CN222386642U - Full-automatic polishing workstation of copper flexible connecting assembly for high-power transmission - Google Patents
Full-automatic polishing workstation of copper flexible connecting assembly for high-power transmission Download PDFInfo
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- CN222386642U CN222386642U CN202423187462.7U CN202423187462U CN222386642U CN 222386642 U CN222386642 U CN 222386642U CN 202423187462 U CN202423187462 U CN 202423187462U CN 222386642 U CN222386642 U CN 222386642U
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- 238000005498 polishing Methods 0.000 title claims abstract description 52
- 230000005540 biological transmission Effects 0.000 title claims abstract description 29
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 27
- 239000010949 copper Substances 0.000 title claims abstract description 27
- 238000012937 correction Methods 0.000 claims abstract description 12
- 238000012546 transfer Methods 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims 1
- 238000007517 polishing process Methods 0.000 abstract description 6
- 238000012545 processing Methods 0.000 abstract description 3
- 239000003082 abrasive agent Substances 0.000 abstract 1
- 230000007547 defect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本实用新型涉及铜质软连接组件抛光技术领域，尤其是一种大功率输电用铜质软连接组件的全自动抛光工作站，包括支撑台架，支撑台架的前侧设置有控制器，支撑台架的下侧设置有电控箱，支撑台架的上侧设置有输送组件，输送组件的一侧设置有限位校正组件，支撑台架的上侧设置有易于更换磨砂件的可调节式打磨部，本实用新型在实现铜质软连接组件抛光过程的全自动化，通过精准的输送组件确保组件在加工过程中的平稳传输，利用限位校正组件对不同尺寸的组件进行精确的定位和固定，借助易于更换磨砂件的可调节式打磨部，能够根据实际需求快速调整打磨参数和更换磨砂材料，从而提高抛光效率和质量。
The utility model relates to the technical field of copper soft connection component polishing, and in particular to a fully automatic polishing workstation for copper soft connection components for high-power power transmission, comprising a support stand, a controller is arranged on the front side of the support stand, an electric control box is arranged on the lower side of the support stand, a conveying component is arranged on the upper side of the support stand, a limit correction component is arranged on one side of the conveying component, and an adjustable polishing part for easily replacing abrasive parts is arranged on the upper side of the support stand. The utility model realizes the full automation of the polishing process of the copper soft connection component, ensures the smooth transmission of the component during the processing through the precise conveying component, uses the limit correction component to accurately position and fix components of different sizes, and with the help of the adjustable polishing part for easily replacing abrasive parts, can quickly adjust the polishing parameters and replace the abrasive materials according to actual needs, thereby improving the polishing efficiency and quality.
Description
Technical Field
The utility model relates to the technical field of copper soft connection assembly polishing, in particular to a full-automatic polishing workstation of a copper soft connection assembly for high-power transmission.
Background
With the rapid development of the power industry, high-power transmission technology occupies a vital position in modern power transmission systems. The copper flexible connection assembly is used as a key component in a high-power transmission line, and the surface quality of the copper flexible connection assembly directly influences the transmission efficiency and the safety. In practical applications, the surface of the copper flexible connection unit needs to have a high degree of smoothness to reduce resistance, reduce heat generation, and prevent problems such as partial discharge.
The traditional polishing process is mostly dependent on manual operation or semi-automatic equipment, and has a plurality of defects. The manual polishing has the advantages of high labor intensity and low efficiency, and the consistency and stability of polishing quality are difficult to ensure.
Because the dynamics, angle and speed when manual operation are difficult to accurate control, lead to the surface of soft coupling assembling to appear the defect such as mar, polishing inhomogeneous easily, and then influence its conductive property and life.
Semi-automatic polishing equipment improves production efficiency to a certain extent, but has poor adaptability when facing copper flexible connection assemblies of different specifications. Debugging and replacing the sanding element of the equipment often consume a great deal of time and labor, and cannot meet the high-efficiency and flexible production requirements of the modern power industry.
In addition, traditional polishing equipment is in the polishing process, and is not accurate enough to soft coupling assembly's transportation, spacing and correction function, causes displacement and the deviation of subassembly in the course of working easily, has further reduced polishing quality, in order to solve above-mentioned problem, we have provided a high-power transmission and has used copper soft coupling assembly's full-automatic polishing workstation.
Disclosure of utility model
The utility model aims to solve the defects in the prior art, and provides the full-automatic polishing workstation of the copper flexible connecting component for high-power transmission, which realizes full automation of the polishing process of the copper flexible connecting component, ensures stable transmission of the component in the processing process through an accurate conveying component, accurately positions and fixes the components with different sizes by utilizing a limit correction component, and can quickly adjust polishing parameters and change polishing materials according to actual requirements by utilizing an adjustable polishing part easy to change polishing parts, thereby improving polishing efficiency and quality and meeting the requirements of the high-power transmission field on high-quality and large-scale production of the copper flexible connecting component.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
The utility model provides a high-power transmission is with copper soft coupling assembling's full-automatic polishing workstation, includes the support rack, the front side of support rack is provided with the controller, the downside of support rack is provided with the electric cabinet, the upside of support rack is provided with conveying assembly, one side of conveying assembly is provided with spacing correction assembly, the upside of support rack is provided with the adjustable portion of polishing of easily changing the dull polish piece.
Preferably, the conveying assembly comprises a first motor, the first motor is embedded and arranged at the top of the front side of the support rack, a first gear is arranged at the shaft end of the first motor, a plurality of connecting rods are arranged in the support rack, a plurality of third gears are fixedly sleeved on the outer sides of the connecting rods, an inner tooth belt is sleeved on the outer sides of the third gears in a meshed connection mode, a second gear is arranged at the end portion of one connecting rod, and the second gear is in meshed transmission connection with the first gear.
Preferably, the limit correction assembly comprises a first side plate, the first side plate is arranged on the left side of the support rack, a second motor is arranged on one side of the first side plate, a threaded rod is arranged at the shaft end of the second motor, two limit bars are sleeved on the outer side threads of the threaded rod, a second side plate is arranged on the right side of the support rack, a guide rod is arranged on one side of the second side plate, and the guide rod is sleeved with the limit bars in a sliding mode.
Preferably, the adjustable portion of polishing includes the mounting panel, the mounting panel sets up in one side of supporting bench, the downside of mounting panel is provided with the motor III, the axle head of motor III is provided with the transfer line, the top of transfer line is provided with the spacing ring, the outside threaded connection of transfer line has the movable plate, the upside of mounting panel is provided with the deflector, deflector and movable plate sliding connection set up, the upside of deflector is provided with the limiting plate, one side of movable plate is provided with the polishing subassembly of easily changing the dull polish piece.
Preferably, the polishing assembly comprises a guide bar, the guide bar is arranged on one side of the movable plate, two guide sliding grooves are formed in one side of the guide bar, a convex plate is arranged on one side of the guide bar, two connecting bars are arranged in the guide sliding grooves, a sliding block is arranged on one side of the connecting bars, an adjusting rod is arranged on one side of the convex plate, the adjusting rod is in threaded connection with the two connecting bars, an adjusting button is arranged at one end of the adjusting rod, a connecting shaft is arranged on one side of the connecting bar, a driving wheel is arranged at one end of the connecting shaft, an abrasive belt is sleeved on the outer side of the driving wheel, and a motor IV is arranged at the other end of the connecting shaft.
The beneficial effects of the utility model are as follows,
The polishing assembly can flexibly adjust the distance between the connecting shaft and the driving wheel through threaded connection of the adjusting rod and the connecting strip, so that the polishing belt with different specifications can be conveniently replaced to adapt to different polishing requirements, and the driving wheel can be driven by the motor IV to drive the polishing belt to operate, thereby realizing effective polishing of the flexible connecting assembly.
The conveying assembly drives the gear I through the motor I, and drives the connecting rod to rotate by utilizing the meshing of the gear II and the gear I and the transmission of the internal tooth belt and the gears III, so that the soft connecting assembly can be stably and efficiently conveyed on the support rack, and the continuity of the processing process is ensured.
The accurate limit correction is that the limit correction component drives the threaded rod to rotate by means of the motor II, so that the two limit strips move relatively or oppositely under the assistance of the guide rod, accurate limit can be carried out according to the size of the flexible connection component, the position stability of the component in the polishing process is ensured, and the polishing precision is improved.
Drawings
FIG. 1 is a schematic view of an exploded front axial side structure of the present utility model;
FIG. 2 is a schematic exploded view of an adjustable sanding portion according to the present utility model;
FIG. 3 is a schematic view of the front axle side structure of the present utility model;
fig. 4 is a schematic view of the structure of the back shaft side of the present utility model.
In the figure, 1, a support rack, 2, a controller, 3, an electric cabinet, 4, a conveying assembly, 41, a motor I, 42, a gear I, 43, a connecting rod, 44, a gear III, 45, an internal tooth belt, 46, a gear II, 5, a limit correction assembly, 51, a side plate I, 52, a motor II, 53, a threaded rod, 54, a limit bar, 55, a side plate II, 56, a guide bar, 6, an adjustable grinding part, 61, a mounting plate, 62, a motor III, 63, a transmission bar, 64, a limit ring, 65, a moving plate, 66, a guide plate, 67, a limit plate, 68, a guide bar, 69, a guide chute, 610, a convex plate, 611, a connecting bar, 612, a sliding block, 613, an adjusting rod, 614, an adjusting button, 615, a connecting shaft, 616, a driving wheel, 617, a grinding belt, 618 and a motor IV.
Detailed Description
As shown in fig. 1-4, a fully automatic polishing workstation of a copper flexible connection assembly for high-power transmission is provided, wherein a support rack 1 is used as a basic structure of the whole workstation, and a stable mounting platform is provided for other components. The front side of the polishing device is provided with a controller 2, and the controller 2 can intelligently control and set parameters in the whole polishing process. The electric cabinet 3 arranged on the lower side of the support rack 1 provides electric power support and electric control for the first motor 41, the second motor 52, the third motor 62 and the fourth motor 618.
The first motor 41 of the conveying assembly 4 is embedded at the top of the front side of the support rack 1, and the first gear 42 at the shaft end of the first motor 41 is in meshed transmission connection with the second gear 46 at the end of one connecting rod 43. The three gears 44 fixedly sleeved on the outer sides of the connecting rods 43 in the support rack 1 are linked through the internal tooth belt 45. When the first motor 41 is started, the first gear 42 is driven to rotate, the connecting rod 43 where the second gear 46 is located is further driven to rotate, all the connecting rods 43 synchronously rotate through the transmission of the internal tooth belt 45 and the third gear 44, and the copper soft connecting assembly placed on the connecting rods 43 is stably conveyed. For example, when a batch of copper flexible connection components with the length of [ X ] cm and the width of [ Y ] cm is processed, the components are placed on the connecting rod 43, the motor I41 is started, the rotating speed is set to be a specific rotating speed value, the components can be conveyed forwards at a stable speed, and the speed error is controlled within a minimum range.
The first side plate 51 of the limit correction assembly 5 is positioned on the left side of the support rack 1, and the shaft end of the second motor 52 on the first side plate 51 is connected with a threaded rod 53. The two limit bars 54 are in threaded sleeve joint with the outer side of the threaded rod 53 and are in sliding sleeve joint with a guide rod 56 on a second side plate 55 on the right side of the support rack 1. When copper flexible connection components with different sizes need polishing, the second motor 52 is started by the controller 2 to drive the threaded rod 53 to rotate, the two limiting strips 54 move relatively or oppositely under the guiding action of the guide rod 56, the spacing interval is accurately adjusted to be suitable for the width, and the components are ensured not to deviate in the conveying process.
The mounting panel 61 of adjustable portion of polishing 6 is arranged in support rack 1 one side, and motor three 62 axle head of mounting panel 61 downside is connected transfer line 63, and transfer line 63 top has spacing ring 64, outside threaded connection movable plate 65, and movable plate 65 and the deflector 66 sliding connection of mounting panel 61 upside and restriction of restriction position board 67 limit, in the polishing assembly of movable plate 65 one side, guide bar 68 sets up in movable plate 65 one side, has two guide spouts 69 and protruding board 610 on the guide bar 68. One side of a connecting bar 611 in the two guide sliding grooves 69 is provided with a sliding block 612, an adjusting rod 613 on one side of a convex plate 610 is in threaded connection with the connecting bar 611 and is provided with an adjusting button 614, one end of a connecting shaft 615 on one side of the connecting bar 611 is connected with a driving wheel 616, the outer side of the driving wheel 616 is sleeved with an abrasive belt 617, the other end of the connecting shaft 615 is connected with a motor IV 618,
When polishing the copper flexible connection assembly, first, according to the thickness of the assembly, the transmission rod 63 is driven to rotate by the motor III 62, the movable plate 65 is driven to be adjusted to a proper height under the constraint of the guide plate 66 and the limiting plate 67, the movable plate 65 is adjusted to a corresponding height position, if the abrasive belt 617 needs to be replaced, the adjusting button 614 is rotated, the adjusting rod 613 is rotated, the connecting strip 611 moves in the guide chute 69 under the guiding action of the sliding block 612, the positions of the connecting shaft 615 and the transmission wheel 616 are changed, the abrasive belt 617 is conveniently removed and replaced, after replacement is completed, the motor IV 618 is started, the transmission wheel 616 and the abrasive belt 617 are driven to rotate, polishing operation is carried out on the conveyed copper flexible connection assembly, and parameters such as the rotating speed of the motor IV 618 can be adjusted according to actual demands so as to achieve ideal polishing effects.
Claims (5)
1. The utility model provides a high-power transmission is with copper soft coupling assembling's full-automatic polishing workstation, includes supporting bench (1), the front side of supporting bench (1) is provided with controller (2), the downside of supporting bench (1) is provided with electric cabinet (3), a serial communication port, the upside of supporting bench (1) is provided with conveying subassembly (4), one side of conveying subassembly (4) is provided with spacing correction subassembly (5), the upside of supporting bench (1) is provided with adjustable portion of polishing (6) of easily changing the dull polish piece.
2. The full-automatic polishing workstation of copper flexible connection assembly for high-power transmission according to claim 1, wherein the conveying assembly (4) comprises a first motor (41), the first motor (41) is embedded and arranged at the top of the front side of the supporting bench (1), a first gear (42) is arranged at the shaft end of the first motor (41), a plurality of connecting rods (43) are arranged in the supporting bench (1), a plurality of third gears (44) are fixedly sleeved on the outer sides of the connecting rods (43), an inner tooth belt (45) is sleeved on the outer sides of the third gears (44) in a meshed connection mode, a second gear (46) is arranged at the end portion of one connecting rod (43), and the second gear (46) is in meshed transmission connection with the first gear (42).
3. The full-automatic polishing workstation of high-power copper flexible connection assembly for power transmission according to claim 1, wherein the limit correction assembly (5) comprises a first side plate (51), the first side plate (51) is arranged on the left side of the supporting bench (1), a second motor (52) is arranged on one side of the first side plate (51), a threaded rod (53) is arranged at the shaft end of the second motor (52), two limit bars (54) are sleeved on the outer side threads of the threaded rod (53), a second side plate (55) is arranged on the right side of the supporting bench (1), a guide rod (56) is arranged on one side of the second side plate (55), and the guide rod (56) is in sliding sleeve connection with the limit bars (54).
4. The full-automatic polishing workstation of high-power copper soft connection assembly for transmission of electricity according to claim 1, characterized in that, adjustable portion of polishing (6) includes mounting panel (61), mounting panel (61) set up in one side of supporting bench (1), the downside of mounting panel (61) is provided with motor three (62), the axle head of motor three (62) is provided with transfer line (63), the top of transfer line (63) is provided with spacing ring (64), the outside threaded connection of transfer line (63) has movable plate (65), the upside of mounting panel (61) is provided with deflector (66), deflector (66) and movable plate (65) sliding connection set up, the upside of deflector (66) is provided with limiting plate (67), one side of movable plate (65) is provided with the polishing assembly of easily changing the frosting piece.
5. The full-automatic polishing workstation of copper flexible connection assembly for high-power transmission according to claim 4, wherein the polishing assembly comprises guide strips (68), the guide strips (68) are arranged on one side of a movable plate (65), two guide sliding grooves (69) are formed in one side of the guide strips (68), a convex plate (610) is arranged on one side of the guide strips (68), connecting strips (611) are arranged in the two guide sliding grooves (69), a sliding block (612) is arranged on one side of the connecting strips (611), an adjusting rod (613) is arranged on one side of the convex plate (610), the adjusting rod (613) is in threaded connection with the two connecting strips (611), an adjusting button (614) is arranged at one end of the adjusting rod (613), a connecting shaft (615) is arranged on one side of the connecting strips (611), a driving wheel (616) is arranged at one end of the connecting shaft (615), a polishing belt (617) is sleeved on the outer side of the driving wheel (616), and a motor (618) is arranged at the other end of the connecting shaft (615).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423187462.7U CN222386642U (en) | 2024-12-24 | 2024-12-24 | Full-automatic polishing workstation of copper flexible connecting assembly for high-power transmission |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423187462.7U CN222386642U (en) | 2024-12-24 | 2024-12-24 | Full-automatic polishing workstation of copper flexible connecting assembly for high-power transmission |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222386642U true CN222386642U (en) | 2025-01-24 |
Family
ID=94291107
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202423187462.7U Active CN222386642U (en) | 2024-12-24 | 2024-12-24 | Full-automatic polishing workstation of copper flexible connecting assembly for high-power transmission |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222386642U (en) |
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2024
- 2024-12-24 CN CN202423187462.7U patent/CN222386642U/en active Active
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