Background
In the product processing process, the positioning surface of the product is required to be contacted with the positioning surface of the tool, when the product is taken out from the feeding and discharging processes, the iron foam on the product easily falls onto the positioning surface of the tool, the positioning surface of the product cannot be attached to the positioning surface of the tool when the product is installed again, the product can incline at the moment, under the condition, the size of the processed product is unqualified, the quality of the product is influenced, and even the product is scrapped.
In prior patent 202310150776.0, an apparatus for automatically cleaning chips and a machine tool equipment are disclosed, the apparatus for automatically cleaning chips includes a water tank provided below a machine tool, the water tank having a first surface for collecting filtered cutting fluid and a protruding second surface, a control motor provided on the second surface, and a rotatable connecting rod rest and an inner rotating shaft assembly, both ends of which are connected with a filter screen bucket, respectively, the rotatable connecting rod rest and the inner rotating shaft assembly being connected with the control motor. The automatic scrap cleaning device disclosed by the invention does not need personnel to take care of, improves the automation level of equipment, avoids shutdown and liberation operation time and relieves operation fatigue.
In the structure, scraps can be automatically cleaned, but when a product is processed, whether the locating surface of the tool is cleaned up cannot be confirmed, the tool can be continuously processed after the locating surface is cleaned up, if the locating surface is not cleaned up, the product is unqualified, the phenomenon of product inclination is difficult to be stopped, the qualification rate of the product is reduced, economic loss is caused, and the cost is increased.
Disclosure of utility model
Therefore, the utility model aims to provide a product installation anti-tilting device, which solves the problems that whether a positioning surface of a tool is cleaned up or not cannot be confirmed, the phenomenon of tilting of a product is difficult to stop, the qualification rate of the product is reduced, economic loss is caused, and the cost is increased when the product is processed.
Based on the above object, the utility model provides a product installation anti-tilting device, which comprises an operation table, wherein a positioning block for placing a product is arranged on the operation table, an air hole is formed in the positioning block, an air supply assembly is arranged on the operation table, a clamping mechanism for clamping the product is arranged on the operation table, a detection mechanism is arranged on the air supply assembly and is used for detecting the air pressure of the air supply assembly, wherein when the product is processed, the positioning block is attached to the product, the air supply assembly guides out the air through the air hole, and when the detection mechanism detects that the air pressure is abnormal, the position of the product is adjusted so that the positioning surface of the product is completely attached to the positioning block.
Preferably, the air supply assembly comprises an inflator pump arranged on the operation table, the output end of the inflator pump is communicated with a hard tube, and the other end of the hard tube is communicated with the air hole.
Preferably, the detection mechanism comprises a pressure gauge arranged on the hard pipe, the pressure gauge is used for detecting the pressure value on the hard pipe, and the pressure gauge is electrically connected with the control system.
Preferably, the clamping mechanism comprises a fixed block arranged on the operating platform, a pressing head is connected to the bearing on the fixed block, and the pressing head presses on a product to clamp the product.
Preferably, a limiting block is arranged on the positioning block and used for limiting free movement of the product.
Preferably, a buzzer electrically connected with the control system is arranged on the operation table, and the buzzer is used for prompting staff.
The utility model has the advantages that when a product is processed, the product is placed on the positioning block according to the requirement, the product is clamped by the clamping mechanism, free movement of the product is reduced, the product blocks the air hole on the positioning block, the air supply assembly is started, gas is led out through the air hole, a certain pressure value can be generated due to the blocking of the air hole by the product, the pressure value is detected by the detecting mechanism, when the product is not completely attached to the positioning block or the product is inclined, a worker is required to move the product and clean scraps at the moment, the product is completely attached to the positioning block, the air hole is completely blocked by the product, the air pressure value of the air supply assembly is forced to be normal, and in conclusion, the product installation anti-inclination device can confirm that the surface of the positioning block is cleaned, the worker can timely adjust the position relationship between the product and the positioning block, the product is forced to be completely attached to the positioning block, the anti-inclination phenomenon of the product is avoided, the product is prevented from being inclined, the product qualification rate is improved, the economic loss is reduced, and the cost is reduced.
Detailed Description
The present utility model will be further described in detail with reference to specific embodiments in order to make the objects, technical solutions and advantages of the present utility model more apparent.
As shown in fig. 1 and 2, a product installation anti-tilting device comprises an operation table 1, a positioning block 2 for placing a product is arranged on the operation table 1, an air hole 3 is formed in the positioning block 2, an air supply assembly 4 is arranged on the operation table 1, a clamping mechanism 5 for clamping the product is arranged on the operation table 1, a detection mechanism 6 is arranged on the air supply assembly 4, the detection mechanism 6 is used for detecting the air pressure of the air supply assembly 4, wherein the positioning block 2 is attached to the product when the product is processed, the air supply assembly 4 guides out the air through the air hole 3, and when the detection mechanism 6 detects that the air pressure is abnormal, the position of the product is adjusted so that the positioning surface of the product is completely attached to the positioning block 2.
When the product is processed, the product is placed on the positioning block 2 according to the requirement, the product is clamped by the clamping mechanism 5, free movement of the product is reduced, the product blocks the air hole 3 on the positioning block 2, the air supply assembly 4 is started, gas is led out through the air hole 3, a certain pressure value can be generated due to the fact that the product blocks the air hole 3, the pressure value is detected by the detecting mechanism 6, when the product is not fully attached to the positioning block 2, or the product is inclined, the air pressure is abnormal, workers are required to move the product and clear scraps at the moment, the product is fully attached to the positioning block 2, the product is fully blocked up the air hole 3, and the air pressure value of the air supply assembly 4 is forced to be recovered to be normal; in conclusion, the product installation anti-tilting device can confirm that the surface of the positioning block 2 is cleaned up when the product is processed, and a worker can timely adjust the position relationship between the product and the positioning block 2 to force the product to be completely attached to the positioning block 2, so that the phenomenon of tilting of the product is avoided, the purpose of anti-tilting is achieved, the qualification rate of the product is improved, the economic loss is reduced, and the cost is reduced.
As shown in fig. 1 and 2, a product installation tilting prevention device, an air supply assembly 4 comprises an air pump 401 installed on an operation table 1, an output end of the air pump 401 is communicated with a hard pipe 402, and the other end of the hard pipe 402 is communicated with an air hole 3.
When the air hole 3 is inflated, the inflator 401 is started, the inflator 401 is forced to introduce air into the hard tube 402, the air is introduced into the air hole 3 through the hard tube 402, when a product is completely attached to the positioning block 2, the product is not inclined, when the product is not completely attached to the positioning block 2, the product is inclined between the product and the positioning block 2, a worker needs to move the product, the product is completely attached to the surface of the positioning block 2, the position of the product is conveniently confirmed by the worker through the arrangement of the air supply assembly 4, the air hole 3 is inflated, the air pressure is ensured to be stable, the phenomenon of inclination of the product is avoided, and the purpose of inclination prevention is achieved.
As shown in fig. 1 and 2, a product installation anti-tilting device, the detection mechanism 6 includes a pressure gauge 601 disposed on the hard tube 402, the pressure gauge 601 is used for detecting a pressure value on the hard tube 402, and the pressure gauge 601 is electrically connected with the control system.
The working principle is that the pressure gauge 601 detects the pressure value of the gas in the hard pipe 402, the pressure gauge 601 is convenient for detecting the pressure of the gas, the pressure gauge 601 feeds back the value to the control system, the control system analyzes the value and feeds back the value, the detection mechanism 6 can monitor the pressure value in real time, whether the monitored pressure value is abnormal or not is matched with the gas supply assembly 4, a worker can adjust the position relationship between the product and the positioning block 2 in time, the product is forced to be completely attached to the positioning block 2, the phenomenon of product inclination is avoided, the purpose of inclination prevention is achieved, the qualification rate of the product is improved, the economic loss is reduced, and the cost is reduced.
As shown in fig. 1 and 2, a product installation tilting prevention device, a clamping mechanism 5 comprises a fixed block 501 arranged on an operation table 1, a pressure head 502 is connected to a bearing on the fixed block 501, and the pressure head 502 presses on a product to clamp the product.
The working principle is that when a product is clamped, the product is placed on the positioning block 2, under the action of the fixed block 501, the pressure heads 502 are rotated to force the pressure heads 502 to press the product, the product is clamped, the clamping mechanism 5 is arranged to facilitate clamping the product, free movement of the product is avoided, the product cannot be completely attached to the positioning block 2, the purpose of inclination prevention is further achieved, and the stability of the product is improved.
As shown in fig. 1 and 2, a product installation anti-tilting device is provided with a limiting block 201 on a positioning block 2, wherein the limiting block 201 is used for limiting free movement of a product.
The product is placed on the positioning block 2, the product is limited by the limiting block 201, the free movement of the product is limited by the setting of the limiting block 201, the stability of the product is improved, the free movement of the product during processing is avoided, the product is favorably and completely attached to the positioning block 2, the phenomenon of product inclination is avoided, and the purpose of inclination prevention is achieved.
As shown in fig. 1 and 2, in a product installation anti-tilting device, a buzzer 101 electrically connected with a control system is installed on an operation console 1, and the buzzer 101 is used for prompting staff.
The working principle is that when the pressure gauge 601 detects pressure abnormality, data are transmitted to the control system, the control system analyzes the data and feeds the data back to the buzzer 101, the buzzer 101 can make sound to prompt a worker to adjust products, the buzzer 101 is arranged to prompt the worker to adjust the products conveniently, the position of the products is adjusted timely, the phenomenon of product inclination is avoided, the purpose of inclination prevention is achieved, the qualification rate of the products is improved, economic loss is reduced, and cost is reduced.
It will be appreciated by persons skilled in the art that the foregoing discussion of any embodiment is merely exemplary and is not intended to imply that the scope of the utility model (including the claims) is limited to these examples, that combinations of technical features in the foregoing embodiments or in different embodiments may be implemented in any order and that many other variations of the different aspects of the utility model as described above may exist within the spirit of the utility model, and that they are not provided in detail for clarity.
The present utility model is intended to embrace all such alternatives, modifications and variances which fall within the broad scope of the appended claims. Therefore, any omission, modification, equivalent replacement, improvement, etc. of the present utility model should be included in the scope of the present utility model.