CN222349135U - Seamless tube cladding belt cleaning device - Google Patents
Seamless tube cladding belt cleaning device Download PDFInfo
- Publication number
- CN222349135U CN222349135U CN202323262429.1U CN202323262429U CN222349135U CN 222349135 U CN222349135 U CN 222349135U CN 202323262429 U CN202323262429 U CN 202323262429U CN 222349135 U CN222349135 U CN 222349135U
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- China
- Prior art keywords
- cleaning
- plate
- surrounding baffle
- seamless pipe
- access hole
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- 238000004140 cleaning Methods 0.000 title claims abstract description 86
- 238000005253 cladding Methods 0.000 title claims abstract description 18
- 230000001680 brushing effect Effects 0.000 claims abstract description 26
- 238000005406 washing Methods 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 239000007788 liquid Substances 0.000 claims description 28
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 238000012546 transfer Methods 0.000 claims description 15
- 238000001802 infusion Methods 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 230000009471 action Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 9
- 238000004372 laser cladding Methods 0.000 description 6
- 239000012535 impurity Substances 0.000 description 5
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000001035 drying Methods 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 238000004090 dissolution Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000001192 hot extrusion Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229910000570 Cupronickel Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 230000003631 expected effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012994 industrial processing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Cleaning In General (AREA)
Abstract
The utility model provides a seamless pipe cladding cleaning device which comprises a first cleaning table, a second cleaning table, a surrounding baffle, an access hole, a reciprocating belt rotating part, a brushing dissolving and washing part and a wiping mechanism, wherein the second cleaning table is connected to the left side of the first cleaning table in a staggered manner, the surrounding baffle is arranged on the first cleaning table, the access hole is formed in the left side of the surrounding baffle, the reciprocating belt rotating part is arranged on the second cleaning table, the brushing dissolving and washing part is arranged on the surrounding baffle and the first cleaning table, the wiping mechanism is arranged on the surrounding baffle and is positioned outside the access hole, the seamless pipe can be clamped and fixed through the reciprocating belt rotating part, the seamless pipe can be pushed to a cleaning area, meanwhile, continuous dissolving and brushing work can be carried out on the surface of the seamless pipe under the action of the reciprocating belt rotating part and the brushing dissolving and washing part, so that oxides, greasy dirt, rusting and the like on the surface of the seamless pipe can be effectively removed, and the cleaning effect is ensured.
Description
Technical Field
The utility model relates to the technical field of seamless tube manufacturing, in particular to a seamless tube cladding cleaning device.
Background
A seamless tube is a long steel material having a hollow cross section and no seam at the periphery. Laser cladding, also known as laser cladding or laser cladding, is a novel surface modification technique. The method comprises the steps of adding cladding materials on the surface of a substrate, and fusing the cladding materials and a thin layer on the surface of the substrate together by utilizing a high-energy-density laser beam to form a metallurgically bonded additive cladding layer on the surface of a base layer.
In recent years, the laser technology has become an indispensable force in industrial processing links, and the laser cladding technology can solve the technical problems of high working temperature, large extrusion stress, extremely low service life and the like of a hot extrusion die of a large seamless steel pipe perforating needle and a white copper pipe, so that the service life of the hot extrusion die is prolonged by 3-10 times.
Before laser cladding starts, the seamless tube needs to be cleaned, oxide, greasy dirt, rust and other impurities on the surface of the seamless tube are removed, the surface smoothness of the seamless tube is ensured, the effect of laser cladding is prevented from being influenced by the impurities such as the oxide, the greasy dirt, the rust and the like, but the existing cleaning mode is generally manual cleaning or simple tool cleaning such as a water gun is adopted, the cleaning effect is poor, the expected effect can be achieved only by repeated cleaning for many times, and the cleaning and the drying procedures after cleaning are dispersed, so that the efficiency is low and the time consumption is long.
Disclosure of utility model
The utility model aims to provide a seamless pipe cladding cleaning device for solving the problems.
In order to achieve the aim, the embodiment of the utility model provides a seamless pipe cladding cleaning device, which comprises a first cleaning table, a second cleaning table, a surrounding baffle, an access hole, a reciprocating belt rotating part, a brushing and dissolving part and a wiping mechanism;
The second cleaning table is connected to the left side of the first cleaning table in a staggered manner, the surrounding baffle is arranged on the first cleaning table, the access hole is formed in the left side of the surrounding baffle, the reciprocating belt rotating part is arranged on the second cleaning table, the brushing and dissolving part is arranged on the surrounding baffle and the first cleaning table, the wiping mechanism is arranged on the surrounding baffle and is positioned outside the access hole, wherein the brushing and dissolving part is arranged on the surrounding baffle
The reciprocating belt rotating part is suitable for clamping an external seamless pipe;
The reciprocating belt rotating part is driven to rotate and simultaneously send the peripheral seamless pipe into the surrounding baffle plate through the access hole, so that the peripheral seamless pipe is cleaned by the brushing and washing part.
Further, the reciprocating belt rotating part comprises a strip cushion block, a groove sleeve, a motor, a chuck, a back plate, a linear motor and a connecting block;
The long-strip cushion block is arranged on the second cleaning table, the groove sleeve is fit and slidably arranged on the long-strip cushion block, the motor is arranged on the groove sleeve, the chuck is arranged on an output shaft of the motor, the back plate is arranged on the second cleaning table and positioned on the side surface of the long-strip cushion block, the linear motor is laterally arranged on the back plate, and two ends of the connecting block are respectively connected with a rotor of the linear motor and the groove sleeve;
the chuck faces the access hole.
Further, the brushing and washing part comprises a steel wire brush, a positioning and installing arc plate, a liquid containing box, a transfer box, a transfusion tube, a liquid outlet and a connecting column;
The steel wire brushes are arranged in the surrounding baffle plate, the steel wire brushes are gathered and surround the periphery of the access hole, the positioning and mounting arc plate is arranged on the first cleaning table, the liquid containing box is connected with the positioning and mounting arc plate, the transfer box is connected with the liquid containing box through a plurality of connecting columns, two ends of the infusion tube are respectively communicated with the liquid containing box and the transfer box, and the liquid outlet is communicated with the transfer box from the bottom;
the transfer box is obliquely arranged.
Further, the wiping mechanism comprises an overhanging table, a rotating plate, an arc-shaped outer frame plate and a wiping layer;
The outer side of the enclosure board is connected with the outer side of the enclosure board, the rotating plate is hinged to the outer side of the enclosure board, the arc-shaped outer frame plate is connected with the rotating plate, the arc-shaped outer frame plate is partially overlapped with the access hole, and the wiping layer is arranged on the arc-shaped outer frame plate.
Further, the brushing and washing part also comprises a valve arranged on the infusion tube.
Further, the reciprocating belt rotating part further comprises a ring baffle plate mounted on the motor.
Compared with the prior art, the embodiment of the utility model has the following beneficial effects:
According to the seamless pipe cladding cleaning device, the seamless pipe can be clamped and fixed through the reciprocating belt rotating part and can be pushed to a cleaning area, meanwhile, continuous dissolution and brushing work can be carried out on the surface of the seamless pipe under the action of the reciprocating belt rotating part and the brushing dissolution and washing part, so that impurities such as oxides, greasy dirt and rust on the surface of the seamless pipe are effectively removed, the cleaning effect is further ensured, the cleaning thoroughness after the single cleaning work is completed is ensured, in addition, the surface of the seamless pipe can be synchronously wiped through the wiping mechanism in the process of resetting the seamless pipe through the reciprocating belt rotating part after the cleaning of the seamless pipe is completed, so that liquid on the surface of the seamless pipe is removed, the drying work is also completed when the seamless pipe is reset, the process is concentrated and compact, and the working efficiency can be effectively improved.
Drawings
The utility model will be further described with reference to the drawings and examples.
FIG. 1 shows a perspective view of the present utility model;
FIG. 2 shows a partial right side view of the present utility model;
FIG. 3 shows a partial perspective view of another angle of the present utility model;
FIG. 4 shows an enlarged view of FIG. 1 at A in accordance with the present utility model;
fig. 5 shows an enlarged view of fig. 1 at B of the present utility model.
In the figure
1. The cleaning device comprises a first cleaning table, a second cleaning table, a surrounding baffle, a 4, an access hole, a 5, a reciprocating belt rotating part, a 51, a long cushion block, a 52, a groove sleeve, a 53, a motor, a 54, a chuck, a 55, a back plate, a 56, a linear motor, a 57, a connecting block, a 58, a ring baffle, a 6, a brushing and dissolving part, a 61, a steel wire brush, a 62, a positioning and installing arc plate, a 63, a liquid containing box, a 64, a transfer box, a 65, a transfusion tube, a 66, a liquid outlet, a 67, a connecting column, a 68, a valve, a 7, a wiping mechanism, a 71, an overhanging table, a 72, a rotating plate, a 73, an arc-shaped outer frame plate, a 74 and a wiping layer.
Detailed Description
The utility model will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the utility model and therefore show only the structures which are relevant to the utility model.
Referring to fig. 1, fig. 1 shows a perspective view of the present utility model, referring to fig. 2, fig. 2 shows a partial right side view of the present utility model, referring to fig. 3, fig. 3 shows another partial perspective view of the present utility model, referring to fig. 4, fig. 4 shows an enlarged view of a portion a of fig. 1 of the present utility model, referring to fig. 5, fig. 5 shows an enlarged view of a portion B of fig. 1 of the present utility model, and as shown in fig. 1-5, a seamless tube cladding cleaning apparatus includes a first cleaning stage 1, a second cleaning stage 2, a baffle plate 3, an access hole 4, a reciprocating belt rotating portion 5, a brushing and washing portion 6, and a wiping mechanism 7;
The second cleaning table 2 is connected to the left side of the first cleaning table 1 in a staggered manner, the surrounding baffle 3 is installed on the first cleaning table 1, the access hole 4 is formed in the left side of the surrounding baffle 3, the reciprocating belt rotating part 5 is installed on the second cleaning table 2, the brushing and dissolving part 6 is arranged on the surrounding baffle 3 and the first cleaning table 1, the wiping mechanism 7 is arranged on the surrounding baffle 3 and is positioned outside the access hole 4, wherein
The reciprocating belt rotating part 5 is suitable for clamping an external seamless pipe;
The reciprocating belt rotating part 5 is driven to rotate and simultaneously send the peripheral seamless pipe into the surrounding baffle 3 through the access hole 4, so that the peripheral seamless pipe is cleaned by the brushing dissolving and cleaning part 6, the seamless pipe cladding cleaning device can clamp and fix the seamless pipe through the reciprocating belt rotating part 5 and can push the seamless pipe to a cleaning area, meanwhile, continuous dissolving and brushing work can be carried out on the surface of the seamless pipe under the action of the reciprocating belt rotating part 5 and the brushing dissolving and cleaning part 6, thereby effectively removing oxides, greasy dirt, rusting and other impurities on the surface of the seamless pipe, further ensuring the cleaning effect, ensuring the cleaning thoroughness after the completion of single cleaning work, and in addition, the wiping and drying mechanism 7 can synchronously wipe the surface of the seamless pipe in the process of resetting the seamless pipe after the completion of the cleaning of the seamless pipe, thereby removing liquid on the surface of the seamless pipe, ensuring the completion of drying work while resetting the seamless pipe, concentrating and compacting the working procedure, and effectively improving the working efficiency.
Optionally, the reciprocating belt rotating part 5 comprises a strip cushion block 51, a groove sleeve 52, a motor 53, a chuck 54, a back plate 55, a linear motor 56 and a connecting block 57;
The long-strip cushion block 51 is mounted on the second cleaning table 2, the groove sleeve 52 is mounted on the long-strip cushion block 51 in a fit sliding manner, the motor 53 is mounted on the groove sleeve 52, the chuck 54 is mounted on an output shaft of the motor 53, the back plate 55 is mounted on the second cleaning table 2 and is positioned on the side surface of the long-strip cushion block 51, the linear motor 56 is laterally mounted on the back plate 55, two ends of the connecting block 57 are respectively connected with a rotor of the linear motor 56 and the groove sleeve 52, the linear motor 56 is a transmission device for directly converting electric energy into linear motion mechanical energy, no intermediate conversion mechanism is needed, a stationary part of the linear motor 56 during operation is called a stator, the back and forth motion is called a rotor, and the chuck 54 is an existing clamp for clamping a workpiece;
The chuck 54 faces the access hole 4, when the seamless pipe needs to be cleaned, the seamless pipe to be cleaned is clamped by the chuck 54, then the linear motor 56 is driven to start moving to drive the groove sleeve 52 to continuously slide forwards on the strip cushion block 51, so that the seamless pipe clamped on the chuck 54 is pushed forwards flatly until the seamless pipe is completely fed into the surrounding baffle 3 through the access hole 4, the preparation work before cleaning is completed, and meanwhile, the seamless pipe is fully contacted with the plurality of steel wire brushes 61, so that effective cleaning can be ensured.
Optionally, the brushing and washing part 6 comprises a steel wire brush 61, a positioning and installing arc plate 62, a liquid containing box 63, a transfer box 64, a transfusion tube 65, a liquid outlet 66 and a connecting column 67;
The steel wire brushes 61 are arranged in the surrounding baffle plate 3, the steel wire brushes 61 gather around the periphery of the access hole 4, the positioning and mounting arc plate 62 is arranged on the first cleaning table 1, the liquid containing box 63 is connected with the positioning and mounting arc plate 62, the transfer box 64 is connected with the liquid containing box 63 through the connecting columns 67, two ends of the infusion tube 65 are respectively communicated with the liquid containing box 63 and the transfer box 64, and the liquid outlet 66 is communicated with the transfer box 64 from the bottom;
The transfer box 64 is obliquely arranged, the cleaning solvent capable of dissolving oxides and greasy dirt by emulsification is filled in the liquid containing box 63, after the seamless pipe is pushed in place by the reciprocating belt rotating part 5, the seamless pipe is driven by the driving motor 53 to rotate at high speed, so that the seamless pipe and the plurality of steel wire brushes 61 are subjected to strong and continuous mutual friction, the seamless pipe is brushed, the attachments such as rust and the like on the seamless pipe are gradually loosened and tilted until the attachments are completely removed, meanwhile, the cleaning solvent in the liquid containing box 63 flows into the transfer box 64 through the infusion pipe 65 and flows from high to low in the transfer box 64, and then flows downwards through the liquid outlet 66 to fall on the rotating seamless pipe, the oxides and greasy dirt on the seamless pipe are removed under the continuous dissolution of the cleaning solvent and the brushing of the plurality of steel wire brushes 61, and the impurities such as the oxides, the greasy dirt and the rust and the like on the seamless pipe are cleaned off as many times, and the cleaning thoroughness of single cleaning is ensured.
Optionally, the wiping mechanism 7 comprises an overhanging table 71, a rotating plate 72, an arc-shaped outer frame plate 73 and a wiping layer 74;
The overhanging table 71 is connected to the outside of the enclosure plate 3, the rotating plate 72 is hinged to the overhanging table 71, the arc-shaped outer frame plate 73 is connected to the rotating plate 72, the arc-shaped outer frame plate 73 is partially overlapped with the access hole 4, the wiping layer 74 is installed on the arc-shaped outer frame plate 73, the wiping layer 74 can be soft cotton cloth or sponge, the arc-shaped outer frame plate 73 is rotated aside in the process of forwarding the seamless pipe and cleaning, the access hole 4 is completely exposed, after the cleaning is completed, the arc-shaped outer frame plate 73 is reversely rotated, the wiping layer 74 partially shields the access hole 4, then the linear motor 56 is reversely driven on the premise of not stopping the driving motor 53, the seamless pipe is pulled backwards, the rotating contact friction between the seamless pipe and the wiping layer 74 is ensured, liquid on the seamless pipe is wiped off, the linear motor 56 is ensured to drive the seamless pipe to reset, meanwhile, the surface of the seamless pipe is dried, the working procedure is improved, and the working efficiency is improved.
Optionally, the brushing and washing part 6 further comprises a valve 68 mounted on the infusion tube 65, so that the valve 68 is opened and closed according to the start and end of washing to control the flow of the washing solvent in the liquid container 63.
Optionally, the reciprocating spinning part 5 further comprises a ring baffle 58 mounted on the motor 53 to prevent the liquid from being thrown onto the motor 53 during the cleaning process to erode the same.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (6)
1. The seamless pipe cladding cleaning device is characterized by comprising a first cleaning table (1), a second cleaning table (2), a surrounding baffle plate (3), an access hole (4), a reciprocating belt rotating part (5), a brushing and washing part (6) and a wiping mechanism (7);
The second cleaning table (2) is connected to the left side of the first cleaning table (1) in a staggered manner, the surrounding baffle plate (3) is installed on the first cleaning table (1), the access hole (4) is formed in the left side of the surrounding baffle plate (3), the reciprocating belt rotating part (5) is installed on the second cleaning table (2), the brushing and dissolving part (6) is arranged on the surrounding baffle plate (3) and the first cleaning table (1), the wiping mechanism (7) is arranged on the surrounding baffle plate (3) and is located on the outer side of the access hole (4), wherein
The reciprocating belt rotating part (5) is suitable for clamping an external seamless pipe;
The reciprocating belt rotating part (5) is driven to rotate and simultaneously send the peripheral seamless pipe into the surrounding baffle plate (3) through the access hole (4), so that the peripheral seamless pipe is cleaned by the brushing and washing part (6).
2. A seamless tube cladding cleaning apparatus as set forth in claim 1, wherein,
The reciprocating belt rotating part (5) comprises a strip cushion block (51), a groove sleeve (52), a motor (53), a chuck (54), a back plate (55), a linear motor (56) and a connecting block (57);
The long-strip cushion block (51) is mounted on the second cleaning table (2), the groove sleeve (52) is mounted on the long-strip cushion block (51) in a fit sliding mode, the motor (53) is mounted on the groove sleeve (52), the chuck (54) is mounted on an output shaft of the motor (53), the back plate (55) is mounted on the second cleaning table (2) and located on the side face of the long-strip cushion block (51), the linear motor (56) is laterally mounted on the back plate (55), and two ends of the connecting block (57) are respectively connected with a rotor of the linear motor (56) and the groove sleeve (52);
The chuck (54) faces the access hole (4).
3. A seamless tube cladding cleaning apparatus as set forth in claim 2, wherein,
The brushing and washing part (6) comprises a steel wire brush (61), a positioning and mounting arc plate (62), a liquid containing box (63), a transfer box (64), a transfusion tube (65), a liquid outlet (66) and a connecting column (67);
The steel wire brushes (61) are arranged in the surrounding baffle plate (3), the steel wire brushes (61) are gathered and surround the periphery of the access hole (4), the positioning and mounting arc plate (62) is arranged on the first cleaning table (1), the liquid containing box (63) is connected with the positioning and mounting arc plate (62), the transit box (64) is connected with the liquid containing box (63) through a plurality of connecting columns (67), two ends of the infusion tube (65) are respectively communicated with the liquid containing box (63) and the transit box (64), and the liquid outlet (66) is communicated with the transit box (64) from the bottom;
The transfer box (64) is obliquely arranged.
4. A seamless tube cladding cleaning apparatus as set forth in claim 3, wherein,
The wiping mechanism (7) comprises an overhanging table (71), a rotating plate (72), an arc-shaped outer frame plate (73) and a wiping layer (74);
The outer extending table (71) is connected to the outer side of the surrounding baffle plate (3), the rotating plate (72) is hinged to the outer extending table (71), the arc-shaped outer frame plate (73) is connected with the rotating plate (72), the arc-shaped outer frame plate (73) is partially overlapped with the access hole (4), and the wiping layer (74) is mounted on the arc-shaped outer frame plate (73).
5. A seamless tube cladding cleaning apparatus as set forth in claim 4, wherein,
The brushing and washing part (6) further comprises a valve (68) arranged on the infusion tube (65).
6. A seamless tube cladding cleaning apparatus as set forth in claim 5, wherein,
The reciprocating belt rotating part (5) further comprises a ring baffle plate (58) arranged on the motor (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323262429.1U CN222349135U (en) | 2023-11-29 | 2023-11-29 | Seamless tube cladding belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323262429.1U CN222349135U (en) | 2023-11-29 | 2023-11-29 | Seamless tube cladding belt cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222349135U true CN222349135U (en) | 2025-01-14 |
Family
ID=94208762
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323262429.1U Active CN222349135U (en) | 2023-11-29 | 2023-11-29 | Seamless tube cladding belt cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222349135U (en) |
-
2023
- 2023-11-29 CN CN202323262429.1U patent/CN222349135U/en active Active
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