric sliding seat (91), the electric sliding seat (91) is arranged on the electric sliding rail assembly (51) in a driving mode, and the telescopic end at the bottom of the electric telescopic rod (92) is connected with the material bearing frame (10).
3. The on-line pickling device according to claim 2, wherein the material carrying frame (10) is driven by an electric telescopic rod (92) to move up and down, and the material carrying frame (10) is driven by an electric sliding seat (91) to horizontally reciprocate through a motor on an electric sliding rail assembly (51).
4. The on-line pickling device according to claim 1, wherein the waste gas absorbing mechanism (7) comprises an air extractor (71), an air extracting pipeline (72) and a pickling mist absorbing cover (73), the pickling mist absorbing cover (73) is arranged on the top of the protective housing (6), and the air extractor (71) is connected with the pickling mist absorbing cover (73) through the air extracting pipeline (72).
5. The on-line pickling device according to claim 4, wherein the other end of the air extractor (71) is connected with an exhaust gas treatment tower (8).
6. The on-line pickling device according to claim 4, wherein the number of the pickling fog absorbing covers (73) is 4, and the pickling fog absorbing covers are respectively arranged right above the pickling tank (1), the spraying flushing tank (2), the saponification tank (3) and the drying tank (4).
7. The on-line pickling apparatus according to claim 1, characterized in that the two ends of the protective casing (6) are provided with lifting doors (61) for opening and closing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421428033.1U CN222648127U (en) | 2024-06-21 | 2024-06-21 | An online pickling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421428033.1U CN222648127U (en) | 2024-06-21 | 2024-06-21 | An online pickling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222648127U true CN222648127U (en) | 2025-03-21 |
Family
ID=95002863
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421428033.1U Active CN222648127U (en) | 2024-06-21 | 2024-06-21 | An online pickling equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222648127U (en) |
-
2024
- 2024-06-21 CN CN202421428033.1U patent/CN222648127U/en active Active
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| GR01 | Patent grant |