Automatic packaging linkage system for online collection of cotton web of blowing-carding machine
Technical Field
The utility model belongs to the technical field of textile equipment, and particularly relates to an online collection and automatic packaging linkage system for a cotton web of a blowing-carding machine.
Background
When the original blowing comb-combined cotton carding and cotton returning sliver is reused, the sliver needs to be manually torn, the length of the torn sliver is generally controlled within 20CM to prevent safety and quality risks, the torn sliver is manually packed into bundles, and then the packed reused sliver is recycled according to spinning process requirements, so that waste of production cost such as large labor and the like and hidden danger of quality and safety are caused. In addition, the phenomenon that the slivers are too long due to carelessness in work when staff tear the slivers sometimes occurs, and the slivers are too long and easily cause the roller and the beater of the blowing-carding machine to wind up. The occurrence of the winding problem brings great influence to the safe production of the blowing-carding machine and the quality of cotton sliver.
Therefore, how to provide an online collecting and automatic packaging linkage system for the web of the carding machine with higher automation degree is a problem to be solved by those skilled in the art.
Disclosure of utility model
The utility model mainly aims to provide an online collecting and automatic packaging linkage system for a cotton web of a blowing-carding machine so as to solve the technical problems. The device can comb fiber and pack more rapidly through packing subassembly and blowing-carding comb subassembly, improves workman's work efficiency and eliminates quality and potential safety hazard.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
The automatic packaging linkage system for online collection of cotton web of the blowing-carding machine comprises a packaging assembly and a plurality of blowing-carding cotton assemblies, wherein the blowing-carding cotton assemblies are connected with the packaging assembly through a total air pipe, a relay fan is arranged on the total air pipe, the blowing-carding cotton assemblies are used for carding fibers, and the packaging assembly is used for packaging the carded fibers.
Further, the blowing-carding-combined cotton carding assembly comprises a carding machine, a transparent hose and a branch pipe, wherein a cotton guiding leather collar outlet is arranged on the carding machine and is connected with the transparent hose through an inlet magnet, the other end of the transparent hose is connected with one end of the branch pipe, and the other end of the branch pipe is connected with a main air pipe.
Further, the packing assembly comprises an automatic packing machine, a condenser and a cotton hopper, wherein the cotton hopper is arranged on the automatic packing machine, the top end of the cotton hopper is connected with the condenser, and the condenser is connected with the main air pipe.
Furthermore, an unloading warning lamp is arranged on the automatic packer.
Compared with the prior art, the utility model has the following beneficial effects:
According to the utility model, the fiber can be carded and packed more quickly through the packing assembly and the blowing-carding-drawing assembly, so that the working efficiency of workers is improved, and the quality and potential safety hazards are eliminated.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present utility model, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic structural view of the carding machine.
Fig. 3 is a schematic structural view of a transparent hose.
Fig. 4 is a schematic structural view of a branch flow pipe.
Fig. 5 is a schematic diagram of the electrical principle of the automated baling linkage system.
Fig. 6 is a schematic diagram of the electrical principle of the connection of the automatic baling linkage system to the carding machine.
Fig. 7 is an electrical schematic diagram of the broken signal of the carding machine.
Fig. 8 is a schematic diagram of the electrical principle of the doffer speed signal of the carding machine.
Wherein, 1-automatic packer, 2-off-load warning light, 3-carding machine, 3.1-cotton guiding apron outlet, 4-inlet magnet, 5-transparent hose, 6-branch flow pipe, 7-total air pipe, 8-relay fan, 9-condenser, 10-cotton hopper.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in figures 1-4, the utility model provides an online collecting and automatic packaging linkage system for a cotton web of a blowing-carding machine, which comprises a packaging assembly and a plurality of blowing-carding-cotton assemblies, wherein the blowing-carding-cotton assemblies are connected with the packaging assembly through a total air pipe 7, a relay fan 8 is arranged on the total air pipe 7, the blowing-carding-cotton assemblies are used for carding fibers, the packaging assembly is used for packaging the carded fibers, and the relay fan 8 is used for outputting wind power and driving the fibers to flow.
In this embodiment, the blowing-carding-combined cotton carding assembly comprises a carding machine 3, a transparent hose 5 and a branch pipe 6, wherein a cotton guiding leather collar outlet 3.1 is arranged on the carding machine 3, the cotton guiding leather collar outlet 3.1 is connected with the transparent hose 5 through an inlet magnet 4, the other end of the transparent hose 5 is connected with one end of the branch pipe 6, the other end of the branch pipe 6 is connected with a main air pipe 7, and the outflow direction of fibers is easier to change due to the transparent hose 5.
In this embodiment, the packing assembly includes an automatic packing machine 1, a condenser 9 and a hopper 10, the hopper 10 is disposed on the automatic packing machine 1, the top end of the hopper 10 is connected with the condenser 9, the condenser 9 is connected with the main air duct 7, the condenser 9 is used for carding and collecting cotton, the hopper 10 is used for guiding the fiber so that the fiber enters the automatic packing machine 1, and the automatic packing machine 1 is used for packing the fiber.
In this embodiment, the automatic packing machine 1 is further provided with an unloading warning lamp 2 for prompting a user of the working state of the automatic packing linkage system.
The working principle is that the fibers are collected and carded in a carding machine 3, the carded fibers are discharged into a transparent hose 5 from a cotton guide leather collar outlet 3.1, enter a branch flow pipe 6 through the transparent hose 5 and finally are collected in a main air pipe 7, the fibers are sent into a condenser 9 above an automatic packing machine 1 through a relay fan 8, the fibers in the condenser 9 fall into a cotton hopper 10 and are fed into the automatic packing machine 1, so that the online collection and automatic packing of cotton webs are realized, and an unloading warning lamp 2 alarms when the automatic packing machine 1 is full, so that a user is prompted.
The hopper 10 above the automatic packing machine 1 is filled up quickly when in use, and the fibers in the hopper 10 above the automatic packing machine 1 which is executing the packing action at the moment cannot fall, at the moment, the carding machine 3 must be manually turned off, the packing of the automatic packing machine 1 is waited, and then the normal running procedure of the carding machine 3 is started.
Fig. 5 is an electrical schematic diagram of an automatic packing linkage system, fig. 6 is an electrical schematic diagram of carding machines when the carding machines are connected in the automatic packing linkage system, wherein the automatic packing linkage system is provided with a plurality of carding machines, the electrical schematic diagram of the carding machines is the same, fig. 7 is an electrical schematic diagram of broken signals of the carding machines, and fig. 8 is an electrical schematic diagram of doffer speed signals of the carding machines.
The HL signal output point Q11 of the PLC in the unloading warning lamp 2 is used for outputting signals to a k0 relay coil, a normally open contact of the relay k1 is closed, and k1, k2, k3 and k4. are powered on, and k1, k2, k3 and k4. are powered on, so that the normally open contact of the relay is closed, and a broken bar signal and a doffer speed signal are controlled, and the integral linkage of the automatic packer 1 and a plurality of carding machines 3 is realized.
In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant points refer to the description of the method section.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.