CN222370882U - Pump pipe and tee bend equipment production line - Google Patents
Pump pipe and tee bend equipment production line Download PDFInfo
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- CN222370882U CN222370882U CN202420946182.0U CN202420946182U CN222370882U CN 222370882 U CN222370882 U CN 222370882U CN 202420946182 U CN202420946182 U CN 202420946182U CN 222370882 U CN222370882 U CN 222370882U
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Abstract
本实用新型提供了一种泵管与三通组装生产线，传输泵管的同步带传输组件、弯管上料的上管组件、推送泵管的主传输线组件、涂抹泵管外壁的涂胶组件、泵管三通组装的组装组件、三通上料的振动盘、组装合格检测的视觉检测组件、合格与不合格品卸料的卸料组件以及支撑以上部件工作的底部框架组件。本实用新型提供的组装生产线，能够完美、快速地将导管与三通组装连接在一起，有效的提高了导管与三通的组装效率。
The utility model provides a pump pipe and tee assembly production line, a synchronous belt transmission component for transmitting the pump pipe, an upper pipe component for feeding the bent pipe, a main transmission line component for pushing the pump pipe, a glue coating component for coating the outer wall of the pump pipe, an assembly component for assembling the pump pipe tee, a vibration plate for feeding the tee, a visual inspection component for assembly qualified inspection, a discharge component for discharging qualified and unqualified products, and a bottom frame component that supports the work of the above components. The assembly production line provided by the utility model can perfectly and quickly assemble and connect the conduit and the tee together, effectively improving the assembly efficiency of the conduit and the tee.
Description
Technical Field
The utility model relates to an automatic assembly production line, in particular to a pump pipe and tee joint assembly production line.
Background
Chronic kidney disease has become a global public health problem, and in the course of treatment of kidney transplantation, hemodialysis must be accepted, and in the course of hemodialysis, a pipeline assembled by a pump tube and a tee joint is often used. With more uremic patients, the consumption of the consumable is increased.
When traditional pump line and tee bend equipment, mainly rely on the manual work, consuming time and consuming effort, production efficiency is low, and the cost of labor is too high, causes the human resource waste.
Disclosure of utility model
The utility model provides a pump pipe and tee joint assembly production line, which aims to solve the problems of lower assembly efficiency and overhigh labor cost of the traditional manual assembly of a pump pipe and a tee joint.
In order to solve the technical problems, the utility model adopts the following technical scheme:
A pump pipe and tee joint assembly production line comprises synchronous belt transmission assemblies, upper pipe assemblies, main transmission assemblies, tee joint feeding vibration plates, gluing assemblies and assembly assemblies which are arranged;
The synchronous belt transmission assembly is in butt joint with the upper pipe assembly in the vertical direction and is used for transmitting the linear pump pipe to the feeding end of the upper pipe assembly;
The feeding end of the upper pipe assembly is provided with a second air claw part, the second air claw part is connected with the bent pipe transmission part and used for conveying a pump pipe in a straight state to the bent pipe part, and the bent pump pipe is conveyed to the main transmission assembly through the bent pipe transmission part and a first air claw part connected with the bent pipe transmission part;
The main transmission assembly is arranged at the discharge end of the upper pipe assembly in the vertical direction, and the main transmission belt extends along the main transmission direction;
The gluing component is positioned at one side of the main transmission component, in the gluing component, the pump pipe is clamped by the first clamping component, the outer walls of two ends of the pump pipe are smeared by the gluing component, and the glued pump pipe is transmitted to the assembly component along with the main transmission component;
The tee joint feeding vibration disc is positioned on one side of the main transmission assembly and is positioned on the same side of the gluing assembly, and the tee joint is sent to the assembly through circular vibration and direct vibration by the vibration disc;
The assembly component is located on one side of the main transmission component and is located on the same side as the tee joint feeding vibration disc, the pump pipe is clamped by the second clamping component, the tee joint is clamped by the vibration disc material taking component and sent to a designated position, the tee joint is clamped by the pushing component to conduct inner wall gluing, and the tee joint after gluing is pushed by the pushing component to be assembled on the pump pipe clamped by the second clamping component.
Preferably, the assembly production line further comprises a visual detection assembly for identifying whether the pump pipe and the tee joint are qualified after assembly, and a camera in the visual detection assembly faces the main conveying belt.
Preferably, the assembly line further comprises a third clamping member for taking material, a screw member for transporting to the reject grade and the acceptable grade, and a support frame for supporting the members.
Preferably, the upper pipe assembly comprises three parts of a synchronous belt upper pipe part, a bent pipe transmission part and a bent pipe part, wherein the synchronous belt upper pipe part and the bent pipe transmission part are arranged on a frame, and the synchronous belt upper pipe part and the bent pipe transmission part are arranged on the frame,
Preferably, in the synchronous belt pipe component, a second air claw component is connected with a second lifting cylinder and is used for grabbing a guide pipe from the synchronous belt;
Preferably, in the bent pipe transmission component, a linear bearing mounting plate is in sliding connection with a linear guide rail through a screw rod component, the linear bearing mounting plate is connected with the synchronous belt pipe component through an upper pipe welding plate arranged on one side, so that a guide pipe grabbed by the synchronous belt pipe component moves to the upper side of the bent pipe component along the linear guide rail along the linear bearing mounting plate, and the linear bearing mounting plate is connected with a first air claw component below through a first lifting cylinder on the other side, wherein the first air claw component is used for stabilizing the guide pipe in a downward pressing manner on the bent pipe component;
In the pipe bending part, two outer sides of the pipe bending clamp are respectively provided with a pipe bending vertical plate, a guide pipe is placed on the pipe bending clamp, two end parts of the guide pipe are propped against the pipe bending vertical plates at two sides, the pipe bending vertical plates at two sides are connected with an air cylinder, and the guide pipe is bent through air cylinder shrinkage.
Preferably, the gluing assembly comprises a first clamping part for clamping the pump pipe, a gluing part for gluing the outer wall of one end of the pump pipe, and a first glue supply part for continuously supplying glue to the gluing part.
Preferably, the assembly component comprises a second clamping part for clamping the pump pipe, a pushing part for pushing the tee joint, a vibration disc material taking part for clamping the tee joint, and a glue supply part for gluing the inner wall of the tee joint.
The assembly production line has the beneficial effects that the assembly production line can perfectly and quickly assemble and connect the guide pipe and the tee joint together, and effectively improves the assembly efficiency of the guide pipe and the tee joint.
Drawings
FIG. 1 is a schematic diagram of a pump tube assembly line;
FIG. 2 is a schematic diagram of a synchronous transmission assembly;
FIG. 3 is a schematic view of an upper tube assembly;
FIG. 4 is an isometric view of a bend transport component of the upper tube assembly;
FIG. 5 is an isometric view of a tube member on a timing belt in an upper tube assembly;
FIG. 6 is an isometric view of a tube bending member of the upper tube assembly;
FIG. 7 is a schematic diagram of a main transmission line assembly;
FIG. 8 is a schematic diagram of a glue assembly;
FIG. 9 is a schematic diagram of a vibratory pan;
FIG. 10 is a schematic diagram of an assembled component;
FIG. 11 is a schematic diagram of a video detection assembly;
FIG. 12 is a schematic view of a discharge assembly;
The device comprises a 101 synchronous belt transmission assembly, a 102 pipe feeding assembly, a 103 main transmission line assembly, a 104 gluing assembly, a 105 assembly, a 106 tee-joint feeding vibration disc, a 107 video detection assembly, a 108 unloading assembly, a 109 bottom frame assembly, a 201 synchronous belt, a 202 ejection cylinder, a 203 servo motor, a 204 synchronous belt pulley, a 205 first support frame, a 301 bent pipe transmission assembly, a 302 bent pipe assembly, a 303 frame, a 304 synchronous belt pipe assembly, a 401 main line tray, a 402 first lead screw assembly, a 403 main line support, a 501 first clamping assembly, a 502 gluing assembly, a 503 first glue supplying assembly, a 601 circular vibration assembly, a 602 direct vibration assembly, a 603 second support frame, a 701 second clamping assembly, a 702 pushing assembly, a 703 vibration disc material taking assembly, a 704 second glue supplying assembly, a 705 support assembly, a 801 camera moving assembly, an 802 upper and lower clamping assembly, 803 holding assembly, a 804 third support frame, a 901 clamping assembly, a 902 second lead screw assembly, and a 903 fourth support frame.
Detailed Description
Embodiments of the present invention will be further described with reference to the accompanying drawings.
The pump pipe and tee joint assembly production line shown in fig. 1 comprises a synchronous belt transmission assembly 101, an upper pipe assembly 102, a main transmission assembly 103, a tee joint feeding vibration disc 106, a gluing assembly 104, an assembly 105, a visual detection assembly 107 and a discharge assembly 108 which are arranged.
The synchronous belt transmission assembly 101 shown in fig. 2 comprises a synchronous belt 201 for transmitting a pump pipe, an ejection cylinder 202 for ejecting the pump pipe upwards, a servo motor 203 for driving the synchronous belt to move, a synchronous belt pulley 204 for driving the synchronous belt to move, and a first supporting frame 205 for supporting the components, wherein the synchronous belt transmission assembly 101 is in butt joint with the upper pipe assembly 102 in the vertical direction, and the synchronous belt transmission assembly 101 is used for transmitting a linear pump pipe to the feeding end of the upper pipe assembly 102.
As shown in fig. 3, the upper tube assembly 102 is provided with a second air jaw member at the feed end, which is connected to the elbow transfer member 301 for transporting the pump tube in a straight state to the elbow member, and the bent pump tube is transported to the main transfer assembly 103 through the elbow transfer member 301 and the first air jaw member connected to the elbow transfer member 301.
The upper pipe assembly 102 specifically comprises three parts, namely a synchronous belt upper pipe part 304, an elbow pipe transmission part 301 and an elbow pipe part 302, as shown in fig. 4 to 6, wherein the synchronous belt upper pipe part 304 and the elbow pipe transmission part 301 are mounted on a frame 303,
In the synchronous belt pipe component 304, a second air claw component is connected with a second lifting cylinder and is used for grabbing a guide pipe from the synchronous belt;
In the bent pipe transmission component 301, a linear bearing mounting plate is in sliding connection with a linear guide rail through a screw rod component, the linear bearing mounting plate is connected with a synchronous belt pipe component through an upper pipe welding plate arranged on one side, so that a guide pipe grabbed by the synchronous belt pipe component moves to the upper side of the bent pipe component along the linear guide rail, and the linear bearing mounting plate is connected with a first air jaw component below through a first lifting cylinder on the other side, and the first air jaw component is used for stabilizing the guide pipe in a downward pressing manner on the bent pipe component;
In the pipe bending part 302, two outer sides of the pipe bending clamp are respectively provided with a pipe bending vertical plate, the guide pipe is placed on the pipe bending clamp, two end parts of the guide pipe are propped against the pipe bending vertical plates at two sides, the pipe bending vertical plates at two sides are connected with the air cylinders, and the guide pipe is bent through the shrinkage of the air cylinders.
As shown in fig. 7, the main transmission assembly 103 comprises a main line tray 401 for carrying pump pipes, a screw assembly 402 for pushing the main line tray, and a main line support 403 for supporting the main line tray, wherein the main transmission assembly 103 is arranged at the discharge end of the upper pipe assembly 102 in a vertical direction, and a main transmission belt extends along the main transmission direction.
As shown in fig. 8, the gluing assembly 104 includes a first clamping member 501 for clamping the pump tube, a gluing member 502 for gluing an outer wall at one end of the pump tube, and a first glue supplying member 503 for continuously supplying glue to the gluing member 502, wherein the gluing assembly 104 is located at one side of the main transmission assembly 103, the pump tube is clamped by the first clamping member 501 in the gluing assembly 104, the gluing member 502 coats the outer walls at two ends of the pump tube, and the glued pump tube is transmitted to the assembly 105 along with the main transmission assembly 103.
As shown in fig. 9, the tee-joint feeding vibration disc 106 comprises a circular vibration 601 reaching a tee-joint transmission form, a direct vibration 602 for transmitting the tee joint, and a second supporting frame 603 for supporting the components, wherein the tee-joint feeding vibration disc 106 is positioned on one side of the main transmission assembly 103 and is positioned on the same side as the gluing assembly 104, and the tee joint feeding vibration disc transmits the tee joint into the assembly 105 through the circular vibration 601 and the direct vibration 602.
As shown in fig. 10, the assembly component 105 comprises a second clamping component 701 for clamping a pump pipe, a pushing component 702 for pushing a tee joint, a vibration disk material taking component 703 for clamping the tee joint, a second glue supply component 704 for providing glue on the inner wall of the tee joint, and a supporting component 705 for supporting the second clamping component 701, the pushing component 702 and the vibration disk material taking component 703, wherein the assembly component 105 is positioned on one side of the main transmission component 103 and is on the same side as the tee joint material feeding vibration disk 106, the pump pipe is clamped by the second clamping component 701, the tee joint is clamped by the vibration disk material taking component 703 and sent to a designated position, the pushing component 702 clamps the tee joint for inner wall glue, and the pushing component 702 pushes the glued tee joint to be assembled on the pump pipe clamped by the second clamping component 701.
Referring to fig. 11, the visual inspection assembly 107 includes a moving part 801 for moving a camera to photograph different pump tube assembling positions, an upper and lower clamping part 802 for clamping a pump tube, a clasping part 803 for securing a three-way joint, and a third support frame 804 for supporting the above parts.
Referring to fig. 12, the discharge assembly 108 includes a clamping part 901 for taking a material, a second screw part 902 for transporting to a reject grade and an acceptable grade, and a fourth supporting frame 903 for supporting the above parts.
The specific action process of the whole assembly production line is as follows:
The method comprises the steps of manually feeding a pump pipe onto a synchronous belt 201 on a synchronous belt transmission assembly 101, driving the synchronous belt 201 and a synchronous belt pulley 204 through a servo motor 203, moving the pump pipe to an upper pipe assembly 102, bending the pump pipe to a specified state through a bent pipe and clamping pipe component 302, conveying the pump pipe in a bent pipe mode to a main transmission line assembly 103 through the bent pipe transmission component 301, installing the pump pipe on a main line tray 401, moving the main line tray 401 carrying the pump pipe to positions of a gluing assembly 104, an assembly 105, a visual detection assembly 107, a discharging assembly 108 and the like through a first screw rod component 402, clamping the pump pipe through the first clamping component 501 at the gluing assembly 104, smearing the outer walls of the pump pipe after gluing through the gluing component 502, moving a tee joint to a vibration plate material taking component 703 through a circular vibration 601 and a direct vibration 602 before assembling at the assembly 105, clamping the tee joint by the vibration plate material taking component 703 to a specified position, gluing the inner wall through a pushing component 702, assembling the tee joint to the pump pipe in a second clamping state, firmly clamping component 802 and firmly clamping the clamping component and firmly clamping the main line tray 401, firmly clamping the main line tray 401 with the pump pipe in the clamping state, firmly clamping component 107, firmly clamping the clamping component and firmly clamping the clamping component with the clamping component 803 and the qualified products through the second screw rod component 803 and the defective product being placed in the assembly 803 and the defective product is placed in the assembly 803 through a qualified product clamping system.
Claims (6)
1. The pump pipe and tee joint assembly production line is characterized by comprising synchronous belt transmission assemblies (101), upper pipe assemblies (102), main transmission assemblies (103), tee joint feeding vibration plates (106), gluing assemblies (104) and assembly assemblies (105) which are arranged in a distributed mode;
The synchronous belt transmission assembly (101) is in butt joint with the upper pipe assembly (102) in the vertical direction, and the synchronous belt transmission assembly (101) is used for transmitting a linear pump pipe to the feeding end of the upper pipe assembly (102);
The feeding end of the upper pipe assembly (102) is provided with a second gas claw part, the second gas claw part is connected with the bent pipe transmission part (301) and used for conveying a pump pipe in a straight state to the bent pipe part, and the bent pump pipe is conveyed to the main transmission assembly (103) through the bent pipe transmission part (301) and the first gas claw part connected with the bent pipe transmission part (301);
The main transmission assembly (103) is arranged at the discharge end of the upper pipe assembly (102) in a vertical direction, and the main transmission belt extends along the main transmission direction;
The gluing component (104) is positioned on one side of the main transmission component (103), the pump pipe is clamped by the first clamping component (501) in the gluing component (104), the outer walls at two ends of the pump pipe are smeared by the gluing component (502), and the glued pump pipe is transmitted to the assembly component (105) along with the main transmission component (103);
The tee joint feeding vibration disc (106) is positioned on one side of the main transmission assembly (103) and is positioned on the same side as the gluing assembly (104), and the tee joint is sent into the assembly (105) through the circular vibration (601) and the direct vibration (602);
The assembly component (105) is located on one side of the main transmission component (103) and is located on the same side as the tee joint feeding vibration disc (106), a pump pipe is clamped through a second clamping component (701), the tee joint is clamped through a vibration disc material taking component (703) and sent to a designated position, the tee joint is clamped by a pushing component (702) to conduct inner wall gluing, and the pushing component (702) pushes the glued tee joint to be assembled on the pump pipe clamped by the second clamping component (701).
2. The assembly line for a pump pipe and a tee joint according to claim 1, further comprising a visual detection assembly (107) for identifying whether the pump pipe and the tee joint are qualified after assembly, wherein a camera in the visual detection assembly (107) faces to the main conveyor belt.
3. A pump pipe and tee assembly line as set forth in claim 1, further comprising a discharge assembly (108) including a third clamping member (901) for taking material, a lead screw member (902) for transporting to off-grade and off-grade, and a support frame (903) for supporting the members.
4. The pump pipe and tee joint assembly line according to claim 1, wherein the upper pipe assembly (102) comprises three parts of a synchronous belt upper pipe part (304), an elbow pipe transmission part (301) and an elbow pipe part (302), the synchronous belt upper pipe part (304) and the elbow pipe transmission part (301) are mounted on a frame, wherein,
In the synchronous belt pipe component (304), a second gas claw component is connected with a second lifting cylinder and is used for grabbing a guide pipe from the synchronous belt;
In the bent pipe transmission component (301), a linear bearing mounting plate is in sliding connection with a linear guide rail through a screw rod component, the linear bearing mounting plate is connected with a synchronous belt pipe component through an upper pipe welding plate arranged on one side, so that a guide pipe grabbed by the synchronous belt pipe component moves to the upper side of the bent pipe component along the linear guide rail along the linear bearing mounting plate, and the linear bearing mounting plate is connected with a first air claw component below through a first lifting cylinder on the other side, wherein the first air claw component is used for stabilizing the guide pipe on the bent pipe component in a downward pressing way;
In the pipe bending part (302), two outer sides of the pipe bending clamp are respectively provided with pipe bending vertical plates, a guide pipe is placed on the pipe bending clamp, two end parts of the guide pipe are propped against the pipe bending vertical plates at two sides, the pipe bending vertical plates at two sides are connected with an air cylinder, and the guide pipe is bent through air cylinder shrinkage.
5. A pump pipe and tee joint assembly line according to claim 1, wherein the glue coating assembly (104) comprises a first clamping part (501) for clamping the pump pipe, a glue coating part (502) for coating the outer wall of one end of the pump pipe, and a first glue supplying part (503) for continuously supplying glue to the glue coating part (502).
6. A pump pipe and tee assembly line as set forth in claim 1, wherein the assembly (105) includes a second clamping member (701) for clamping the pump pipe, a pushing member (702) for pushing the tee, a vibrating pan take out member (703) for clamping the tee, and a glue supply member (704) for applying glue to the inner wall of the tee.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420946182.0U CN222370882U (en) | 2024-05-06 | 2024-05-06 | Pump pipe and tee bend equipment production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420946182.0U CN222370882U (en) | 2024-05-06 | 2024-05-06 | Pump pipe and tee bend equipment production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222370882U true CN222370882U (en) | 2025-01-21 |
Family
ID=94251897
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420946182.0U Active CN222370882U (en) | 2024-05-06 | 2024-05-06 | Pump pipe and tee bend equipment production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222370882U (en) |
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2024
- 2024-05-06 CN CN202420946182.0U patent/CN222370882U/en active Active
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