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CN222592951U - A winding device and a slitting machine - Google Patents

A winding device and a slitting machine Download PDF

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Publication number
CN222592951U
CN222592951U CN202421245701.7U CN202421245701U CN222592951U CN 222592951 U CN222592951 U CN 222592951U CN 202421245701 U CN202421245701 U CN 202421245701U CN 222592951 U CN222592951 U CN 222592951U
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winding
driving
swing arm
fixed base
assembly
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CN202421245701.7U
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Chinese (zh)
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请求不公布姓名
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Wuxi Lead Intelligent Equipment Co Ltd
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Wuxi Lead Intelligent Equipment Co Ltd
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Priority to CN202421245701.7U priority Critical patent/CN222592951U/en
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Abstract

本实用新型涉及一种收卷装置及分切机。该收卷装置包括:固定基座;移动机构,包括移动横梁、第一驱动组件、第二驱动组件、第一检测组件及第二检测组件;第一驱动组件和第二驱动组件均设置在固定基座上,移动横梁的第一端和第二端分别设置在第一驱动组件和第二驱动组件上;第一检测组件用于检测第一端相对固定基座的移动距离,第二检测组件用于检测第二端相对固定基座的移动距离;收卷压辊;摆臂机构,设置于移动横梁,且具有收卷轴;移动横梁能够带动收卷轴靠近或远离收卷压辊;及控制器,用于根据第一检测组件的检测结果与第二检测组件的检测结果之间的差异,控制第一驱动组件调节第一端的移动距离和/或控制第二驱动组件调节第二端的移动距离。

The utility model relates to a winding device and a slitting machine. The winding device includes: a fixed base; a moving mechanism, including a moving beam, a first drive component, a second drive component, a first detection component and a second detection component; the first drive component and the second drive component are both arranged on the fixed base, and the first end and the second end of the moving beam are respectively arranged on the first drive component and the second drive component; the first detection component is used to detect the moving distance of the first end relative to the fixed base, and the second detection component is used to detect the moving distance of the second end relative to the fixed base; a winding roller; a swing arm mechanism, which is arranged on the moving beam and has a winding shaft; the moving beam can drive the winding shaft to approach or move away from the winding roller; and a controller, which is used to control the first drive component to adjust the moving distance of the first end and/or control the second drive component to adjust the moving distance of the second end according to the difference between the detection result of the first detection component and the detection result of the second detection component.

Description

Coiling mechanism and cutting machine
Technical Field
The utility model relates to the technical field of battery manufacturing equipment, in particular to a winding device and a dividing and cutting machine.
Background
In the battery manufacturing process, the incoming materials of the diaphragm are required to be cut, and a winding device is utilized to wind a plurality of diaphragm material belts formed by the cutting respectively. The winding device comprises a cross beam and a plurality of swing arms arranged on the cross beam, and a winding shaft for winding the diaphragm material belt is arranged on each swing arm.
In order to enable the material roll wound on the winding shaft to be more compact, the winding press roller is required to be used for pressing the material roll in the process of winding the diaphragm material belt, the beam is used for driving the swing arm to move so as to adjust the distance between the winding shaft and the winding press roller, and then the pressure of the winding press roller on the material roll is adjusted to be stable. Therefore, the moving precision of the cross beam is critical to the quality of the coil formed by winding.
In the prior art, the rotary motion output by a motor is converted into linear motion of a cross beam by using a gear and a rack, and the movement precision of the cross beam depends on the precision of the gear and the rack. However, the accuracy of the gear and the rack is lower, and the moving accuracy of the cross beam can only be controlled to be about +/-0.15 mm when the gear and the rack are adopted for transmission, so that the rolling requirement of the diaphragm material belt can not be met.
Disclosure of utility model
Based on the above, it is necessary to provide a winding device and a slitter for improving the above-mentioned defects, which solve the problem that in the prior art, the rotational motion output by a motor is converted into the linear motion of a beam by using a gear and a rack, the accuracy of the gear and the rack is low, and the moving accuracy of the beam can only be controlled to be about + -0.15 mm when the gear and the rack are adopted for transmission, so that the winding requirement of a diaphragm material belt can not be met.
A winding device comprising:
A fixed base;
The moving mechanism comprises a moving cross beam, a first driving assembly, a second driving assembly, a first detecting assembly and a second detecting assembly, wherein the first driving assembly and the second driving assembly are arranged on the fixed base, the moving cross beam is provided with a first end and a second end which are opposite to each other, the first end and the second end are respectively arranged on the first driving assembly and the second driving assembly, the first driving assembly and the second driving assembly are used for jointly driving the moving cross beam to move relative to the fixed base, the first detecting assembly is used for detecting the moving distance of the first end relative to the fixed base, and the second detecting assembly is used for detecting the moving distance of the second end relative to the fixed base;
A rolling press roller;
The swing arm mechanism is arranged on the movable cross beam and is provided with a winding shaft for winding the material belt and forming a material roll, the winding shaft can move close to or far from the winding press roller under the drive of the movable cross beam, and
The controller is used for controlling the first driving component to adjust the moving distance of the first end and/or controlling the second driving component to adjust the moving distance of the second end according to the difference between the detection result of the first detection component and the detection result of the second detection component.
In one embodiment, the first detection assembly includes a first grating scale and a first grating reading head, the first grating scale is mounted on the fixed base, the first grating reading head is mounted on the first end and electrically connected to the controller, and the first grating reading head is configured to detect a movement distance relative to the first grating scale.
In one embodiment, the second detection assembly includes a second grating scale mounted on the fixed base and a second grating reading head mounted on the second end and electrically connected to the controller, the second grating reading head being configured to detect a distance of movement relative to the second grating scale.
In one embodiment, the first driving assembly includes a first screw rod, a first rotary driving member and a first screw nut, the first screw rod is rotatably connected to the fixed base, the first rotary driving member is mounted on the fixed base and is in driving connection with the first screw rod, the first screw nut is in threaded connection with the first screw rod and is fixedly connected with the first end, and the first rotary driving member is electrically connected with the controller.
In one embodiment, the second driving assembly includes a second screw rod, a second rotary driving member and a second screw nut, the second screw rod is rotatably connected to the fixed base, the second rotary driving member is mounted on the fixed base and is in driving connection with the second screw rod, the second screw nut is in threaded connection with the second screw rod and is in fixed connection with the second end, and the second rotary driving member is electrically connected with the controller.
In one embodiment, the moving mechanism further comprises a first sliding rail and a second sliding rail which are both arranged on the fixed base, the first sliding rail and the second sliding rail are arranged in parallel, the first end is arranged on the first sliding rail through a first sliding block, the first sliding block is movable along the first sliding rail, the second end is arranged on the second sliding rail through a second sliding block, and the second sliding block is movable along the second sliding rail.
In one embodiment, the winding press roller is arranged below the swing arm mechanism, and the swing arm mechanism is configured to provide a pretightening force for enabling the winding shaft to swing around a rotation axis, and the winding shaft can be contacted with the winding press roller when swinging around the rotation axis to a lowest position under the action of gravity, and can be pressed against the winding press roller along a first horizontal direction under the action of the pretightening force;
The first driving assembly and the second driving assembly are used for jointly driving the movable cross beam to move along the first horizontal direction so as to drive the winding shaft to move close to or far away from the winding press roller.
In one embodiment, the swing arm mechanism comprises a mounting seat, a swing arm and a swing driving piece, wherein the mounting seat is arranged on the movable cross beam, one end of the swing arm is rotatably connected to the mounting seat around the rotation axis, the winding shaft is arranged at the other end of the swing arm, the swing driving piece is connected with the mounting seat and the swing arm, and the swing driving piece is used for providing pretightening force for the swing arm so that the swing arm drives the winding shaft and the winding press roller to be pressed against each other along the first horizontal direction.
In one embodiment, the swing arm mechanism includes a plurality of mounting seats of each swing arm mechanism are arranged on the movable cross beam at intervals along a second horizontal direction, the second horizontal direction is perpendicular to the first horizontal direction, the position of each mounting seat on the second horizontal direction is adjustable, and the axial direction of each winding shaft is parallel to the second horizontal direction.
A slitter comprising a winding device according to any one of the embodiments described above.
Above-mentioned coiling mechanism and cutting machine, at the in-process that the coiling was carried out to the coiling axle, the material of coiling formation on the coiling axle was rolled up with the rolling compression roller and is supported and press for the material of formation is rolled up compacter and more level and more tight. Meanwhile, the first driving assembly and the second driving assembly jointly drive the movable cross beam to move relative to the fixed base, so that the rolling shaft is driven to be gradually far away from the rolling press roller, the material roll with the gradually increased diameter is adapted, and the pressing force between the material roll on the rolling shaft and the rolling press roller is kept constant. Meanwhile, the moving distance errors of the first end and the second end of the movable cross beam are monitored in real time by using the first detection assembly and the second detection assembly, so that the controller controls the first driving assembly and/or the second driving assembly to compensate the moving distance errors according to the detection result, the moving errors of the first end and the second end of the movable cross beam are at a lower level, and the winding process requirements can be met.
Drawings
FIG. 1 is a schematic diagram of a winding device according to an embodiment of the present utility model;
FIG. 2 is a top view of the wind-up device shown in FIG. 1;
Fig. 3 is a schematic structural diagram of a swing arm mechanism of the winding device shown in fig. 1.
Detailed Description
In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the utility model, whereby the utility model is not limited to the specific embodiments disclosed below.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, indirectly connected through an intervening medium, or in communication between two elements or in an interaction relationship between two elements, unless otherwise explicitly specified. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Referring to fig. 1 and 2, an embodiment of the present utility model provides a slitting machine, which includes a slitting device and a winding device 1. The slitting device is used for slitting incoming material strips into a plurality of material strips. The winding device 1 is used for winding the material strips formed by the division and forming a material roll A. The material tape may be a separator, or may be other material tapes that need to be slit, which is not limited herein.
In the embodiment of the application, the winding device 1 comprises a fixed base 10, a moving mechanism, a winding press roller 30, a swing arm mechanism 40 and a controller. The moving mechanism includes a moving beam 20, a first driving assembly 50a, a second driving assembly 50b, a first detecting assembly 60a, and a second detecting assembly 60b. The first driving assembly 50a and the second driving assembly 50b are both disposed on the fixed base 10. The movable cross member 20 has a first end 201 and a second end 202 opposite each other. The first end 201 and the second end 202 of the movable beam 20 are respectively disposed on the first driving assembly 50a and the second driving assembly 50b, such that the first driving assembly 50a and the second driving assembly 50b together drive the movable beam 20 to move along the first horizontal direction X1 relative to the fixed base 10. The first detecting assembly 60a is configured to detect a moving distance of the first end 201 of the moving beam 20 relative to the fixed base 10. The second detecting assembly 60b is configured to detect a moving distance of the second end 202 of the moving beam 20 relative to the fixed base 10. The swing arm mechanism 40 is provided on the movable cross member 20 and has a take-up shaft 41 for taking up the web and forming the web a. When the movable cross beam 20 moves along the first horizontal direction X1 relative to the fixed base 10, the swing arm mechanism 40 can be driven to move along the first horizontal direction X1, so as to drive the winding shaft 41 to move close to or away from the winding press roller 30, and the winding shaft 41 can be abutted against the winding press roller 30. The controller is electrically connected to the first drive assembly 50a, the second drive assembly 50b, the first detection assembly 60a, and the second detection assembly 60b. The controller is configured to control the first driving component 50a to adjust the moving distance of the first end 201 and/or control the second driving component 50b to adjust the moving distance of the second end 202 according to the difference between the detection result of the first detecting component 60a and the detection result of the second detecting component 60b, so as to compensate the moving distance error of the first end 201 and the second end 202 of the moving beam 20.
Thus, in the process of winding the winding shaft 41, the material roll a formed on the winding shaft 41 and the winding press roller 30 are pressed against each other along the first horizontal direction X1, so that the material roll a on the winding shaft 41 is more compact and smoother. At the same time, the first driving assembly 50a and the second driving assembly 50b jointly drive the movable cross beam 20 to move along the first horizontal direction X1 relative to the fixed base 10, so as to drive the winding shaft 41 to be gradually far away from the winding press roller 30, so as to adapt to the material roll a with gradually increased diameter, and ensure that the pressing force between the material roll a on the winding shaft 41 and the winding press roller 30 is kept constant. Meanwhile, the first detection assembly 60a and the second detection assembly 60b are utilized to monitor the moving distance errors of the first end 201 and the second end 202 of the moving beam 20 in real time, so that the controller controls the first driving assembly 50a and/or the second driving assembly 50b to compensate the moving distance errors according to the detection result, and the moving distance errors of the first end 201 and the second end 202 of the moving beam 20 are at a lower level, so that the winding process requirements can be met.
Optionally, if the moving distance error between the moving distance of the first end 201 detected by the first detecting component 60a and the moving distance of the second end 202 detected by the second detecting component 60b exceeds a preset error range, the controller controls the first driving component 50a and/or the second driving component 50b to compensate the moving distance error until the moving distance error between the moving distance of the first end 201 detected by the first detecting component 60a and the moving distance of the second end 202 detected by the second detecting component 60b is within the preset error range, so as to ensure that the moving distance error between the first end 201 and the second end 202 of the movable beam 20 meets the winding process requirement, which is beneficial to improving the winding quality.
It should be noted that, the first driving assembly 50a controls the movement speed of the first end 201 to increase or decrease to adjust the movement distance of the first end 201, and/or the second driving assembly 50b controls the movement speed of the second end 202 to increase or decrease to adjust the movement distance of the second end 202, so as to compensate the movement distance error between the first end 201 and the second end 202 of the beam 20.
It should be noted that the controller may be an industrial personal computer, or may be any other control module having a control function, which is not limited herein.
In particular to the embodiment, the first detection assembly 60a includes a first grating scale 61a and a first grating read head 63a. The first grating scale 61a is mounted on the fixed base 10, and the first grating reading head 63a is mounted on the first end 201 of the movable beam 20 to move in synchronization with the first end 201 of the movable beam 20. The first grating reading head 63a is configured to detect a moving distance relative to the first grating ruler 61a, and is electrically connected to the controller, such that the first grating reading head 63a transmits a first detection signal representing a detection result to the controller.
In particular to the embodiment, the second detection assembly 60b includes a second grating scale 61b and a second grating reading head 63b. The second grating scale 61b is mounted on the fixed base 10 and the second grating reading head 63b is mounted on the second end 202 of the movable beam 20 to follow the second end 202 of the movable beam 20 to move synchronously. The second grating reading head 63b is configured to detect a moving distance relative to the second grating ruler 61b and is electrically connected to the controller, such that the second grating reading head 63b transmits a second detection signal representing the detection result to the controller. The controller compares the first detection signal with the second detection signal, and controls the first driving assembly 50a and/or the second driving assembly 50b to compensate for the movement distance error between the first end 201 and the second end 202 of the movable cross member 20 according to the comparison result (representing the movement distance error between the first end 201 and the second end 202 of the movable cross member 20).
In particular to the embodiment, the first drive assembly 50a includes a first lead screw 51a, a first rotary drive 52a, and a first lead screw nut. The first screw 51a is rotatably connected to the fixed base 10, and an axial direction of the first screw 51a is parallel to the first horizontal direction X1. The first rotary driving member 52a is mounted on the fixed base 10 and is in driving connection with the first screw 51a such that the first rotary driving member 52a can drive the first screw 51a to rotate. The first lead screw nut is threadedly coupled to the first lead screw 51a and fixedly coupled to the first end 201 of the movable cross member 20. The first rotary driving piece 52a is electrically connected with the controller so that the controller can control the first rotary driving piece 52a to drive the first screw 51a to rotate. In this way, when the first rotary driving member 52a drives the first screw rod 51a to rotate, the first screw nut moves along the axial direction of the first screw rod 51a, so as to drive the first end 201 of the movable beam 20 to move along the first horizontal direction X1 relative to the fixed base 10. Alternatively, the first rotary drive 52a may employ a motor.
The first driving unit 50a is not limited to the ball screw assembly. In other embodiments, the first driving assembly 50a may also adopt a gear and rack transmission structure, so long as the first end 201 of the movable beam 20 can be driven to move along the first horizontal direction X1 relative to the fixed base 10, which is not limited herein.
In particular to the embodiment, the second driving assembly 50b includes a second screw rod 51b, a second rotary driver 52b, and a second screw nut 53b. The second screw 51b is rotatably connected to the fixed base 10, and an axial direction of the second screw 51b is parallel to the first horizontal direction X1. The second rotary driving member 52b is mounted on the fixed base 10 and is in driving connection with the second screw 51b such that the second rotary driving member 52b can drive the second screw 51b to rotate. The second screw nut 53b is screwed onto the second screw 51b and is fixedly connected to the second end 202 of the movable cross member 20. The second rotary driving piece 52b is electrically connected with the controller so that the controller can control the second rotary driving piece 52b to drive the second screw 51b to rotate. In this way, when the second rotary driving member 52b drives the second screw rod 51b to rotate, the second screw nut 53b moves along the axial direction of the second screw rod 51b, so as to drive the second end 202 of the movable beam 20 to move along the first horizontal direction X1 relative to the fixed base 10. In actual use, the first rotary driving member 52a and the second rotary driving member 52b respectively drive the first screw rod 51a and the second screw rod 51b to synchronously rotate, so that the first screw rod nut and the second screw rod nut 53b respectively drive the first end 201 and the second end 202 of the movable beam 20 to synchronously move along the first horizontal direction X1, thereby realizing that the movable beam 20 moves along the first horizontal direction X1 relative to the fixed base 10. Alternatively, the second rotary drive 52b may employ a motor.
The second driving unit 50b is not limited to the ball screw pair structure. In other embodiments, the second driving assembly 50b may also adopt a gear and rack transmission structure, so long as the second end 202 of the movable beam 20 can be driven to move relative to the fixed base 10, which is not limited herein.
In particular to the embodiment, the winding device 1 further comprises a first sliding rail 70a and a second sliding rail 70b, both of which are arranged on the fixed base 10. The first slide rail 70a and the second slide rail 70b are disposed parallel to the first horizontal direction X1. The first end 201 of the moving beam 20 is arranged on the first slide rail 70a by means of a first slider which is movable along the first slide rail 70 a. The second end 202 of the movable cross member 20 is disposed on the second slide rail 70b by a second slider that is movable along the second slide rail 70b. In this way, the first sliding block moves along the first sliding rail 70a and the second sliding block moves along the second sliding rail 70b, so as to guide the movement of the movable beam 20 along the first horizontal direction X1 relative to the fixed base 10, and avoid the offset of the movable beam 20.
In the embodiment of the present utility model, the take-up roller 30 is disposed below the swing arm mechanism 40, and the swing arm mechanism 40 is configured to be able to provide a preload force that causes the take-up shaft 41 to swing about a rotational axis. When the winding shaft 41 on the swing arm mechanism 40 swings downward to the lowest position (i.e., is in a free sagging state) about the rotation axis under the action of gravity, it can contact with the winding press roller 30, and under the action of the pre-tightening force, it presses against each other with the winding press roller 30 along the first horizontal direction X1, so that there is a pressing force therebetween (the direction of the pressing force is parallel to the first horizontal direction X1). Under the combined driving action of the first driving assembly 50a and the second driving assembly 50b, the movable cross beam 20 moves along the first horizontal direction X1 relative to the fixed base 10 to drive the winding shaft 41 on the swing arm mechanism 40 to approach or depart from the winding press roller 30, so that the pressing force between the material roll a on the winding shaft 41 and the winding press roller 30 is adjusted in the winding process of the winding shaft 41, and the pressing force between the material roll a on the winding shaft 41 and the winding press roller 30 is ensured to be kept constant.
In actual use, the material tape is wound by the winding shaft 41 on the swing arm mechanism 40, so that a material roll A is formed on the winding shaft 41. Before the winding shaft 41 starts to wind, the winding shaft 41 swings downwards to the lowest position (i.e. is in a free sagging state) around the rotation axis under the action of gravity, at this time, the winding shaft 41 and the winding press roller 30 are arranged side by side along the first horizontal direction X1 and just contact each other (no pressing force exists between the winding shaft 41 and the winding press roller 30 or the pressing force is small enough), and the winding shaft 41 and the winding press roller 30 are pressed against each other along the first horizontal direction X1 under the action of the pre-tightening force provided by the swing arm mechanism 40, so that the pressing force along the first horizontal direction X1 is generated between the winding press roller 30 and the winding shaft 41. In the process of winding the material belt by the winding shaft 41, the material belt is wound on the winding shaft 41 and forms a material roll A, the winding shaft 41 is pressed against each other along the first horizontal direction X1 by the material roll A and the winding press roller 30 on the winding shaft 41, so that the material roll A is more compact and flat, and meanwhile, the movable cross beam 20 is controlled to move along the first horizontal direction X1 relative to the fixed base 10 so as to drive the winding shaft 41 to gradually move away from the winding press roller 30, so that the pressing force between the material roll A on the winding shaft 41 and the winding press roller 30 is ensured not to be changed due to the increase of the diameter of the material roll A, namely, the pressing force between the material roll A on the winding shaft 41 and the winding press roller 30 is ensured to be kept constant.
Thus, in the process of winding the winding shaft 41, the self-gravity (vertical direction) of the swing arm mechanism 40 and the material roll a and the pressing force (first horizontal direction X1) applied to the material roll a by the winding press roller 30 are perpendicular to each other, so that the self-gravity of the swing arm mechanism 40 and the material roll a cannot influence the pressing force between the winding press roller 30 and the material roll a on the winding shaft 41. At the same time, the material roll A on the winding shaft 41 cannot swing around the rotation axis in the winding process, and the pretightening force provided by the swing arm mechanism 40 is also kept unchanged. Therefore, the only factor that causes the change in the pressing force between the winding roller 30 and the roll a on the winding shaft 41 is the diameter change of the roll a, so that the moving speed of the movable cross beam 20 is controlled according to the diameter change of the roll a, and the pressing force between the winding roller 30 and the roll a on the winding shaft 41 can be kept constant. Compared with the prior art, the application simplifies the factors influencing the compression force between the rolling press roller 30 and the material roll A on the rolling shaft 41, greatly reduces the difficulty of controlling the compression force between the rolling press roller 30 and the material roll A on the rolling shaft 41 to be constant, and is beneficial to improving the rolling quality.
Referring to fig. 1 and 3, in some embodiments, the swing arm mechanism 40 includes a mount 42, a swing arm 43, and a swing drive 44. The mount 42 is provided on the movable cross member 20 to follow the movable cross member 20 to move together in the first horizontal direction X1. One end of the swing arm 43 is rotatably connected to the mounting base 42 about a rotation axis, and the take-up shaft 41 is mounted at the other end of the swing arm 43, so that the take-up shaft 41 can swing about the rotation axis following the swing arm 43. The rotation axis is parallel to a second horizontal direction X2, the second horizontal direction X2 being perpendicular to the first horizontal direction X1. The swing arm 43 can drive the winding shaft 41 to swing together with the material roll a on the winding shaft 41 when swinging around the rotation axis. The swing driving member 44 is connected with the mounting seat 42 and the swing arm 43, and the swing driving member 44 is used for providing the pretightening force for the swing arm 43, so that the swing arm 43 drives the material roll a on the winding shaft 41 and the winding press roller 30 to press against each other along the first horizontal direction X1.
Thus, when the material tape needs to be wound, the swing driving member 44 does not provide a pre-tightening force to the swing arm 43, so that the swing arm 43 and the winding shaft 41 on the swing arm 43 swing downwards around the rotation axis under the action of gravity until the winding shaft 41 swings to the lowest position (i.e. is in a free sagging state). Then, the movable cross beam 20 moves along the first horizontal direction X1 relative to the fixed base 10, so as to drive the winding shaft 41 on the swing arm 43 to gradually approach the winding press roller 30 until the winding shaft 41 just contacts the winding press roller 30 (at this time, no pressing force is generated between the winding shaft 41 and the winding press roller 30 or the pressing force is sufficiently small). Then, the swing driving member 44 applies a pre-tightening force to the swing arm 43, and under the effect of the pre-tightening force, the swing arm 43 drives the winding shaft 41 and the winding press roller 30 to abut against each other along the first horizontal direction X1, i.e. a pressing force along the first horizontal direction X1 is generated between the winding shaft 41 and the winding press roller 30. Then, the winding shaft 41 winds the material strip and forms a material roll a, and the material roll a on the winding shaft 41 and the winding press roller 30 are pressed against each other along the first horizontal direction X1 to generate a pressing force. In the process of winding by the winding shaft 41 (the diameter of the material roll A is gradually increased), the movable cross beam 20 is driven to move along the first horizontal direction X1 relative to the fixed base 10, so that the winding shaft 41 is driven to be gradually far away from the winding press roller 30, the material roll A with the continuously increased diameter is adapted, the pressing force between the material roll A on the winding shaft 41 and the winding press roller 30 is ensured to be kept constant, and the winding quality is improved. Alternatively, the swing driver 44 may employ an air cylinder.
In the embodiment, in order to realize simultaneous winding of multiple strips formed by slitting by the slitting device, a plurality of swing arm mechanisms 40 are provided, and a winding shaft 41 of each swing arm mechanism 40 is capable of winding one strip. The mounting seats 42 of each swing arm mechanism 40 are arranged on the movable cross beam 20 at intervals along a second horizontal direction X2, and the second horizontal direction X2 is parallel to the longitudinal direction of the movable cross beam 20. The position of each mounting seat 42 in the second horizontal direction X2 is adjustable, and the axial direction of the winding shaft 41 of each swing arm mechanism 40 is parallel to the second horizontal direction X2. Thus, the distance between the installation seats 42 of the swing arm mechanisms 40 is adjusted, so that the distance between the winding shafts 41 is adjusted, winding of material strips with different width sizes is adapted, and compatibility of the winding device 1 is greatly improved.
Note that, each swing arm mechanism 40 is arranged at intervals along the second direction X2, and the roll a on the winding shaft 41 is located between two adjacent swing arm mechanisms 40, that is, the roll a is accommodated by using a space between two adjacent swing arm mechanisms 40. Therefore, the smaller the minimum value of the adjustable distance between the adjacent two swing arm mechanisms 40, the smaller the width of the roll a that can be accommodated between the adjacent two swing arm mechanisms 40, that is, the smaller the width of the web that can be wound by the winding shaft 41. That is, the smaller the minimum value of the interval between the adjacent two swing arm mechanisms 40 that can be adjusted, the smaller the width of the tape can be accommodated for winding, so that the compatibility of the winding device 1 is stronger.
In particular, in the illustrated embodiment, each swing arm mechanism 40 further includes a drive motor 45 and a transmission assembly 46. The driving motor 45 is installed on the installation seat 42, and the output shaft of the driving motor 45 is perpendicular to the winding shaft 41. The transmission assembly 46 is in transmission connection between the output shaft of the driving motor 45 and the winding shaft 41, so that the output shaft of the driving motor 45 can drive the winding shaft 41 to rotate through the transmission assembly 46, and the winding shaft 41 can wind the material belt. Thus, the axial direction of the output shaft of the driving motor 45 is the length direction of the driving motor 45, and since the output shaft of the driving motor 45 is perpendicular to the winding shaft 41, the length direction of the driving motor 45 is perpendicular to the winding shaft 41. Each swing arm mechanism 40 is arranged at intervals along a second horizontal direction X2 parallel to the axial direction of the winding shaft 41, and the length direction of the driving motor 45 is perpendicular to the winding shaft 41, so that the driving motor 45 does not occupy the space on two sides of the swing arm mechanisms 40 in the second horizontal direction X2, namely, the driving motor 45 does not occupy the space between two adjacent swing arm mechanisms 40, on one hand, each swing arm mechanism 40 can be close to each other as much as possible, so that the winding shaft 41 can wind a material belt with smaller width dimension, on the other hand, the installation space of the driving motor 45 is not limited by the narrow space between the two adjacent swing arm mechanisms 40, and the driving motor 45 with larger power can be installed, so that larger torque can be output, the winding shaft 41 is driven to wind a material belt with wider width, and the compatibility of the winding device 1 is greatly expanded. Alternatively, the drive motor 45 is mounted on top of the mount 42, and the axial direction of the output shaft of the drive motor 45 is substantially parallel to the vertical direction.
Since the output shaft of the driving motor 45 is perpendicular to the winding shaft 41, the transmission assembly 46 needs to implement right-angle transmission, that is, convert the rotational motion of the output shaft of the driving motor 45 into the rotational motion of the winding shaft 41 perpendicular thereto.
It should be noted that, the driving motor 45 has a torque monitoring function, so that the power output can be adjusted according to the torque change, the tension of the material belt in the winding process can be ensured to be stable, and the winding quality is improved.
It should also be noted that "vertical" in this context should be understood to allow some error, so long as it is substantially vertical. "parallel" in this context should be understood to allow for some error, so long as it is substantially parallel.
In an embodiment of the present application, the transmission assembly 46 includes a right angle transmission unit 461, a parallel transmission unit 463, and a rotation shaft 465 rotatably connected to the mount 42. The rotation shaft 465 is perpendicular to the output shaft of the driving motor 45 and parallel to the take-up shaft 41, that is, the axial direction of the rotation shaft 465 is parallel to the second horizontal direction X2. The right angle transmission unit 461 is drivingly connected between the output shaft of the driving motor 45 and the rotating shaft 465 for transmitting the rotational movement of the output shaft of the driving motor 45 to the rotating shaft 465 at right angles. The parallel transmission unit 463 is drivingly connected between the rotating shaft 465 and the take-up shaft 41 for transmitting the rotational movement of the rotating shaft 465 in parallel to the take-up shaft 41. Further, an end of the swing arm 43 remote from the take-up shaft 41 is rotatably connected to a rotation shaft 465, the rotation axis being a central axis of the rotation shaft 465. In this way, the rotational movement of the rotation shaft 465 and the swinging movement of the swing arm 43 about the rotation axis do not affect each other. Alternatively, the end of the swing arm 43 remote from the take-up shaft 41 is bearing-mounted on the rotation shaft 465.
In some embodiments, the right angle drive unit 461 includes a driving magnetic wheel 4611 and a driven magnetic wheel 4613. The driving magnet wheel 4611 is coaxially mounted on the output shaft of the driving motor 45 so as to be rotatable in synchronization with the output shaft of the driving motor 45. The driven magnet wheel 4613 is coaxially mounted on the rotation shaft 465 so as to be rotatable in synchronization with the rotation shaft 465. The driving magnetic wheel 4611 and the driven magnetic wheel 4613 form magnetic transmission, so that the driving magnetic wheel 4611 can drive the driven magnetic wheel 4613 to rotate when rotating along with the output shaft of the driving motor 45, the driven magnetic wheel 4613 then drives the rotating shaft 465 to rotate, and the rotating shaft 465 then drives the winding shaft 41 to rotate through the parallel transmission unit 463. Thus, the right-angle transmission between the output shaft of the driving motor 45 and the rotating shaft 465 is realized by utilizing the driving magnetic wheel 4611 and the driven magnetic wheel 4613, and the transmission mode of the driving magnetic wheel 4611 and the driven magnetic wheel 4613 belongs to a non-contact transmission mode, and the device has the advantages of strong power transmission capability, no abrasion, no dust, no noise, good dynamic balance, high position control precision, no maintenance, no replacement and the like.
It should be noted that the right angle driving unit 461 is not limited to a non-contact type magnetic driving method. In other embodiments, the right angle drive unit 461 may also employ a worm gear and worm contact drive. Specifically, the right angle drive unit 461 includes a worm and a worm wheel. The worm is coaxially mounted on the output shaft of the drive motor 45 such that the worm can rotate following the output shaft of the drive motor 45. The worm wheel is coaxially mounted on the rotation shaft 465 such that the worm wheel and the rotation shaft 465 can rotate synchronously. The worm is engaged with the worm wheel so that the worm can rotate the worm wheel when following the rotation of the output shaft of the driving motor 45, the worm wheel then drives the rotation shaft 465 to rotate, and the rotation shaft 465 then drives the take-up shaft 41 to rotate through the parallel transmission unit 463. That is, right angle transmission between the output shaft of the drive motor 45 and the rotation shaft 465 is achieved using a worm and a worm wheel.
In still other embodiments, the right angle drive unit 461 includes a drive bevel gear and a driven bevel gear. The drive bevel gear is coaxially mounted on the output shaft of the drive motor 45 such that the drive bevel gear can rotate with the output shaft of the drive motor 45. The driven bevel gear is coaxially mounted on the rotation shaft 465 such that the driven bevel gear and the rotation shaft 465 can be rotated in synchronization. The driving bevel gear is engaged with the driven bevel gear so that the driven bevel gear can be driven to rotate when the driving bevel gear follows the output shaft of the driving motor 45, the driven bevel gear then drives the rotating shaft 465 to rotate, and the rotating shaft 465 then drives the winding shaft 41 to rotate through the parallel transmission unit 463. That is, the right angle transmission between the output shaft of the driving motor 45 and the rotation shaft 465 is achieved using the drive bevel gear and the driven bevel gear.
In particular embodiments, the parallel transmission unit 463 includes a driving wheel (not shown), a driven wheel (not shown), and a transmission belt. The drive wheel is coaxially mounted on the rotating shaft 465 such that the drive wheel can rotate along with the rotating shaft 465. The driven wheel is coaxially mounted on the take-up shaft 41 such that the driven wheel and the take-up shaft 41 can rotate synchronously. The transmission belt is sleeved between the driving wheel and the driven wheel, so that the driven wheel can be driven to rotate through the transmission belt when the driving wheel follows the rotation shaft 465 to rotate, and then the driven wheel drives the rewinding shaft 41 to rotate. That is, the parallel transmission between the rotating shaft 465 and the take-up shaft 41 is achieved using the driving pulley, the transmission belt, and the driven pulley.
Referring again to fig. 1, the number of winders 1 is two, and the two winders 1 are disposed opposite to each other in the first horizontal direction X1. The slitting device slits the incoming material strip into a plurality of material strips, wherein part of the material strips are respectively wound by the winding shafts 41 of one winding device 1, and the other part of the material strips are respectively wound by the winding shafts 41 of the other winding device 1, so that the simultaneous winding of the slit formed material strips is ensured.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the utility model, which are described in detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.

Claims (10)

1. A winding device, comprising:
A fixed base;
The moving mechanism comprises a moving cross beam, a first driving assembly, a second driving assembly, a first detecting assembly and a second detecting assembly, wherein the first driving assembly and the second driving assembly are arranged on the fixed base, the moving cross beam is provided with a first end and a second end which are opposite to each other, the first end and the second end are respectively arranged on the first driving assembly and the second driving assembly, the first driving assembly and the second driving assembly are used for jointly driving the moving cross beam to move relative to the fixed base, the first detecting assembly is used for detecting the moving distance of the first end relative to the fixed base, and the second detecting assembly is used for detecting the moving distance of the second end relative to the fixed base;
A rolling press roller;
the swing arm mechanism is arranged on the movable cross beam and is provided with a winding shaft for winding the material belt and forming a material roll, the winding shaft is close to or far away from the winding press roller under the driving action of the movable cross beam, and
The controller is used for controlling the first driving component to adjust the moving distance of the first end and/or controlling the second driving component to adjust the moving distance of the second end according to the difference between the detection result of the first detection component and the detection result of the second detection component.
2. The wrap-up device of claim 1 wherein the first detection assembly includes a first grating scale mounted on the fixed base and a first grating read head mounted on the first end and electrically connected to the controller, the first grating read head for detecting a distance of movement relative to the first grating scale.
3. The wrap-up device of claim 1 wherein the second detection assembly includes a second grating scale mounted on the fixed base and a second grating read head mounted on the second end and electrically connected to the controller, the second grating read head for detecting a distance of movement relative to the second grating scale.
4. The wrap-up device of claim 1 wherein the first drive assembly comprises a first lead screw rotatably coupled to the fixed base, a first rotary drive mounted to the fixed base and in driving communication with the first lead screw, and a first lead screw nut threadably coupled to the first lead screw and in fixed communication with the first end, the first rotary drive being electrically coupled to the controller.
5. The wrap-up device of claim 1 wherein the second drive assembly comprises a second lead screw rotatably coupled to the fixed base, a second rotary drive mounted to the fixed base and in driving communication with the second lead screw, and a second lead screw nut threaded to the second lead screw and in fixed communication with the second end, the second rotary drive being electrically coupled to the controller.
6. The winding device of claim 1, wherein the moving mechanism further comprises a first slide rail and a second slide rail both disposed on the fixed base, the first slide rail and the second slide rail are disposed in parallel, the first end is disposed on the first slide rail by a first slider, the first slider is movable along the first slide rail, the second end is disposed on the second slide rail by a second slider, and the second slider is movable along the second slide rail.
7. The wrap-around device according to any one of claims 1 to 6, wherein the wrap-around pressure roller is arranged below the swing arm mechanism, the swing arm mechanism being configured to provide a preload force that causes the wrap-around shaft to swing about a rotational axis, the wrap-around shaft swinging about the rotational axis to a lowermost position under the force of gravity, being contactable with the wrap-around pressure roller, and being urged against each other in a first horizontal direction with the wrap-around pressure roller under the force of the preload force;
The first driving assembly and the second driving assembly are used for jointly driving the movable cross beam to move along the first horizontal direction so as to drive the winding shaft to move close to or far away from the winding press roller.
8. The winding device according to claim 7, wherein the swing arm mechanism comprises a mounting seat, a swing arm and a swing driving member, the mounting seat is arranged on the movable cross beam, one end of the swing arm is rotatably connected to the mounting seat around the rotation axis, the winding shaft is arranged at the other end of the swing arm, the swing driving member is connected with the mounting seat and the swing arm, and the swing driving member is used for providing the pretightening force for the swing arm so that the swing arm drives the winding shaft and the winding press roller to press against each other along the first horizontal direction.
9. The wrap-up device of claim 8 wherein said swing arm mechanism includes a plurality of said mounts of each said swing arm mechanism being spaced apart along a second horizontal direction on said movable cross member, said second horizontal direction being perpendicular to said first horizontal direction, each said mount being adjustable in position in said second horizontal direction, an axial direction of each said wrap-up shaft being parallel to said second horizontal direction.
10. A slitting machine comprising a winding device according to any one of claims 1 to 9.
CN202421245701.7U 2024-06-03 2024-06-03 A winding device and a slitting machine Active CN222592951U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202421245701.7U CN222592951U (en) 2024-06-03 2024-06-03 A winding device and a slitting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202421245701.7U CN222592951U (en) 2024-06-03 2024-06-03 A winding device and a slitting machine

Publications (1)

Publication Number Publication Date
CN222592951U true CN222592951U (en) 2025-03-11

Family

ID=94848326

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202421245701.7U Active CN222592951U (en) 2024-06-03 2024-06-03 A winding device and a slitting machine

Country Status (1)

Country Link
CN (1) CN222592951U (en)

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