Disclosure of utility model
The application aims to provide a heat exchange system for a hot blast stove, the hot blast stove and drying equipment, which can improve the heat exchange efficiency and the structural compactness of the heat exchange system and enable the temperature of hot blast to be more uniform.
In order to achieve the above object, an aspect of the present application provides a heat exchange system for a hot blast stove, comprising:
The flue gas channel comprises a plurality of heat exchange pipes and a plurality of reversing air guide structures, wherein each heat exchange pipe extends and is arranged along a first direction, the plurality of heat exchange pipes are sequentially and alternately arranged along a second direction perpendicular to the first direction, the plurality of reversing air guide structures are distributed at two ends of the plurality of heat exchange pipes so as to jointly define the flue gas channel extending in a roundabout way with the plurality of heat exchange pipes, and the flue gas channel comprises a plurality of heat exchange pipes which are sequentially and alternately arranged along a second direction perpendicular to the first direction
The air guide baffles are sequentially arranged at intervals along the first direction, at least one part of the heat exchange tubes are respectively penetrated and connected with each air guide baffle, and any two adjacent air guide baffles are staggered along the second direction, so that the air guide baffles jointly define a roundabout extending clean air channel.
In some embodiments, all the heat exchange tubes are connected to each of the air guide separators.
In some embodiments, each heat exchange tube extends vertically, a plurality of heat exchange tubes are arranged at intervals in a transverse direction, at least two heat exchange tubes with different tube diameters are arranged in the flue gas channel, and the heat exchange tubes with relatively large tube diameters are arranged at the upstream of the heat exchange tubes with relatively small tube diameters along the upstream and downstream directions of the flue gas channel.
In some embodiments, the plurality of heat exchange tubes includes a plurality of primary heat exchange tubes and a plurality of secondary heat exchange tubes, the tube diameters of the primary heat exchange tubes are the same, the tube diameters of the secondary heat exchange tubes are the same, and the tube diameter of the primary heat exchange tube is larger than the tube diameter of the secondary heat exchange tube.
In some embodiments, the primary heat exchange tube has a tube diameter of no less than 100mm and/or the secondary heat exchange tube has a tube diameter of no greater than 60mm.
In some embodiments, the reversing air guiding structures include a plurality of first air guiding boxes and a plurality of second air guiding boxes, the first air guiding boxes are located above the heat exchange tubes and are sequentially arranged along the second direction, and the second air guiding boxes are located below the heat exchange tubes and are sequentially arranged along the second direction;
The upper ends of the heat exchange tubes are communicated with one of the first air guide boxes, the lower ends of the heat exchange tubes are communicated with one of the second air guide boxes, and along the upstream and downstream directions of the flue gas channel, the channel inlet of the flue gas channel is formed in the first air guide box at the most upstream and the channel outlet is formed in the first air guide box at the most downstream.
The second aspect of the application also provides a stove comprising:
The hearth is used for burning fuel to generate high-temperature smoke and comprises a hearth smoke exhaust channel;
a furnace body provided with a furnace body clean air inlet and a furnace body clean air outlet, and
The heat exchange system for the hot blast stove is arranged in the stove body, the channel inlet of the clean air channel is communicated with the clean air inlet of the stove body, the channel outlet is communicated with the clean air outlet of the stove body, and the channel inlet of the flue gas channel is communicated with the flue gas channel of the hearth.
In some embodiments, the hot blast stove further comprises an induced draft mechanism arranged between the channel inlet of the clean air channel and the clean air inlet of the stove body, and/or the outer wall of the hearth is provided with radiating fins radiating outwards, and the radiating fins are arranged close to the channel inlet of the clean air channel.
The third aspect of the present application also provides a drying apparatus, comprising:
The hot blast stove and
And the heat preservation room is communicated with the furnace body clean air outlet.
In some embodiments, the heat preservation room is communicated with the furnace body clean air inlet, and the heat preservation room and the hot blast stove jointly define a clean air circulation air channel.
According to the invention, the circuitous extending flue gas channel is arranged in the heat exchange system of the hot blast stove, so that the time for the flue gas to stay in the hot blast stove can be greatly prolonged, the circuitous extending clean air channel which is crossed with the flue gas channel is defined by the plurality of air guide baffles, the heat exchange path of air can be greatly prolonged, the wind speed can be increased to increase the convection heat exchange coefficient, and the heat exchange efficiency can be effectively increased. Because the heat exchange efficiency is improved, a plurality of heat exchange pipes are closely arranged and the air guide baffle plates and the heat exchange pipes are mutually perpendicular, the circuitous extending flue gas channel and the air purifying channel can be compactly arranged, and the purpose of heating air to a desired temperature by using a small number of heat exchange pipes is achieved, so that the overall size of the heat exchange system can be reduced, and the occupied space is saved. Furthermore, only a single clean air channel is arranged in the heat exchange system, and the air heating paths are consistent, so that the condition of uneven temperature of hot air can be effectively avoided.
Additional features and advantages of embodiments of the application will be set forth in the detailed description which follows.
Detailed Description
The following describes specific embodiments of the present application in detail with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the application, are not intended to limit the application.
Referring to FIG. 1, a first exemplary embodiment of the application provides a heat exchange system for a stove, comprising:
A flue gas channel including a plurality of heat exchange tubes and a plurality of heat exchange guide structures, each heat exchange tube extending along a first direction, the plurality of heat exchange tubes being sequentially arranged at intervals along a second direction perpendicular to the first direction, the plurality of heat exchange guide structures being distributed at both ends of the plurality of heat exchange tubes to define a flue gas channel (which may refer to solid arrows in FIG. 1, represent flue gas flow direction) extending circuitously with the plurality of heat exchange tubes, and
The plurality of air guide baffles 5 are sequentially arranged at intervals along the first direction, at least a part of heat exchange tubes are penetrated and connected to each air guide baffle 5, and any two adjacent air guide baffles 5 are mutually staggered along the second direction, so that the plurality of air guide baffles 5 jointly define a roundabout extending clean air channel (the direction of hot air (namely clean air) can be indicated by dotted arrows in fig. 1).
In the heat exchange system of the hot blast stove, the time that the flue gas remains in the hot blast stove can be greatly prolonged by arranging the circuitous extending flue gas channel, and the circuitous extending and the air purifying channel which is arranged in a crossing way with the flue gas channel are limited by the plurality of air guiding clapboards 5, so that the heat exchange path of air (namely air purifying) can be greatly prolonged, the wind speed can be improved to improve the convection heat exchange coefficient, and the heat exchange efficiency can be effectively improved. Because the heat exchange efficiency is improved, simultaneously, a plurality of heat exchange pipes are closely arranged and the air guide baffle 5 and the heat exchange pipes are mutually perpendicular to be arranged, the circuitous extending flue gas channel and the clean air channel can be compactly arranged, and the purpose of heating air to the expected temperature by using a small number of heat exchange pipes is achieved, so that the overall size of the heat exchange system can be reduced, and the occupied space is saved. Furthermore, only a single clean air channel is arranged in the heat exchange system, and the air heating paths are consistent, so that the condition of uneven temperature of hot air can be effectively avoided.
In some embodiments, referring to fig. 1, each of the air guide partitions 5 is perforated with all heat exchange tubes. By the arrangement, the clean wind in the clean wind channel can be ensured to pass through all heat exchange tubes before flowing to the turning position of each channel, namely, the clean wind can exchange heat with all the heat exchange tubes for many times in the process of running the whole clean wind channel, so that the heat exchange effect can be further improved.
In some embodiments, each heat exchange tube extends vertically, and a plurality of heat exchange tubes are arranged at intervals in sequence in the transverse direction. At least two heat exchange tubes with different tube diameters are arranged in the flue gas channel, and the heat exchange tube with relatively large tube diameter is arranged at the upstream of the heat exchange tube with relatively small tube diameter along the upstream and downstream directions of the flue gas channel.
It should be noted that, the flue gas in the flue gas channel comes from the furnace, because the particle content in the flue gas just discharged from the furnace is higher, causes the granule to adhere to the intraductal wall of heat exchange tube easily, influences the heat transfer effect, has the risk of jam pipeline. Therefore, the heat exchange tube with relatively large tube diameter is adopted at the relatively upstream region in the flue gas channel, so that sedimentation of particles and cleaning of the pipeline can be facilitated, and the risk of blocking the pipeline due to adhesion of the particles is reduced. And the region of the flue gas channel, which is positioned at the relatively downstream position, can adopt heat exchange pipes with relatively smaller pipe diameters, and a larger number of small-pipe-diameter heat exchange pipes can be arranged in the same space, so that the heat exchange area of clean wind and the heat exchange pipes can be increased, and the heat exchange effect is improved.
For example, referring to fig. 1, the plurality of heat exchange tubes includes a plurality of primary heat exchange tubes 12 and a plurality of secondary heat exchange tubes 4, the tube diameters of the primary heat exchange tubes 12 are the same, and the tube diameters of the secondary heat exchange tubes 4 are the same, and the tube diameters of the primary heat exchange tubes 12 are larger than the tube diameters of the secondary heat exchange tubes 4. In combination with the foregoing, the plurality of primary heat exchange tubes 12 should be arranged upstream of the plurality of secondary heat exchange tubes 4 at this time.
When the flue gas passes through the plurality of primary heat exchange pipes 12, particles in the flue gas are convenient to settle due to the large pipe diameter of the primary heat exchange pipes 12, and a large number of particles are prevented from entering the secondary heat exchange pipes 4. The two-stage heat exchange tubes 4 are smaller in tube diameter and more in number, so that the heat exchange area of the clean wind and the heat exchange tube group can be effectively increased, and the heat exchange effect is improved.
Further, if the actual application conditions are combined, the pipe diameter of the primary heat exchange pipe 12 can be set to be not smaller than 100mm, and/or the pipe diameter of the secondary heat exchange pipe 4 can be set to be not larger than 60mm.
In some embodiments, each heat exchange tube extends vertically, and a plurality of heat exchange tubes are arranged at intervals in sequence in the transverse direction. At this time, referring to fig. 1, the plurality of air exchanging and guiding structures include a plurality of first air guiding boxes 8 and a plurality of second air guiding boxes 7, the plurality of first air guiding boxes 8 are located above the plurality of heat exchanging pipes and are sequentially arranged along the second direction, and the plurality of second air guiding boxes 7 are located below the plurality of heat exchanging pipes and are sequentially arranged along the second direction. Wherein, the upper end of each heat exchange tube all communicates one of them first air guide box 8 and the lower extreme all communicates one of them second air guide box 7. In the upstream-downstream direction of the flue gas channel, the channel inlet of the flue gas channel is formed in the most upstream first air guide box 8 and the channel outlet (i.e., the flue gas channel outlet 3) is formed in the most downstream first air guide box 8.
Referring to fig. 1, solid arrows indicate the flow direction of the flue gas, after the flue gas is discharged from the furnace, the flue gas enters the flue gas channel from the flue gas channel inlet in the first air guide box 8at the most upstream, then enters one second air guide box 7 at the most upstream through the heat exchange tube, particle sedimentation and turning of the flue gas are realized in the second air guide box 7, and the flue gas after turning enters the next first air guide box 8 through the heat exchange tube. And so on until the flue gas enters the first air guide box 8at the most downstream, the flue gas can be discharged out of the heat exchange system from the flue gas channel outlet 3 of the first air guide box 8.
In the process, the second air guide box 7 has the functions of guiding the flue gas to turn and collecting the settled flue gas particles, and is simple and reliable in structure.
It should be noted that the reversing air guiding structure is not limited to adopting the form of air guiding box, for example, the reversing air guiding structure can also adopt an elbow, and two adjacent heat exchange pipes can be connected through the elbow, so that the flue gas can be guided to turn.
With continued reference to FIG. 1, a second exemplary embodiment of the present application also provides a stove comprising:
A furnace 11 for combustion of fuel (typically fed through a storage feed mechanism 13) to produce high temperature flue gases, and comprising a furnace flue gas channel;
A furnace body 1 provided with a furnace body clean air inlet 2 and a furnace body clean air outlet 6, and
The heat exchange system is arranged in the furnace body 1, the channel inlet of the clean air channel of the heat exchange system is communicated with the clean air inlet 2 of the furnace body, the channel outlet is communicated with the clean air outlet 6 of the furnace body, and the channel inlet of the flue gas channel of the heat exchange system is communicated with the flue gas channel of the hearth.
Obviously, the hot blast stove of the application has all technical effects brought by the heat exchange system, and the repeated description is omitted here.
In some embodiments, the hot blast stove further comprises an induced draft mechanism 9 arranged between the channel inlet of the clean air channel and the clean air inlet 2 of the stove body, and when the induced draft mechanism 9 works, air outside the hot blast stove can be introduced into the clean air inlet 2 of the stove body, then the air enters the heat exchange system through the channel inlet of the clean air channel to exchange heat to generate hot air, and finally the hot air can be discharged from the clean air outlet 6 of the stove body for different uses such as drying.
In some embodiments, the outer wall of the furnace 11 is provided with outwardly radiating fins 10, which fins 10 are arranged close to the channel inlet of the clean air channel. Therefore, not only can the heat dissipation of the hearth 11 be enhanced, but also the heat dissipation heat can be utilized to preheat the air before flowing into the heat exchange system, so that the heat dissipation efficiency of the hearth and the heat exchange efficiency of the air are improved.
Referring to fig. 2, a third exemplary embodiment of the present application also provides a drying apparatus, which includes:
The hot blast stove and
The heat preservation room is communicated with the furnace body clean air outlet 6.
In some embodiments, the heat preservation room is communicated with the clean air inlet 2 of the furnace body, and the heat preservation room and the hot blast stove jointly define a clean air circulation air channel.
An alternative specific workflow of the above drying apparatus is further illustrated below:
When the drying equipment works, after the drying equipment is ready for drying, biomass particles (other types of fuels can be used) are fed into the hearth 11 by the storage feeding mechanism 13 and are ignited, the hearth 11 is heated after the particles are burnt, high-temperature smoke is generated in the hearth 11, and then the smoke enters a circuitous extending smoke channel of the heat exchange system. At the same time, the air inducing mechanism 9 operates to introduce air outside the hot blast stove into the detour air purifying passage, so that the air exchanges heat with the plurality of heat exchange tubes to generate hot air. And then hot air flows into the heat preservation room through the furnace body clean air outlet 6 for drying and utilization, and air (comprising preheated waste hot air) in the heat preservation room can enter the hot blast stove through the furnace body clean air inlet 2, so that the cyclic utilization of clean air is realized, the energy utilization rate can be improved, and the cost is saved.
In the description of the present application, it should be understood that the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, or communicable with each other, directly connected, indirectly connected through an intervening medium, or in communication between two elements or in an interactive relationship between two elements, unless otherwise explicitly specified. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present application have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the application, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the application.