CN222294291U - Carding machine with cotton net cleaner - Google Patents
Carding machine with cotton net cleaner Download PDFInfo
- Publication number
- CN222294291U CN222294291U CN202420599389.5U CN202420599389U CN222294291U CN 222294291 U CN222294291 U CN 222294291U CN 202420599389 U CN202420599389 U CN 202420599389U CN 222294291 U CN222294291 U CN 222294291U
- Authority
- CN
- China
- Prior art keywords
- carding machine
- fixedly connected
- cotton
- machine body
- inner cavity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 66
- 238000009960 carding Methods 0.000 title claims abstract description 59
- 239000000428 dust Substances 0.000 claims abstract description 20
- 238000004804 winding Methods 0.000 claims abstract description 17
- 239000012535 impurity Substances 0.000 abstract description 31
- 230000003749 cleanliness Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 12
- 244000144992 flock Species 0.000 description 8
- 239000000835 fiber Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 241000220317 Rosa Species 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
Landscapes
- Preliminary Treatment Of Fibers (AREA)
Abstract
本实用新型公开了一种具备棉网清洁器的梳棉机，属于梳棉机技术领域，包括梳棉机本体和收卷辊，梳棉机本体内腔的右侧设有一组毛刷辊，且毛刷辊的数量为两个。本实用新型通过两个毛刷辊的特性，对经过毛刷辊表面棉网的顶部和底部进行除杂，使得棉网上的杂质和短绒被毛刷辊扫落，同时风机在输风管的配合下吸入毛刷辊扫落杂质和短绒，在负压的作用下，使得杂质和短绒通过吸尘罩和吸尘管输送至过滤箱的内腔，并通过多个细过滤网板的设置，对气体中的杂质和短绒进行过滤和收集，过滤后的气体通过输风管输送至出风管，通过出风管将气体输出，如此反复，对棉网上的杂质和短绒进行有效的清理，大大提高了棉网的洁净度，使其符合生产标准。
The utility model discloses a cotton carding machine with a cotton net cleaner, which belongs to the technical field of cotton carding machines, and comprises a cotton carding machine body and a winding roller. A group of brush rollers are arranged on the right side of the inner cavity of the cotton carding machine body, and the number of brush rollers is two. The utility model removes impurities from the top and bottom of the cotton net passing through the surface of the brush roller by using the characteristics of the two brush rollers, so that the impurities and short fluff on the cotton net are swept off by the brush rollers, and at the same time, the fan sucks the impurities and short fluff swept off by the brush rollers in cooperation with the air delivery pipe, and under the action of negative pressure, the impurities and short fluff are transported to the inner cavity of the filter box through the dust suction cover and the dust suction pipe, and the impurities and short fluff in the gas are filtered and collected by setting a plurality of fine filter screen plates, and the filtered gas is transported to the air outlet pipe through the air delivery pipe, and the gas is output through the air outlet pipe, and this is repeated, and the impurities and short fluff on the cotton net are effectively cleaned, which greatly improves the cleanliness of the cotton net and makes it meet the production standards.
Description
Technical Field
The utility model belongs to the technical field of carding machines, and particularly relates to a carding machine with a web cleaner.
Background
The carding machine is used for processing cotton fibers and chemical fibers, belongs to textile machinery, and is an important process according to spinning process flow, wherein the former process of the carding machine is a cotton opening and picking combination machine, and the latter process is a drawing frame (carding process flow) or a sliver machine (combing process flow).
In the prior art, the cotton (fiber) roll sent by the previous working procedure or the oiled cotton (chemical fiber) layer supplied by the cotton box is opened and split, so that all the curled and blocky cotton rings are basically straightened into single fiber shapes, in the process, impurities in the cotton layer are broken and flocks are increased and are adhered to the surface of the cotton web, the cleanliness of the cotton web is not up to standard, and then the cotton web is cleaned by a cleaning mechanism in the carding machine, so that the impurities are broken and flocks are accumulated in the carding machine, and the cotton web needs to be cleaned again manually, which is time-consuming and labor-consuming.
Disclosure of utility model
The utility model aims to provide a carding machine with a cotton net cleaner, which is used by matching a hairbrush roller, a fan, an air delivery pipe, an air outlet pipe, a filter box, a dust suction pipe and a fine filter screen plate so as to solve the problems in the prior art.
The cotton carding machine with the cotton net cleaner comprises a carding machine body and wind-up rolls, wherein a group of brush rolls are arranged on the right side of an inner cavity of the carding machine body, the number of the brush rolls is two, a fan is fixedly arranged on the left side of the rear end of the top of the carding machine body, the output end of the fan is fixedly connected with an air outlet pipe, the input end of the fan is fixedly connected with an air delivery pipe, one end of the air delivery pipe is communicated with a filter box, the front surface of the filter box is provided with a connecting plate, the back surface of the connecting plate is provided with a group of fine filter screens which are positioned in the inner cavity of the filter box, the top of the filter box is communicated with a dust suction pipe, and one end of the dust suction pipe is fixedly connected with a dust suction hood which is positioned in the inner cavity of the carding machine body.
Adopt above-mentioned scheme, through the characteristic of two brush rollers, to the top and the bottom through brush roller surface web for impurity and short staple on the cotton are swept by the brush roller and fall, the fan inhales the brush roller under the cooperation of air conveying pipe simultaneously and sweeps impurity and short staple, under the effect of negative pressure, make impurity and short staple carry the inner chamber to the rose box through suction hood and dust absorption pipe, and through the setting of a plurality of thin filter screen boards, filter and collect impurity and short staple in the gas, the gas after the filtration is carried out the tuber pipe through the air conveying pipe and is gone out the tuber pipe, output gas through going out the tuber pipe, so relapse, carry out effectual clearance to impurity and short staple on the cotton net, the cleanliness factor of cotton net has been improved greatly, make it accord with production standard.
As a carding machine preferred implementation mode with a cotton web cleaner, an electric telescopic rod is fixedly connected to the left side of the top of a carding machine body, an upper shunt comb is fixedly connected to the bottom of the electric telescopic rod, and a lower shunt comb is fixedly connected to the bottom of an inner cavity of the carding machine body and located under the upper shunt comb.
By adopting the scheme, the upper shunt comb can be driven to lift through the arrangement of the electric telescopic rod, the purpose of adjusting the height is achieved, and meanwhile, the characteristics between the upper shunt comb and the lower shunt comb are utilized to rapidly split the cotton rolls passing through the upper shunt comb and the lower shunt comb.
As a preferred implementation mode of the carding machine with the cotton net cleaner, the rear end of the right side of the carding machine body is fixedly connected with a vertical plate, the back of the vertical plate is fixedly provided with a motor, the output end of the motor is fixedly connected with a clamping block, and one end of the winding roller is spliced with the inner cavity of the clamping block and is fixedly connected with the winding roller through a fastening bolt.
By adopting the scheme, the clamping block is driven to rotate through the motor, the winding roller is driven to rotate through the clamping block, the clean cotton net is wound through the winding roller, and winding efficiency is greatly improved.
As a preferred implementation mode of the carding machine with the cotton net cleaner, the two sides of the top of the connecting plate are fixedly connected with L-shaped mounting plates, and the mounting plates are fixedly connected with the filter box through mounting bolts.
By adopting the scheme, through the setting of installing bolt, carry out quick assembly disassembly to the connecting plate, conveniently clear up and change thin filter screen plate, prevent its in-process that uses for a long time to appear blocking up the condition.
As a preferred embodiment of the carding machine with the web cleaner, a supporting frame is fixedly connected to the center of the bottom of the carding machine body, and a guide roller is arranged on the inner side of the supporting frame.
By adopting the scheme, through the arrangement of the guide roller, the cotton web is precisely guided, and the deviation of the determined position in the conveying process is prevented.
As a preferred embodiment of the carding machine with the web cleaner, a power supply box is fixedly connected to the right side of the top of the carding machine body, and a storage battery is arranged in the inner cavity of the power supply box.
By adopting the scheme, the storage battery is arranged to be used as a backup power supply, and after the external power supply equipment stops supplying power, the storage battery can supply power to the electric equipment of the device again to maintain the normal operation of the device.
Compared with the prior art, the utility model has the beneficial effects that:
1. According to the utility model, through the characteristics of the two brush rollers, impurities and flock passing through the top and bottom of a cotton web on the surface of the brush rollers are removed, so that the impurities and flock on the cotton web are swept by the brush rollers, meanwhile, a fan sucks the impurities and flock into the brush rollers under the cooperation of an air conveying pipe, the impurities and the flock are conveyed to the inner cavity of a filter box through a dust hood and a dust suction pipe under the action of negative pressure, the impurities and the flock in the air are filtered and collected through the arrangement of a plurality of fine filter screen plates, the filtered air is conveyed to an air outlet pipe through the air conveying pipe, the air is output through the air outlet pipe, and the impurities and the flock on the cotton web are effectively cleaned up repeatedly, so that the cleanliness of the cotton web is greatly improved, and the purity of the cotton web accords with production standards.
2. According to the utility model, the motor drives the clamping block to rotate, the clamping block drives the wind-up roller to rotate, the wind-up roller is used for winding the cleaned cotton web, the winding efficiency is greatly improved, the upper shunt comb can be driven to lift by the arrangement of the electric telescopic rod, the purpose of adjusting the height is achieved, and meanwhile, the cotton rolls passing through the upper shunt comb and the lower shunt comb are rapidly split by utilizing the characteristics between the upper shunt comb and the lower shunt comb.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of a second view angle of the present utility model;
FIG. 3 is a cross-sectional view of the carding machine body of the present utility model;
fig. 4 is a top cross-sectional view of the filter box of the present utility model.
In the figure, 1, a carding machine body; 2, an electric telescopic rod, 3, an upper shunt comb, 4, a lower shunt comb, 5, a filter box, 6, a fan, 7, a dust suction pipe, 8, a brush roller, 9, a connecting plate, 10, a fine filter screen plate, 11, a vertical plate, 12, a motor, 13, a clamping block, 14 and a winding roller.
Detailed Description
Referring to fig. 1-4, a carding machine with a web cleaner comprises a carding machine body 1 and a wind-up roller 14, wherein the rear end of the right side of the carding machine body 1 is fixedly connected with a vertical plate 11, the back surface of the vertical plate 11 is fixedly provided with a motor 12, the output end of the motor 12 is fixedly connected with a clamping block 13, one end of the wind-up roller 14 is spliced with the inner cavity of the clamping block 13 and is fixedly connected with the clamping block 13 through a fastening bolt, the clamping block 13 is driven to rotate by the motor 12, the wind-up roller 14 is driven to rotate by the clamping block 13, the cleaned web is wound up by the wind-up roller 14, the winding up efficiency is greatly improved, the right side of the inner cavity of the carding machine body 1 is provided with a group of brush rollers 8, the number of the brush rollers 8 is two, the left side of the rear end of the top of the carding machine body 1 is fixedly provided with a fan 6, the output end of the fan 6 is fixedly connected with a wind outlet pipe, the input end of the fan 6 is fixedly connected with an air delivery pipe, one end of the air delivery pipe is communicated with a filter box 5, the front surface of the filter box 5 is provided with a connecting plate 9, the back surface of the connecting plate 9 and the inner cavity positioned in the filter box 5 are provided with a group of fine filter screen plates 10, the top of the filter box 5 is communicated with a dust suction pipe 7, one end of the dust suction pipe 7 and the inner cavity positioned in the carding machine body 1 are fixedly connected with a dust suction hood, as shown in fig. 3, the left side of the top of the carding machine body 1 is fixedly connected with an electric telescopic rod 2, the bottom of the electric telescopic rod 2 is fixedly connected with an upper shunt comb 3, the bottom of the inner cavity of the carding machine body 1 and the right lower part of the upper shunt comb 3 are fixedly connected with a lower shunt comb 4, the upper shunt comb 3 can be driven to lift through the arrangement of the electric telescopic rod 2 so as to achieve the purpose of adjusting the height, and meanwhile, the characteristics between the upper shunt comb 3 and the lower shunt comb 4 are utilized, the cotton rolls passing through the upper shunt comb 3 and the lower shunt comb 4 are rapidly combed, impurities are removed from the tops and bottoms of cotton nets on the surfaces of the brush rolls 8 through the characteristics of the two brush rolls 8, impurities and short velvet on the cotton nets are swept by the brush rolls 8, meanwhile, the fan 6 is used for sucking the brush rolls 8 to sweep the impurities and the short velvet under the cooperation of the air conveying pipes, the impurities and the short velvet are conveyed to the inner cavity of the filter box 5 through the dust suction hood and the dust suction pipe 7 under the action of negative pressure, the impurities and the short velvet in air are filtered and collected through the arrangement of the plurality of fine filter screen plates 10, the filtered air is conveyed to the air outlet pipe through the air conveying pipes, and the air is output through the air outlet pipes, so the impurities and the short velvet on the cotton nets are repeatedly cleaned effectively, so that the cleanliness of the cotton nets is greatly improved, and the cotton nets accord with production standards.
See the figure 1, the equal fixedly connected with L type mounting panel in both sides at connecting plate 9 top, and through mounting bolt fixed connection between mounting panel and the rose box 5, through mounting bolt's setting, carry out quick assembly disassembly to connecting plate 9, conveniently clear up and change thin filter screen board 10, prevent its circumstances of jam in the in-process that uses for a long time, see the figure 3, the center department fixedly connected with support frame of carding machine body 1 bottom, and the inboard of support frame is equipped with the guide roll, through the setting of guide roll, carry out accurate direction to the cotton web, prevent its in-process skew established position of carrying, see the figure 1, the right side fixedly connected with power box at carding machine body 1 top, and the inner chamber of power box is equipped with the battery, use as the backup power supply through the setting of battery, after external power supply equipment stops supplying power, the accessible battery supplies power to the consumer of device again, maintain the normal operating of device.
When in use, firstly, a roller wound with a cotton roll is placed on a placement frame on the left side of a carding machine body 1, after the placement, the cotton roll is stretched into from a feed inlet on the left side of the carding machine body 1, and sequentially passes through the surfaces of an upper shunt comb 3, a lower shunt comb 4, a guide roller and a brush roller 8, secondly, the cotton roll is pulled out from a guide inlet on the right side of the carding machine body 1, then the cotton roll is wound on the surface of a winding roller 14, after the winding is completed, a clamping block 13 is driven by a motor 12 to rotate, the winding roller 14 is driven by the clamping block 13 to rotate, the cleaned cotton web is wound by the winding roller 14, in the winding process, the upper shunt comb 3 is driven by an electric telescopic rod 2 to lift, the distance between the upper shunt comb 3 and the lower shunt comb 4 is regulated, and simultaneously, the characteristics between the upper shunt comb 3 and the lower shunt comb 4 are utilized, the cotton rolls passing through the upper shunt comb 3 and the lower shunt comb 4 are rapidly combed, the impurities are removed from the top and the bottom of the cotton web passing through the surface of the brush roller 8 by the characteristics of the two brush rollers 8, impurities and short velvet on the cotton web are swept by the brush roller 8, meanwhile, the fan 6 sucks the impurities and the short velvet into the brush roller 8 under the matching of the air conveying pipe, the impurities and the short velvet are conveyed to the inner cavity of the filter box 5 through the dust hood and the dust collecting pipe 7 under the action of negative pressure, the impurities and the short velvet in the air are filtered and collected through the arrangement of the plurality of fine filter screen plates 10, the filtered air is conveyed to the air outlet pipe through the air conveying pipe, and the air is output through the air outlet pipe, so the impurities and the short velvet on the cotton web are cleaned effectively repeatedly, the cleanliness of the cotton web is greatly improved, and the cotton web accords with the production standard.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420599389.5U CN222294291U (en) | 2024-03-27 | 2024-03-27 | Carding machine with cotton net cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420599389.5U CN222294291U (en) | 2024-03-27 | 2024-03-27 | Carding machine with cotton net cleaner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222294291U true CN222294291U (en) | 2025-01-03 |
Family
ID=93968417
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420599389.5U Active CN222294291U (en) | 2024-03-27 | 2024-03-27 | Carding machine with cotton net cleaner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222294291U (en) |
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2024
- 2024-03-27 CN CN202420599389.5U patent/CN222294291U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20250402 Address after: 414000 Cross Street, Chengguan Town, Pingjiang County, Yueyang City, Hunan Province Patentee after: Hunan Huiyuanxuan Cosmetics Co.,Ltd. Country or region after: China Address before: 642150 Rehabilitation East Road (Industrial Park), Jin'e Town, Longchang City, Neijiang City, Sichuan Province Patentee before: Longchang Tianyun Textile Co.,Ltd. Country or region before: China |