Portable leakage detection device for tube bundle cooler
Technical Field
The utility model belongs to the technical field of leakage detection devices, and particularly relates to a portable leakage detection device for a tube bundle cooler.
Background
Air cooler leak detection is an important and technical process, and a pressure test method is mainly adopted, wherein gas or liquid is filled into an air cooler system, and the air cooler leak detection is carried out under a certain pressure, so that a leak point is found.
When the air cooler is subjected to leakage detection, a proper leakage detection method is selected according to specific conditions, and the safety and the accuracy of operation are ensured. Meanwhile, the found leakage problem should be repaired and maintained in time so as to ensure the normal operation and service life of the air cooler.
The patent application number 200520118661.0 discloses a pipeline leakage detection device, which is characterized in that an inverted cone expansion pipe at the front end of a water injection pipe is inserted into a pipeline to be detected, a rubber pipe is compressed by rotating a fastening nut to seal the mouth of the pipeline to be detected, and the water inlet end of the water injection pipe is connected with a pressing machine through a hose, so that the pipeline to be detected can be pressed. After pressing, the pipeline is stopped for a period of time, and if the pressure drops, the pipeline seepage is indicated.
The pipeline of the air cooler has a certain length, so that the leakage detecting device has a corresponding length, and certain inconvenience exists in the process of taking and storing.
Disclosure of utility model
In view of the above technical problems, the present utility model provides a portable leakage detection device for a tube bundle cooler, in which a main body portion of the device can be extended or bent so as to be convenient to store and carry.
In order to solve the technical problems, the utility model adopts the following technical scheme:
A portable leakage detection device for a tube bundle cooler is characterized by comprising a connecting tube, a first plug and a second plug, wherein one end of the connecting tube is provided with internal threads connected with the first plug, the other end of the connecting tube is provided with external threads connected with the second plug, the other end of the connecting tube can penetrate through the second plug and is communicated with an external air source, a communication hole is formed in the connecting tube, the external air source can be sprayed out through the communication hole, a sealing gasket for sealing is sleeved on the first plug, a hexagonal prism is fixed at the end part of the first plug, a sealing ring for sealing is fixed on the second plug, a nut is fixedly connected at the end part of the second plug, and the connecting tube is a telescopic tube or bendable.
The sealing gasket is provided with one sealing gasket, and one end of the sealing gasket is provided with a conical protruding part.
The connecting pipe is a telescopic pipe, and the inside of the connecting pipe is hollow.
The connecting pipes are arranged in a plurality, and the connecting pipes are sequentially connected end to end.
The connecting pipe is bendable and comprises a first pipe body, a steel wire rope and a second pipe body, wherein the first pipe body, the steel wire rope and the second pipe body are sequentially and fixedly connected, the internal thread is arranged on the first pipe body, and the communication hole and the external thread are arranged on the second pipe body.
The steel wire ropes are arranged in a plurality, and the steel wire ropes are connected end to end in sequence.
The connecting pipe is characterized by further comprising a protecting ring, wherein the protecting ring is fixed at one end of the connecting pipe, the protecting ring is rotationally connected with rollers, and at least one roller is arranged and uniformly distributed along the circumferential direction of the protecting ring.
And a protective sleeve is sleeved outside the steel wire rope.
The protective sleeve is a silica gel tube.
And a buckle clamped with the first plug is fixedly connected to the second plug.
Compared with the prior art, the utility model has the beneficial effects that:
The two ends of the air cooler pipeline can be respectively plugged through the first plug and the second plug, and leakage detection is carried out by driving an external air source. Meanwhile, the connecting pipe is of a telescopic pipe or a bendable structure, and can be retracted or bent for coiling in the using or carrying process, so that occupied space can be reduced, and the storage and the carrying are convenient.
Drawings
FIG. 1 is a schematic view showing the structure of one direction of embodiment 1 of the present utility model;
FIG. 2 is a schematic view showing the structure of the embodiment 1 in another direction;
FIG. 3 is a schematic view of the use of the present utility model;
FIG. 4 is a schematic view of a connecting tube according to the present utility model;
FIG. 5 is a schematic view showing the structure of one direction of embodiment 2 of the present utility model;
FIG. 6 is an enlarged view of a portion of FIG. 5 at A;
FIG. 7 is a schematic view showing the structure of embodiment 2 of the present utility model in another direction;
FIG. 8 is a schematic view of a plurality of wire rope connection structures according to the present utility model;
The air cooler comprises a connecting pipe 1, a first plug 2, a second plug 3, an internal thread 4, an external thread 5, a communication hole 6, a sealing gasket 7, a hexagonal prism 8, a sealing ring 9, a nut 10, a boss 11, a first pipe body 12, a steel wire rope 13, a second pipe body 14, a protection ring 15, a roller 16, a protection sleeve 17, a buckle 18, a pressure gauge 19, a needle valve 20, an external air source 21 and an air cooler pipeline 22.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in figures 1-3, the portable leakage detection device of the tube bundle cooler comprises a connecting tube 1, a first plug 2 and a second plug 3, wherein one end of the connecting tube 1 is provided with an internal thread 4 connected with the first plug 2, the other end of the connecting tube 1 is provided with an external thread 5 connected with the second plug 3, the other end of the connecting tube 1 can extend out through the second plug 3 and is communicated with an external air source 21, the connecting tube 1 is provided with a communication hole 6, the external air source 21 can be sprayed out through the communication hole 6, and particularly, the other end of the connecting tube 1 is communicated with the external air source 21 through a pressure gauge 19 and an isolating needle valve 20.
The sealing gasket 7 for sealing is sleeved on the first plug 2, the hexagonal prism 8 is fixed at the end part of the first plug 2, and the first plug 2 is screwed by matching a wrench with the hexagonal prism 8. A sealing ring 9 for sealing is fixed on the second plug 3, a nut 10 is fixedly connected to the end part of the second plug 3, and the second plug 3 is screwed by matching a spanner with the nut 10. The connecting pipe 1 is a telescopic pipe or bendable pipe.
The air cooler is particularly used in the following modes that the second plug 3 is in threaded connection with the other end of the connecting pipe 1, one end of the connecting pipe 1 penetrates through the left end of the air cooler pipeline, and the first plug 2 is in threaded connection with one end of the connecting pipe 1 from the left end of the air cooler pipeline. Finally, the sealing gasket 7 on the first plug 2 is attached to the outer surface of the left end of the air cooler pipeline by screwing the first plug 2 or the second plug 3, and the sealing ring 9 on the second plug 3 is attached to the outer surface of the right end of the air cooler pipeline, namely, the two ends of the air cooler pipeline are sealed.
An external air source 21 (pressure) sequentially enters from one end of the connecting pipe 1 through a needle valve and a pressure gauge 19, and flows into an air cooler pipeline to be detected through the communication hole 6 to press the side leakage.
Further, the first plug 2 and the second plug 3 can be designed according to the diameter of the air cooler pipeline (tube bundle), and the first plug 2 and the second plug 3 with various specifications and sizes can be arranged.
Further, the sealing pad 7 is provided with one, and one end of the front sealing pad 7 is provided with a conical bulge 11 which can extend out of the air cooler pipeline, so that the sealing effect is improved.
Furthermore, when the connecting pipe 1 is a telescopic pipe, the inside of the connecting pipe is hollow, and a common telescopic pipe structure is adopted. When leakage is detected, the connecting pipe 1 is pulled to be long, and when the leakage is stored or carried, the leakage is retracted. The inner tube is connected with the outer tube in a sliding way, the front end of the outer tube is provided with a necking, the inner tube is provided with a protruding part, and the inner tube can be prevented from being pulled out of the outer tube through the matching of the protruding part and the necking.
Further, as shown in fig. 4, the connecting pipes 1 are provided with a plurality of connecting pipes 1, and the connecting pipes 1 are sequentially connected end to end, specifically can be connected in a threaded manner, and further can be connected with the connecting pipes 1 of a corresponding number according to the length of the air cooler pipeline.
Meanwhile, the connecting pipe 1 can also adopt a plurality of telescopic pipes which are connected sequentially through threads, so that corresponding internal and external threads are required to be arranged at the two ends of the telescopic pipes so as to realize threaded connection among the telescopic pipes.
The flexible structure of the connecting pipe 1 in this embodiment, as shown in fig. 5-7, includes a first pipe body 12, a steel wire rope 13 and a second pipe body 14, wherein the first pipe body 12, the steel wire rope 13 and the second pipe body 14 are sequentially and fixedly connected, an internal thread 4 is disposed on the first pipe body 12, and a communication hole 6 and an external thread 5 are disposed on the second pipe body 14.
When the air cooler is used, the second plug 3 is in threaded connection with the second pipe body 14, the first pipe body 12 and the steel wire rope 13 penetrate through the left end of the air cooler pipe, and the first plug 2 is in threaded connection with the first pipe body 12 through the left end of the air cooler pipe. Finally, the sealing gasket 7 on the first plug 2 is attached to the outer surface of the left end of the air cooler pipeline by screwing the first plug 2 or the second plug 3, and the sealing ring 9 on the second plug 3 is attached to the outer surface of the right end of the air cooler pipeline.
After use or carrying, the wire rope 13 in the middle part is bent or coiled and then fixed by means of a binding belt and the like. The whole occupied space after being coiled or bent is small, and the storage or carrying is convenient.
Further, during penetration, one end of the connection pipe 1 may cause scratch of the inner surface of the air cooler pipe. The pipe is further provided with a protection ring 15, the protection ring 15 is fixed at one end (on the first pipe body 12) of the connecting pipe 1, the protection ring 15 is rotatably connected with rollers 16, and at least one roller 16 is arranged and uniformly distributed along the circumferential direction of the protection ring 15. That is, one end of the connecting pipe 1 is supported by the protecting ring 15 to avoid contact with the inner wall of the air cooler pipeline, and the roller 16 is arranged to reduce resistance in the moving process.
Further, in order to prevent the outer surface of the wire rope 13 from scratching the inner wall of the air cooler pipe, a protective sleeve 17 is sleeved outside the wire rope 13.
Further, as shown in fig. 8, a plurality of steel wire ropes 13 are provided, and the plurality of steel wire ropes 13 are connected end to end in turn. The two ends of each steel wire rope 13 are respectively provided with corresponding internal threads and external threads, and then the corresponding number of steel wire ropes 13 can be connected according to the length of the air cooler pipeline. Meanwhile, the inner and outer threads can be formed at two ends of the steel wire rope 13 in the same way as the way that nuts are welded at one end and studs are welded at the other end.
Further, the protective sheath 17 is a silicone tube.
The steel wire rope 13 can be fixed by a binding band after being bent or coiled, and the steel wire rope 13 can be fixed by clamping the buckle 18 fixedly connected with the first plug 2 and the second plug 3 after being bent or coiled.
The preferred embodiments of the present utility model have been described in detail, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model, and the various changes are included in the scope of the present utility model.