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CN222608595U - A product installation anti-tilt device - Google Patents

A product installation anti-tilt device Download PDF

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Publication number
CN222608595U
CN222608595U CN202420533054.3U CN202420533054U CN222608595U CN 222608595 U CN222608595 U CN 222608595U CN 202420533054 U CN202420533054 U CN 202420533054U CN 222608595 U CN222608595 U CN 222608595U
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China
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product
positioning block
air
air supply
operating table
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CN202420533054.3U
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Chinese (zh)
Inventor
王祖祥
江民春
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WUHU SANLIAN FORGING CO Ltd
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WUHU SANLIAN FORGING CO Ltd
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Abstract

本实用新型涉及金属切削技术领域,具体涉及一种产品安装防倾斜装置,包括操作台,所述操作台上设置有放置产品的定位块,所述定位块上开设有气孔,所述操作台上设置有供气组件,所述操作台上设置有用于夹持产品的夹持机构,所述供气组件上安装有检测机构,所述检测机构用于检测所述供气组件的气压,其中,对产品进行加工时,所述定位块与产品贴合,所述供气组件通过所述气孔将气体导出;综上,本申请的一种产品安装防倾斜装置,在对产品加工时,能确认定位块的表面清理干净,工作人员能及时调整产品与定位块之间的位置关系,迫使产品与定位块完全贴合,杜绝产品倾斜的现象,达到防倾斜的目的,提高产品的合格率,减小经济损失,降低成本。

The utility model relates to the technical field of metal cutting, and specifically to a product installation anti-tilt device, comprising an operating table, a positioning block for placing a product is arranged on the operating table, an air hole is opened on the positioning block, an air supply component is arranged on the operating table, a clamping mechanism for clamping the product is arranged on the operating table, a detection mechanism is installed on the air supply component, and the detection mechanism is used to detect the air pressure of the air supply component, wherein when the product is processed, the positioning block is fitted with the product, and the air supply component guides the gas out through the air hole; in summary, a product installation anti-tilt device of the present application can confirm that the surface of the positioning block is clean when the product is processed, and the staff can adjust the positional relationship between the product and the positioning block in time, forcing the product to be completely fitted with the positioning block, eliminating the phenomenon of product tilting, achieving the purpose of anti-tilt, improving the qualified rate of products, reducing economic losses, and reducing costs.

Description

Tilting prevention device for product installation
Technical Field
The utility model relates to the technical field of metal cutting, in particular to a product installation anti-tilting device.
Background
In the product processing process, the positioning surface of the product is required to be contacted with the positioning surface of the tool, when the product is taken out from the feeding and discharging processes, the iron foam on the product easily falls onto the positioning surface of the tool, the positioning surface of the product cannot be attached to the positioning surface of the tool when the product is installed again, the product can incline at the moment, under the condition, the size of the processed product is unqualified, the quality of the product is influenced, and even the product is scrapped.
In prior patent 202310150776.0, an apparatus for automatically cleaning chips and a machine tool equipment are disclosed, the apparatus for automatically cleaning chips includes a water tank provided below a machine tool, the water tank having a first surface for collecting filtered cutting fluid and a protruding second surface, a control motor provided on the second surface, and a rotatable connecting rod rest and an inner rotating shaft assembly, both ends of which are connected with a filter screen bucket, respectively, the rotatable connecting rod rest and the inner rotating shaft assembly being connected with the control motor. The automatic scrap cleaning device disclosed by the invention does not need personnel to take care of, improves the automation level of equipment, avoids shutdown and liberation operation time and relieves operation fatigue.
In the structure, scraps can be automatically cleaned, but when a product is processed, whether the locating surface of the tool is cleaned up cannot be confirmed, the tool can be continuously processed after the locating surface is cleaned up, if the locating surface is not cleaned up, the product is unqualified, the phenomenon of product inclination is difficult to be stopped, the qualification rate of the product is reduced, economic loss is caused, and the cost is increased.
Disclosure of utility model
Therefore, the utility model aims to provide a product installation anti-tilting device, which solves the problems that whether a positioning surface of a tool is cleaned up or not cannot be confirmed, the phenomenon of tilting of a product is difficult to stop, the qualification rate of the product is reduced, economic loss is caused, and the cost is increased when the product is processed.
Based on the above object, the utility model provides a product installation anti-tilting device, which comprises an operation table, wherein a positioning block for placing a product is arranged on the operation table, an air hole is formed in the positioning block, an air supply assembly is arranged on the operation table, a clamping mechanism for clamping the product is arranged on the operation table, a detection mechanism is arranged on the air supply assembly and is used for detecting the air pressure of the air supply assembly, wherein when the product is processed, the positioning block is attached to the product, the air supply assembly guides out the air through the air hole, and when the detection mechanism detects that the air pressure is abnormal, the position of the product is adjusted so that the positioning surface of the product is completely attached to the positioning block.
Preferably, the air supply assembly comprises an inflator pump arranged on the operation table, the output end of the inflator pump is communicated with a hard tube, and the other end of the hard tube is communicated with the air hole.
Preferably, the detection mechanism comprises a pressure gauge arranged on the hard pipe, the pressure gauge is used for detecting the pressure value on the hard pipe, and the pressure gauge is electrically connected with the control system.
Preferably, the clamping mechanism comprises a fixed block arranged on the operating platform, a pressing head is connected to the bearing on the fixed block, and the pressing head presses on a product to clamp the product.
Preferably, a limiting block is arranged on the positioning block and used for limiting free movement of the product.
Preferably, a buzzer electrically connected with the control system is arranged on the operation table, and the buzzer is used for prompting staff.
The utility model has the advantages that when a product is processed, the product is placed on the positioning block according to the requirement, the product is clamped by the clamping mechanism, free movement of the product is reduced, the product blocks the air hole on the positioning block, the air supply assembly is started, gas is led out through the air hole, a certain pressure value can be generated due to the blocking of the air hole by the product, the pressure value is detected by the detecting mechanism, when the product is not completely attached to the positioning block or the product is inclined, a worker is required to move the product and clean scraps at the moment, the product is completely attached to the positioning block, the air hole is completely blocked by the product, the air pressure value of the air supply assembly is forced to be normal, and in conclusion, the product installation anti-inclination device can confirm that the surface of the positioning block is cleaned, the worker can timely adjust the position relationship between the product and the positioning block, the product is forced to be completely attached to the positioning block, the anti-inclination phenomenon of the product is avoided, the product is prevented from being inclined, the product qualification rate is improved, the economic loss is reduced, and the cost is reduced.
Drawings
In order to more clearly illustrate the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only of the utility model and that other drawings can be obtained from them without inventive effort for a person skilled in the art.
Fig. 1 is a perspective structural entity view of the present utility model, and fig. 2 is a front view of the present utility model.
The device is characterized by comprising a console 1, a buzzer 101, a positioning block 2, a limiting block 201, a limiting block 3, an air hole 4, an air supply assembly 401, an inflator pump 402, a hard pipe 5, a clamping mechanism 501, a fixing block 502, a pressure head 6, a detection mechanism 601 and a pressure gauge.
Detailed Description
The present utility model will be further described in detail with reference to specific embodiments in order to make the objects, technical solutions and advantages of the present utility model more apparent.
As shown in fig. 1 and 2, a product installation anti-tilting device comprises an operation table 1, a positioning block 2 for placing a product is arranged on the operation table 1, an air hole 3 is formed in the positioning block 2, an air supply assembly 4 is arranged on the operation table 1, a clamping mechanism 5 for clamping the product is arranged on the operation table 1, a detection mechanism 6 is arranged on the air supply assembly 4, the detection mechanism 6 is used for detecting the air pressure of the air supply assembly 4, wherein the positioning block 2 is attached to the product when the product is processed, the air supply assembly 4 guides out the air through the air hole 3, and when the detection mechanism 6 detects that the air pressure is abnormal, the position of the product is adjusted so that the positioning surface of the product is completely attached to the positioning block 2.
When the product is processed, the product is placed on the positioning block 2 according to the requirement, the product is clamped by the clamping mechanism 5, free movement of the product is reduced, the product blocks the air hole 3 on the positioning block 2, the air supply assembly 4 is started, gas is led out through the air hole 3, a certain pressure value can be generated due to the fact that the product blocks the air hole 3, the pressure value is detected by the detecting mechanism 6, when the product is not fully attached to the positioning block 2, or the product is inclined, the air pressure is abnormal, workers are required to move the product and clear scraps at the moment, the product is fully attached to the positioning block 2, the product is fully blocked up the air hole 3, and the air pressure value of the air supply assembly 4 is forced to be recovered to be normal; in conclusion, the product installation anti-tilting device can confirm that the surface of the positioning block 2 is cleaned up when the product is processed, and a worker can timely adjust the position relationship between the product and the positioning block 2 to force the product to be completely attached to the positioning block 2, so that the phenomenon of tilting of the product is avoided, the purpose of anti-tilting is achieved, the qualification rate of the product is improved, the economic loss is reduced, and the cost is reduced.
As shown in fig. 1 and 2, a product installation tilting prevention device, an air supply assembly 4 comprises an air pump 401 installed on an operation table 1, an output end of the air pump 401 is communicated with a hard pipe 402, and the other end of the hard pipe 402 is communicated with an air hole 3.
When the air hole 3 is inflated, the inflator 401 is started, the inflator 401 is forced to introduce air into the hard tube 402, the air is introduced into the air hole 3 through the hard tube 402, when a product is completely attached to the positioning block 2, the product is not inclined, when the product is not completely attached to the positioning block 2, the product is inclined between the product and the positioning block 2, a worker needs to move the product, the product is completely attached to the surface of the positioning block 2, the position of the product is conveniently confirmed by the worker through the arrangement of the air supply assembly 4, the air hole 3 is inflated, the air pressure is ensured to be stable, the phenomenon of inclination of the product is avoided, and the purpose of inclination prevention is achieved.
As shown in fig. 1 and 2, a product installation anti-tilting device, the detection mechanism 6 includes a pressure gauge 601 disposed on the hard tube 402, the pressure gauge 601 is used for detecting a pressure value on the hard tube 402, and the pressure gauge 601 is electrically connected with the control system.
The working principle is that the pressure gauge 601 detects the pressure value of the gas in the hard pipe 402, the pressure gauge 601 is convenient for detecting the pressure of the gas, the pressure gauge 601 feeds back the value to the control system, the control system analyzes the value and feeds back the value, the detection mechanism 6 can monitor the pressure value in real time, whether the monitored pressure value is abnormal or not is matched with the gas supply assembly 4, a worker can adjust the position relationship between the product and the positioning block 2 in time, the product is forced to be completely attached to the positioning block 2, the phenomenon of product inclination is avoided, the purpose of inclination prevention is achieved, the qualification rate of the product is improved, the economic loss is reduced, and the cost is reduced.
As shown in fig. 1 and 2, a product installation tilting prevention device, a clamping mechanism 5 comprises a fixed block 501 arranged on an operation table 1, a pressure head 502 is connected to a bearing on the fixed block 501, and the pressure head 502 presses on a product to clamp the product.
The working principle is that when a product is clamped, the product is placed on the positioning block 2, under the action of the fixed block 501, the pressure heads 502 are rotated to force the pressure heads 502 to press the product, the product is clamped, the clamping mechanism 5 is arranged to facilitate clamping the product, free movement of the product is avoided, the product cannot be completely attached to the positioning block 2, the purpose of inclination prevention is further achieved, and the stability of the product is improved.
As shown in fig. 1 and 2, a product installation anti-tilting device is provided with a limiting block 201 on a positioning block 2, wherein the limiting block 201 is used for limiting free movement of a product.
The product is placed on the positioning block 2, the product is limited by the limiting block 201, the free movement of the product is limited by the setting of the limiting block 201, the stability of the product is improved, the free movement of the product during processing is avoided, the product is favorably and completely attached to the positioning block 2, the phenomenon of product inclination is avoided, and the purpose of inclination prevention is achieved.
As shown in fig. 1 and 2, in a product installation anti-tilting device, a buzzer 101 electrically connected with a control system is installed on an operation console 1, and the buzzer 101 is used for prompting staff.
The working principle is that when the pressure gauge 601 detects pressure abnormality, data are transmitted to the control system, the control system analyzes the data and feeds the data back to the buzzer 101, the buzzer 101 can make sound to prompt a worker to adjust products, the buzzer 101 is arranged to prompt the worker to adjust the products conveniently, the position of the products is adjusted timely, the phenomenon of product inclination is avoided, the purpose of inclination prevention is achieved, the qualification rate of the products is improved, economic loss is reduced, and cost is reduced.
It will be appreciated by persons skilled in the art that the foregoing discussion of any embodiment is merely exemplary and is not intended to imply that the scope of the utility model (including the claims) is limited to these examples, that combinations of technical features in the foregoing embodiments or in different embodiments may be implemented in any order and that many other variations of the different aspects of the utility model as described above may exist within the spirit of the utility model, and that they are not provided in detail for clarity.
The present utility model is intended to embrace all such alternatives, modifications and variances which fall within the broad scope of the appended claims. Therefore, any omission, modification, equivalent replacement, improvement, etc. of the present utility model should be included in the scope of the present utility model.

Claims (6)

1.一种产品安装防倾斜装置,其特征在于,包括操作台(1),所述操作台(1)上设置有放置产品的定位块(2),所述定位块(2)上开设有气孔(3),所述操作台(1)上设置有供气组件(4),所述操作台(1)上设置有用于夹持产品的夹持机构(5),所述供气组件(4)上安装有检测机构(6),所述检测机构(6)用于检测所述供气组件(4)的气压,其中,对产品进行加工时,所述定位块(2)与产品贴合,所述供气组件(4)通过所述气孔(3)将气体导出,当所述检测机构(6)检测到气压异常时,调整产品的位置,以使得产品的定位面与所述定位块(2)完全贴合。1. A product installation anti-tilt device, characterized in that it comprises an operating table (1), the operating table (1) is provided with a positioning block (2) for placing a product, the positioning block (2) is provided with an air hole (3), the operating table (1) is provided with an air supply component (4), the operating table (1) is provided with a clamping mechanism (5) for clamping the product, the air supply component (4) is installed with a detection mechanism (6), the detection mechanism (6) is used to detect the air pressure of the air supply component (4), wherein when processing the product, the positioning block (2) is in contact with the product, the air supply component (4) discharges the gas through the air hole (3), and when the detection mechanism (6) detects that the air pressure is abnormal, the position of the product is adjusted so that the positioning surface of the product is completely in contact with the positioning block (2). 2.根据权利要求1所述的一种产品安装防倾斜装置,其特征在于,所述供气组件(4)包括安装在所述操作台(1)上的充气泵(401),所述充气泵(401)的输出端连通有硬管(402),所述硬管(402)的另一端与所述气孔(3)连通。2. A product installation anti-tilt device according to claim 1, characterized in that the air supply component (4) comprises an air pump (401) installed on the operating table (1), the output end of the air pump (401) is connected to a hard pipe (402), and the other end of the hard pipe (402) is connected to the air hole (3). 3.根据权利要求2所述的一种产品安装防倾斜装置,其特征在于,所述检测机构(6)包括设置在所述硬管(402)上的压力表(601),所述压力表(601)用于检测所述硬管(402)上的压力值,所述压力表(601)与控制系统之间电性连接。3. A product installation anti-tilt device according to claim 2, characterized in that the detection mechanism (6) comprises a pressure gauge (601) arranged on the hard tube (402), the pressure gauge (601) is used to detect the pressure value on the hard tube (402), and the pressure gauge (601) is electrically connected to the control system. 4.根据权利要求3所述的一种产品安装防倾斜装置,其特征在于,所述夹持机构(5)包括设置在所述操作台(1)上的固定块(501),所述固定块(501)上轴承连接有压头(502),所述压头(502)压在产品上形成对产品的夹持。4. A product installation anti-tilt device according to claim 3, characterized in that the clamping mechanism (5) comprises a fixed block (501) arranged on the operating table (1), a bearing on the fixed block (501) is connected to a pressure head (502), and the pressure head (502) presses on the product to clamp the product. 5.根据权利要求4所述的一种产品安装防倾斜装置,其特征在于,所述定位块(2)上设置有限位块(201),所述限位块(201)用于限制产品的自由运动。5. A product installation anti-tilt device according to claim 4, characterized in that a limit block (201) is provided on the positioning block (2), and the limit block (201) is used to limit the free movement of the product. 6.根据权利要求5所述的一种产品安装防倾斜装置,其特征在于,所述操作台(1)上安装有与控制系统电性连接的蜂鸣器(101),所述蜂鸣器(101)用于提示工作人员。6. A product installation anti-tilt device according to claim 5, characterized in that a buzzer (101) electrically connected to the control system is installed on the operating table (1), and the buzzer (101) is used to prompt the staff.
CN202420533054.3U 2024-03-19 2024-03-19 A product installation anti-tilt device Active CN222608595U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202420533054.3U CN222608595U (en) 2024-03-19 2024-03-19 A product installation anti-tilt device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202420533054.3U CN222608595U (en) 2024-03-19 2024-03-19 A product installation anti-tilt device

Publications (1)

Publication Number Publication Date
CN222608595U true CN222608595U (en) 2025-03-14

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Application Number Title Priority Date Filing Date
CN202420533054.3U Active CN222608595U (en) 2024-03-19 2024-03-19 A product installation anti-tilt device

Country Status (1)

Country Link
CN (1) CN222608595U (en)

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