Medium frequency quenching lathe steady voltage buffer tank
Technical Field
The utility model relates to the technical field of quenching, in particular to a pressure stabilizing buffer water tank of a medium-frequency quenching machine tool.
Background
The cooling water of the medium-frequency quenching machine tool is directly connected into the quenching sensor through tap water, and vortex is easily formed after the tap water enters the sensor, so that the water spraying of the sensor is uneven, the cooling of parts is uneven during induction quenching, the quality of products is affected, and the sensor is also easily damaged in the process. Therefore, a special buffer device is needed to eliminate the vortex device generated when tap water directly enters the inductor, so that the quenching quality of the product is improved, and the damage of the inductor is reduced.
Disclosure of utility model
In order to solve the technical problems, the utility model provides the pressure-stabilizing buffer water tank of the medium-frequency quenching machine tool, wherein a water baffle is added at the water inlet of the water tank, so that vortex generated by tap water impact is eliminated, tap water pressure is buffered by the water tank and then enters the inductor, and the water pressure of each water inlet of the inductor is consistent, thereby not only improving the quenching quality of parts, but also greatly reducing the production risk.
In order to realize the technical characteristics, the utility model aims to realize the pressure stabilizing buffer water tank of the medium-frequency quenching machine tool, which comprises a water tank body, wherein the top of the water tank body is provided with a top plate, and the inside of the water tank body is provided with a water baffle;
A main water inlet pipe is fixedly arranged on one side plate of the water tank body, which is opposite to the water baffle, and is used for connecting a tap water source pipe;
the top of the top plate is parallelly fixed with water outlet structures which are reserved for each other and used for water outlet.
The water tank body is formed by cutting and welding a plate made of 1Cr18Ni9 Ti;
the water tank body adopts a sealing structure.
The height of the water baffle is lower than that of the water tank body.
The side plates are provided with main water inlet holes for installing main water inlet pipes.
The tap water source pipe comprises a first water inlet pipe and a second water inlet pipe, and the first water inlet pipe and the second water inlet pipe are reserved.
The water outlet structure comprises a main water outlet pipe fixed at the top end of the top plate, a valve is arranged on the main water outlet pipe, the top of the main water outlet pipe is connected with a bent pipe and a top water outlet box through a three-way joint, the top of the top water outlet box is communicated with a plurality of branch water outlet pipes, and the other end of the bent pipe is provided with a pressure gauge through a connecting pipe.
The branch water outlet pipes are flexible water pipes and are respectively communicated with the intermediate frequency quenching sensor.
The top of roof processing has first apopore and the second apopore that is used for linking to each other with main outlet pipe.
The water baffle is higher than the main water inlet.
The utility model has the following beneficial effects:
1. According to the utility model, the water baffle is added at the water inlet of the water tank, so that vortex generated by tap water impact is eliminated, tap water pressure is buffered by the water tank and then enters the sensor, so that the water pressure of each water inlet of the sensor is consistent, the quenching quality of parts is improved, and the production risk is greatly reduced.
2. The water tank is made of the 1Cr18Ni9Ti material, so that a good anti-corrosion effect is achieved, and the service life of the water tank body is prolonged.
3. By adopting the sealing structure, the water leakage problem of the water tank body is effectively prevented.
4. Through foretell size cooperation, guaranteed that the water of intake side can cross the breakwater and enter into the other end of the water tank body, and then guaranteed normal water supply.
5. The main water inlet hole is convenient for supplying water to the water tank body.
6. The tap water source pipe can be selectively used, so that the flexibility of use is enhanced.
7. Through foretell play water structure can play fine play water effect, guaranteed that the internal portion of water tank is filled with water again after, can follow roof place discharge, and then played fine buffering play water effect.
8. The water outlet structure can be conveniently connected with the medium-frequency quenching sensor by adopting the flexible water pipe.
9. The first water outlet hole and the second water outlet hole can be reserved for each other.
Drawings
The utility model is further described below with reference to the drawings and examples.
Fig. 1 is a front view of the present utility model.
Fig. 2 is a top view of the present utility model.
Fig. 3 is a three-dimensional view of the present utility model.
Fig. 4 is a top plate structure diagram of the present utility model.
Fig. 5 is a side plate structure diagram of the present utility model.
Fig. 6 is a view showing the structure of the water deflector of the present utility model.
Fig. 7 is a diagram showing the connection between the branched water outlet pipe and the intermediate frequency quenching sensor.
In the figure, a first water inlet pipe 1, a main water inlet pipe 2, a second water inlet pipe 3, a side plate 4, a water tank body 5, a water baffle 6, a top plate 7, a main water outlet pipe 8, a valve 9, a bent pipe 10, a connecting pipe 11, a pressure gauge 12, a three-way joint 13, a top water outlet box 14, a branch water outlet pipe 15, a water outlet structure 16 and a medium-frequency quenching sensor 17;
A main water inlet 401;
A first water outlet 701 and a second water outlet 702.
Detailed Description
Embodiments of the present utility model will be further described with reference to the accompanying drawings.
Example 1:
Referring to fig. 1-7, the pressure stabilizing buffer water tank of the medium-frequency quenching machine tool comprises a water tank body 5, wherein a top plate 7 is arranged at the top of the water tank body 5, a water baffle 6 is arranged in the water tank body 5, a main water inlet pipe 2 is fixedly arranged on one side plate 4 of the water tank body 5, which is opposite to the water baffle 6, the main water inlet pipe 2 is used for connecting a tap water source pipe, and a water outlet structure 16 which is mutually standby and used for water outlet is parallelly fixed at the top of the top plate 7. Through foretell water tank body 5, through increasing a breakwater 6, eliminate the vortex that the running water impact produced, the running water pressure passes through the water tank buffering and reentrant inductor, makes the water pressure of each water inlet of inductor unanimous, has not only improved the quenching quality of part like this, has greatly reduced the production risk moreover.
Furthermore, the water tank body 5 is formed by cutting and welding a plate made of 1Cr18Ni9 Ti. The water tank body 5 is made of the 1Cr18Ni9Ti material, so that a good anti-corrosion effect is achieved, and the service life of the water tank body 5 is prolonged.
Further, the water tank body 5 adopts a sealing structure. By adopting the sealing structure, the water leakage problem of the water tank body 5 is effectively prevented. And the water is supplied from the lower part of the water tank body 5 and discharged from the top in the water supply process, so that the stability of water supply is ensured.
Further, the height of the water baffle 6 is lower than the height of the water tank 5. Through the above-mentioned size cooperation, the water of the side of intaking has been guaranteed can cross the other end that breakwater 6 entered into water tank body 5, and then has guaranteed normal water supply.
Further, the side plate 4 is provided with a main water inlet 401 for installing the main water inlet pipe 2. The water tank 5 is conveniently supplied with water through the main water inlet 401 as described above.
Furthermore, the tap water source pipe comprises a first water inlet pipe 1 and a second water inlet pipe 3, and the first water inlet pipe 1 and the second water inlet pipe 3 are reserved. The tap water source pipe can be selectively used, so that the flexibility of use is enhanced.
Further, the water outlet structure 16 comprises a main water outlet pipe 8 fixed at the top end of the top plate 7, a valve 9 is installed on the main water outlet pipe 8, the top of the main water outlet pipe 8 is connected with a bent pipe 10 and a top water outlet box 14 through a three-way joint 13, the top of the top water outlet box 14 is communicated with a plurality of branch water outlet pipes 15, and the other end of the bent pipe 10 is provided with a pressure gauge 12 through a connecting pipe 11. Through the water outlet structure 16, a good water outlet effect can be achieved, the water can be discharged from the position of the top plate 7 after the water tank body 5 is filled with water, and a good water outlet buffering effect is achieved. A plurality of water inlets of the intermediate frequency quenching sensor 17 can be simultaneously connected through a plurality of branch water outlet pipes 15.
Moreover, by using two sets of water outlet structures 16, the two sets of water outlet structures can be mutually standby, thereby increasing the flexibility of use.
Further, the branched water outlet pipe 15 adopts a flexible water pipe and is respectively communicated with the intermediate frequency quenching sensor 17. The water outlet structure 16 can be conveniently connected with the medium-frequency quenching sensor 17 by adopting a flexible water pipe.
Further, a first water outlet 701 and a second water outlet 702 are formed on the top of the top plate 7 and are connected with the main water outlet pipe 8. The first water outlet 701 and the second water outlet 702 can be reserved for each other.
Further, the height of the water baffle 6 is higher than the setting height of the main water inlet 401. Through the size matching of the water baffle 6, the effects of water baffle and vortex elimination are further achieved, and finally the stability of water supply is guaranteed.
Example 2:
the application method of the medium-frequency quenching machine tool voltage-stabilizing buffer water tank comprises the following steps:
Step 1, manufacturing a pressure stabilizing buffer water tank:
Selecting a corresponding plate according to the size of the pressure stabilizing buffer water tank, and then manufacturing the corresponding pressure stabilizing buffer water tank after cutting;
Step 2, mounting a pressure stabilizing buffer water tank:
Installing the manufactured stable pressure buffer water tank on an intermediate frequency quenching machine tool;
step 3, connection of pipelines:
A water inlet pipe of tap water is communicated with the main water inlet pipe 2, one end of a branch water outlet pipe 15 is connected to the top water outlet box 14, and the other end is connected to a water inlet of the medium-frequency quenching sensor 17;
Step 4, normal operation of the medium-frequency quenching machine tool:
the water inlet pipe of tap water is opened, the tap water enters the water tank body 5 through the main water inlet pipe 2, the impact pressure of the tap water is relieved by the water baffle 6, the tap water enters the intermediate frequency quenching sensor 17 through the branch water outlet pipe 15 after being filled in the water baffle 6, and the water pressure entering the intermediate frequency quenching sensor 17 is uniform and stable, so that the water spray of the intermediate frequency quenching sensor 17 is uniform and stable.