[go: up one dir, main page]

CN222294165U - Slag removal device - Google Patents

Slag removal device Download PDF

Info

Publication number
CN222294165U
CN222294165U CN202421052478.4U CN202421052478U CN222294165U CN 222294165 U CN222294165 U CN 222294165U CN 202421052478 U CN202421052478 U CN 202421052478U CN 222294165 U CN222294165 U CN 222294165U
Authority
CN
China
Prior art keywords
slag
zinc
scooping
plate
drive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202421052478.4U
Other languages
Chinese (zh)
Inventor
吕皓杰
李永亮
牛崇宇
王博卉
王美玉
李硕
李润康
王彦刚
段啸天
孟凡峻
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hebei Jingye Kuanban Technology Co ltd
Original Assignee
Hebei Jingye Kuanban Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hebei Jingye Kuanban Technology Co ltd filed Critical Hebei Jingye Kuanban Technology Co ltd
Priority to CN202421052478.4U priority Critical patent/CN222294165U/en
Application granted granted Critical
Publication of CN222294165U publication Critical patent/CN222294165U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Landscapes

  • Coating With Molten Metal (AREA)

Abstract

本申请公开了一种除渣装置,涉及冶金设备技术领域,该除渣装置用于清理锌锅内浮在锌液液面上的锌渣,锌锅具有沿第一方向相对设置的第一端和第二端以及沿第二方向相对设置的第一边侧和第二边侧,第一方向与第二方向相垂直;除渣装置包括扒渣机构,扒渣机构包括:第一扒渣板,设置在锌锅内靠近第一端的区域;第一驱动件,用于驱使第一扒渣板将位于锌液液面中间区域的锌渣扒向第一边侧和/或第二边侧;第二扒渣板,设置在锌锅内靠近第一边侧和/或第二边侧的区域;第二驱动件,用于驱使第二扒渣板将靠近第一边侧和/或第二边侧的锌渣由第一端扒向第二端。上述技术方案中,第一扒渣板和第二扒渣板相互配合可快速将锌渣集聚在一起并可集中清除。

The present application discloses a slag removal device, which relates to the technical field of metallurgical equipment. The slag removal device is used to clean zinc slag floating on the surface of zinc liquid in a zinc pot. The zinc pot has a first end and a second end arranged relatively along a first direction and a first side and a second side arranged relatively along a second direction, and the first direction is perpendicular to the second direction. The slag removal device includes a slag scraping mechanism, which includes: a first slag scraping plate, which is arranged in the zinc pot in an area close to the first end; a first driving member, which is used to drive the first slag scraping plate to scrape the zinc slag located in the middle area of the zinc liquid surface to the first side and/or the second side; a second slag scraping plate, which is arranged in the zinc pot in an area close to the first side and/or the second side; and a second driving member, which is used to drive the second slag scraping plate to scrape the zinc slag close to the first side and/or the second side from the first end to the second end. In the above technical solution, the first slag scraping plate and the second slag scraping plate cooperate with each other to quickly gather the zinc slag together and remove it in a centralized manner.

Description

Slag removing device
Technical Field
The application relates to the technical field of metallurgical equipment, in particular to a slag removing device.
Background
Hot galvanizing is a surface treatment mode commonly used for workpieces such as strip steel, and the workpieces can react with zinc liquid in the galvanizing process to generate zinc slag which is remained in a zinc pot, wherein the generation of the zinc slag is an important factor influencing the surface quality of a hot galvanized product, and the control of the zinc slag is a key for producing a high-quality galvanized product.
In the prior art, zinc slag in a zinc pot is manually removed by means of a manual tool, the zinc slag is not easy to gather together in the manual zinc slag removing process, and the operation difficulty is high.
Disclosure of utility model
Therefore, the application aims to provide a deslagging device which is used for solving the technical problems that zinc slag in a zinc pot is difficult to gather and is unfavorable for cleaning in the prior art.
In order to achieve at least one of the above objects, the present application provides the following technical solutions:
The embodiment of the application provides a slag removing device which is used for removing zinc slag floating on the liquid level of zinc liquid in a zinc pot, wherein the zinc pot is provided with a first end and a second end which are oppositely arranged along a first direction and a first side and a second side which are oppositely arranged along a second direction, the first direction and the second direction are perpendicular, and both the first direction and the second direction are parallel to the liquid level of zinc liquid;
The drossing mechanism includes the slag raking mechanism, and the slag raking mechanism includes:
The first slag removing plate is arranged in the zinc pot at a region close to the first end in the slag removing process;
A first driving member configured to drive the first slag-raking plate to rak zinc slag located in a middle region of a liquid level of the zinc liquid toward the first side and/or the second side;
a second slag skimming plate disposed in the zinc pot near the first side and/or the second side during the slag skimming process, and
And a second driving member configured to drive the second slag-raking plate to rak zinc dross adjacent the first side and/or the second side from the first end to the second end.
In some embodiments, the first drive member is fixed to a doctor blade of a roller arm structure for immersing the strip in the molten zinc;
The output shaft of the first driving piece is connected with the first slag removing plate and can drive the first slag removing plate to swing around the output shaft on the zinc liquid level, so that zinc slag in the middle area of the zinc liquid level can be removed to the first side or the second side.
In some embodiments, an end of the second slag plate proximate to the first side or the second side during slag skimming is defined as a proximate end;
defining one end of the second slag removing plate far away from the first side or the second side in the slag removing process as a far-away end;
The adjacent end and the far end are arranged in a staggered manner in the second direction, and the adjacent end is closer to the first end than the far end in the slag skimming process.
In some embodiments, the deslagging device further comprises a frame, and the second drive is mounted to the frame;
The second driving piece is a two-axis displacement platform, and the output end of the two-axis displacement platform is connected with the second slag skimming plate and can drive the second slag skimming plate to move along the first direction and the third direction;
Wherein the third direction is perpendicular to the liquid level of the zinc liquid.
In some embodiments, the number of the second slag-raking plates is two, and the two second slag-raking plates are oppositely arranged along the second direction;
The number of the second driving parts is two, and the two second driving parts drive the two second slag skimming plates to move correspondingly one by one.
In some embodiments, the slag removal device further comprises a slag scooping mechanism comprising:
A slag scooping bucket for scooping out the zinc slag accumulated in the area near the second end in the zinc pot, and
The third driving piece is configured to drive the slag scooping bucket to perform slag scooping operation.
In some embodiments, the number of the slag scoops is two, and the two slag scoops are oppositely arranged along the second direction;
The two slag scoops can move and fold in opposite directions so as to scoop up zinc slag and limit the zinc slag in the two slag scoops.
In some embodiments, the deslagging device further comprises a frame, and the third drive is mounted to the frame;
The third driving piece is a triaxial displacement platform, and the output end of the triaxial displacement platform is connected with the slag scooping bucket and can drive the slag scooping bucket to move along the first direction, the second direction and the third direction;
Wherein the third direction is perpendicular to the liquid level of the zinc liquid.
In some embodiments, the slag dragging mechanism further comprises:
And the collecting part is used for containing zinc slag fished out by the slag scooping hopper.
In some embodiments, holes through which zinc liquid can pass are formed in the first slag scraping plate, the second slag scraping plate and the slag scooping bucket.
According to the technical scheme, the slag raking mechanism comprises the first slag raking plate and the second slag raking plate, the first slag raking plate can raking zinc slag in the middle area of zinc liquid to two sides of the zinc pot, zinc slag on two sides of the zinc pot can be gathered from the first end of the zinc pot of the second slag raking plate to the second end of the zinc pot, so that zinc slag can be removed in a concentrated mode, in addition, the first slag raking plate and the second slag raking plate can be driven by machine mechanisms such as a first driving piece and a second driving piece respectively, working strength is reduced, and physical health of workers is facilitated.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic top view of a deslagging device applied to a zinc pot according to some embodiments of the present application;
FIG. 2 is a schematic view illustrating a connection structure between a second slag-raking plate and a second driving member according to some embodiments of the present application;
Fig. 3 is a schematic diagram of a connection structure between a slag scooping bucket and a third driving member according to some embodiments of the present application.
The reference numerals are as follows:
1. Zinc pot 11, first end 12, second end 13, first side 14, second side;
21. a first slag scraping plate 22 and a first driving piece;
31. the second slag removing plate 32, a second driving piece 321, a second horizontal sliding part 322 and a second vertical lifting part;
41. 42 parts of slag scooping hopper, 421 parts of third driving piece, 422 parts of third longitudinal translation part, 422 parts of third vertical lifting part, 423 parts of third transverse translation part, 43 parts of collection part;
5. A frame;
6. A roller arm structure 61 and a scraper;
x, first direction, Z, second direction, Y and third direction.
Detailed Description
The application is further described in detail below by means of the figures and examples. The features and advantages of the present application will become more apparent from the description.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs, the terms used herein are for the purpose of describing particular embodiments only and are not intended to be limiting of the application, and the terms "include" and "have" and any variations thereof in the description of the application and the above description of the drawings are intended to cover non-exclusive inclusions.
Reference in the specification to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the described embodiments of the application may be combined with other embodiments.
The word "exemplary" when used in reference to the present application is intended to mean "serving as an example, embodiment, or illustration. Any embodiment described as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments. Although various aspects of the embodiments are illustrated in the accompanying drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
In the description of the present application, the technical terms "first," "second," "third," etc. are used merely to distinguish between different objects and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, a particular order or a primary or secondary relationship.
In the description of the present application, the technical term "and/or" is merely an association relation describing the association object, and means that three kinds of relations may exist, for example, a and/or B, and that three kinds of cases where a exists alone, while a and B exist alone, exist alone may be represented. In this context, the character "/" generally indicates that the associated object is an "or" relationship.
In the description of the present application, the positional or positional relationship indicated by the technical terms such as "upper", "lower", "inner", "outer", "front", "rear", "left", "right", "top", "bottom", etc. are based on the positional or positional relationship in the operation state of the present application, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in the specific orientation, and thus are not to be construed as limiting the present application.
In the description of the present application, the technical terms "mounted," "connected," "secured," and the like are to be construed broadly unless otherwise specifically indicated and defined. For example, the components may be fixedly connected, detachably connected or integrally connected, mechanically connected or electrically connected, directly connected or indirectly connected through an intermediate medium, and communicated with each other inside the two components or the interaction relationship of the two components. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
In the description of the present application, unless expressly stated or limited otherwise, a first feature "up" or "down" on a second feature may be that the first and second features are in direct contact, or that the first and second features are in indirect contact via an intermediary. Moreover, a first feature "above," "over" and "on" a second feature may be a first feature directly above or obliquely above the second feature, or simply indicate that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
In the description of the present application, the meaning of "plurality" is two or more (including two) unless otherwise specifically defined.
In the description of the present application, the same reference numerals denote the same components, and detailed descriptions of the same components are omitted in different embodiments for the sake of brevity. It should be understood that the thickness, length, etc. dimensions of the various components in the embodiments of the application shown in the drawings, as well as the overall thickness, length, etc. dimensions of the integrated device, are merely illustrative and should not be construed as limiting the application in any way.
Before describing the embodiments of the present application, the reasons for the problem that the zinc slag on the liquid surface of the zinc liquid is difficult to accumulate and clean in the related art are analyzed, and the technical scheme of the embodiments of the present application is obtained through reasonable analysis.
In the related art, a hot galvanizing process is a common metal corrosion prevention method, and the principle is to coat a zinc layer on the surface of a metal to prevent the metal from being oxidized and corroded. This process is also called hot dip galvanization or hot dip galvanization, and is a technique of immersing a metal such as a steel strip in a molten liquid metal or alloy to obtain a plated layer. In particular, the process of hot galvanizing can be divided into three main parts, pretreatment, hot dip galvanizing and post-treatment. The main purpose of pretreatment is to remove greasy dirt, dust and rust on the surface of workpieces such as strip steel, and the like, and the pretreatment generally comprises degreasing (if needed), pickling, deweighting, water washing, plating assistance, drying and the like. These steps ensure that the workpiece is in a clean and activated state prior to hot dip galvanization. In the hot dip galvanization stage, the pre-treated workpiece is immersed in a molten zinc bath at a temperature of about 450 ℃. In this process, zinc reacts with and diffuses from the metal surface to form a uniform, dense zinc-iron alloy coating. The coating has excellent corrosion resistance and can provide durable corrosion protection in the fields of outdoor equipment, building structures, pipelines, power equipment and the like. In the post-treatment stage, the galvanized workpiece is subjected to operations such as cooling, passivation and the like so as to ensure that the plating layer on the surface of the galvanized workpiece has optimal performance. Wherein, the cooling usually adopts an air cooling or water cooling mode to quickly convert the surface liquid zinc into solid crystalline zinc. And passivation is to prevent white rust of the workpiece during long-term storage and transportation. In general, the hot galvanizing process is an effective metal corrosion prevention method, and the plating layer is uniform and compact and has strong corrosion resistance, so that the service life of a metal product can be greatly prolonged. Meanwhile, the process has the advantages of simple and convenient operation, low cost and the like, and is widely applied to various fields.
In the hot galvanizing process of the strip steel, because zinc materials are continuously supplemented in the zinc pot, meanwhile, the zinc materials can also bring a lot of impurities into the zinc pot, a lot of scum (zinc slag) can be generated on the zinc liquid surface, and if the scum is not cleaned in time, the galvanization quality of the strip steel surface can be greatly influenced. At present, zinc slag in a zinc pot is manually removed by means of a manual tool, the zinc slag is not easy to gather together in the manual zinc slag removing process, and the operation difficulty is high.
The application provides a slag removing device which comprises a slag removing mechanism, wherein the slag removing mechanism comprises a first slag removing plate and a second slag removing plate, in the slag removing process, the first slag removing plate is driven by a first driving piece to remove zinc slag positioned in the middle area of the liquid level of zinc liquid to two sides of a zinc pot, and the second slag removing plate is driven by a second driving piece to remove zinc slag close to two sides of the zinc pot from one end to the other end so as to be beneficial to centralized cleaning of the zinc slag, thereby solving the technical problems that zinc slag in the zinc pot is difficult to collect and is unfavorable to clean in the prior art.
Technical solutions of embodiments of the present application will be described in detail below with reference to the accompanying drawings, and technical features of different embodiments of the present application described below may be combined with each other as long as they do not collide with each other.
Referring to fig. 1 to 3 together, fig. 1 is a schematic top view of a slag removing device applied to a zinc pot according to some embodiments of the present application, fig. 2 is a schematic connection structure between a second slag removing plate and a second driving member according to some embodiments of the present application, and fig. 3 is a schematic connection structure between a slag scooping bucket and a third driving member according to some embodiments of the present application.
In the embodiment of the application, as shown in fig. 1 to 3, the deslagging device is mainly used for cleaning zinc slag floating on the liquid level of zinc in a zinc pot 1, when deslagging operation is carried out, the deslagging device and the zinc pot 1 have relative position relation, and for convenience of description, the position of the zinc pot 1 is firstly determined, specifically, the zinc pot 1 is provided with a first end 11 and a second end 12 which are oppositely arranged along a first direction X, and the zinc pot 1 is also provided with a first side 13 and a second side 14 which are oppositely arranged along a second direction Z, wherein the first direction X and the second direction Z are perpendicular, and both are parallel to the liquid level of zinc.
In this embodiment, the slag removing device includes a slag removing mechanism, the slag removing mechanism includes a first slag removing plate 21, a first driving member 22, a second slag removing plate 31, and a second driving member 32, the first driving member 22 is used for driving the first slag removing plate 21 to perform a slag removing operation, and the second driving member 32 is used for driving the second slag removing plate 31 to perform a slag removing operation.
In the process of skimming, the primary function of the first skimming plate 21 is to skim the zinc dross floating in the middle area of the liquid level of the zinc liquid in the second direction Z toward the side of the zinc pot 1. Specifically, at least in the case of performing the slag removing operation, the first slag removing plate 21 is disposed in the zinc pot 1 near the first end 11, and the first slag removing plate 21 may be driven by the first driving member 22 and remove the zinc slag located in the middle area of the zinc liquid surface to the first side 13 and/or the second side 14, that is, the first slag removing plate 21 may remove the zinc slag in the middle area of the zinc liquid surface to the first side 13 only, or the first slag removing plate 21 may remove the zinc slag in the middle area of the zinc liquid surface to the second side 14 only, or the first slag removing plate 21 may remove the zinc slag in the middle area of the zinc liquid surface to the first side 13 and the second side 14, respectively.
Alternatively, the first slag runner 21 may be positioned in a central region of the liquid level of the zinc so that the first slag runner 21 is capable of slag runner to both the first side 13 and the second side 14.
Optionally, the bottom of the first slag-removing plate 21 may be slightly higher than the liquid level of the zinc liquid during operation, so that under the condition that the first slag-removing plate 21 can remove zinc slag, the influence of the first slag-removing plate 21 on the zinc liquid caused by larger fluctuation can be reduced, and the influence on the galvanization process of the strip steel can be avoided.
In the process of skimming, the second skimming plate 31 mainly aims to collect zinc dross floating on two sides of the liquid level of the zinc from the first end 11 near the zinc pot 1 to a collecting area near the second end 12 so as to facilitate centralized cleaning. Specifically, at least in the case of performing the skimming work, the second skimming plate 31 is disposed in the zinc pot 1 near the first side 13 and/or the second side 14, and the second skimming plate 31 can be driven by the second driving member 32 and skim the zinc dross near the first side 13 and/or the second side 14 from the first end 11 to the second end 12. The second slag-removing plate 31 is used in combination with the first slag-removing plate 21, and when the first slag-removing plate 21 is used to remove slag from the first side 13, the second slag-removing plate 31 is disposed in the zinc pot 1 at a position near the first side 13 and the second side 14, and when the first slag-removing plate 21 is used to remove slag from the second side 14, the second slag-removing plate 31 is disposed in the zinc pot 1 at a position near the second side 14 and the second end 12 is removed from the first side 11, and when the first slag-removing plate 21 is used to remove slag from the first side 13 and the second side 14, the second slag-removing plate 31 is disposed at the first side 13 and the second side 14, respectively, and the zinc slag in the position near the first side 13 and the second side 14 is removed from the first end 11 to the second end 12.
Alternatively, the bottom of the first slag-off plate 21 may be in slight contact with the liquid level during operation so as to be able to better transport the zinc slag floating on the liquid level from the first end 11 to the second end 12.
In this embodiment, a slag removing mechanism is provided, the slag removing mechanism includes a first slag removing plate 21 and a second slag removing plate 31, the first slag removing plate 21 can remove zinc slag in the middle area of zinc liquid to two sides of the zinc pot 1, and zinc slag at two sides of the zinc pot 1 is collected by the first end 11 of the zinc pot 1 of the second slag removing plate 31 to the second end 12 so as to facilitate centralized removal of zinc slag, in addition, the first slag removing plate 21 and the second slag removing plate 31 can be driven by a first driving member 22, a second driving member 32 and other machine mechanisms respectively, so that the working strength is reduced, and the physical health of workers is facilitated.
In some embodiments, as shown in fig. 1, the first drive member 22 is secured to a doctor blade 61 of a roller arm structure 6 for immersing the strip in a molten zinc.
The roller arm structure 6 may be a three-roller six-arm device, which mainly plays a key role in the galvanization process of workpieces such as strip steel, and mainly comprises a sinking roller, a stabilizing roller, a correcting roller and six support arms for supporting the three rollers to be immersed in the zinc pot 1, and is commonly called as a three-roller six-arm. The working principle of the device is that the transmission and conversion of power are realized through the engagement between rollers. Specifically, the three-roller six-arm device works on the principle that the roller positions are adjusted by first, the three rollers need to be adjusted to the proper positions to accommodate the thickness of the metal blank and the required plastic deformation. And lifting the upper roller, namely lifting the middle upper roller upwards to lift the metal blank and drive the metal blank to start to be conveyed among the three rollers when the upper roller starts to work. Bending press, namely after the metal blank is conveyed between three rollers, the rollers respectively apply downward pressure to bend and deform the metal blank. The height of the upper roller lift and the pressure of the rollers can be adjusted to control the plastic deformation of the metal blank. And (3) transmission and conveying, namely continuously transmitting the rollers forwards, and conveying the metal blank to the position of the next group of rollers. This process may be repeated a number of times until the metal blank has reached the desired shape.
The role of the doctor 61 (also called air knife or air knife) in a three-roll six-arm device is particularly critical in the galvanization process. The main function of the doctor blade 61 is to adjust and control the thickness of the galvanising layer. When the strip steel passes through the zinc liquid, the zinc liquid can be attached to the surface of the strip steel to form a zinc layer. The doctor blade 61 blows off the excess zinc liquid by blowing high-pressure gas (typically air or nitrogen) against the surface of the strip, thereby controlling the thickness of the zinc layer. The doctor 61 operates on the principle that the zinc layer on the surface of the strip is brought to a predetermined thickness by precisely controlling the intensity, angle and distribution of the air flow. The intensity, speed and distribution of the air flow can be achieved by adjusting the position, angle and air flow control valve of the doctor 61. The importance of the doctor blade 61 in the galvanization process is that it directly affects the quality and appearance of the galvanization layer. If the galvanized layer is too thick, the cost and weight of the material may be increased while the mechanical properties and processability thereof may be affected, and if the galvanized layer is too thin, the requirements of corrosion resistance and decoration may not be satisfied. Therefore, by precisely controlling the operation of the doctor blade 61, it is possible to ensure that the galvanized layer has a uniform and stable thickness and good appearance quality. In addition, the doctor blade 61 is required to have wear, corrosion and high temperature resistance characteristics to accommodate the high temperature and corrosive environment of the zinc bath. Therefore, the material selection, processing and maintenance of the doctor blade 61 are also important factors to ensure a stable operation of the galvanization process. In summary, the doctor blade 61 plays a critical role in the galvanization process, which ensures that the galvanized sheet has excellent quality and performance by adjusting and controlling the thickness of the galvanization layer.
It should be noted that, in the galvanization process, after the strip steel is immersed in the zinc liquid by the three-roller six-arm device, the scraper 61 is generally located on the zinc liquid surface and near the first end 11 of the zinc pot 1, and in order to ensure that the first slag-removing plate 21 can perform better slag-removing operation, the first driving member 22 may be fixed at the middle position of the scraper 61, and the first driving member 22 and the first slag-removing plate 21 may move together with the scraper 61. In addition, the output shaft of the first driving member 22 is connected to the first slag-removing plate 21 and is capable of driving the first slag-removing plate 21 to swing around the output shaft over the zinc liquid surface so that the zinc slag located in the middle region of the zinc liquid surface can be removed to the first side 13 or the second side 14.
Alternatively, the first driving member 22 is a motor that can be rotated forward and backward so as to be capable of driving the first slag-raking plate 21 to swing.
In addition, the first slag-removing plate 21 adopts swinging motion to continuously remove the zinc slag floating in the middle area of the liquid level of the zinc liquid to the first side 13 and the second side 14, thereby improving the working efficiency.
In some embodiments, as shown in fig. 1 and 2, an end of the second slag plate 31 near the first side 13 or the second side 14 during slag skimming is defined as a proximal end, and an end of the second slag plate 31 far from the first side 13 or the second side 14 during slag skimming is defined as a distal end, wherein the proximal end and the distal end are offset in the second direction Z, and the proximal end is closer to the first end 11 than the distal end during slag skimming. The above structural design can make the second slag-raking plate 31 form an included angle alpha with the first direction X.
Alternatively, the included angle alpha has a value range of 25 DEG.ltoreq.alpha.ltoreq.75 deg.
Optionally, the adjacent end of the second slag-removing plate 31 is disposed proximate to the inner wall of the zinc pot 1 with a gap therebetween, the gap being primarily for ensuring that the second slag-removing plate 31 does not interfere with the zinc pot 1 during the slag-removing operation and the gap does not allow zinc slag to pass therethrough.
The design of forming an included angle between the second slag-removing plate 31 and the first direction X is adopted in the embodiment, so that the situation that zinc slag is accumulated more and separated from the far end of the second slag-removing plate 31 in the slag-removing process can be avoided, the slag-removing effect of the second slag-removing plate 31 can be optimized, and the working efficiency can be improved.
In some embodiments, as shown in fig. 1 and 2, the deslagging device further comprises a frame 5, the frame 5 is fixedly arranged relative to the zinc pot 1, the frame 5 can serve as a supporting structure of the whole deslagging device, and the second driving piece 32 can be mounted on the frame 5.
Optionally, the second driving member 32 is a two-axis displacement platform, and an output end of the two-axis displacement platform is connected with the second slag-removing plate 31 and can drive the second slag-removing plate 31 to move along the first direction X and the third direction Y, wherein the third direction Y is perpendicular to the liquid level of the molten zinc.
The second driving member 32 includes a second horizontal sliding portion 321 and a second vertical lifting portion 322, the second horizontal sliding portion 321 and the frame 5 are connected by a sliding fit structure of a sliding chute and a sliding rail, the second horizontal sliding portion 321 can slide reciprocally along a first direction X on the frame 5 under the driving of a motor and a chain transmission mechanism, the second vertical lifting portion 322 is fixed on the second horizontal sliding portion 321, the second vertical lifting portion 322 may be a telescopic cylinder and an output end thereof can move reciprocally along a third direction Y, the second slag removing plate 31 is fixedly connected to an output end of the second vertical lifting portion 322, the second slag removing plate 31 can be driven to move reciprocally along the first direction X by the second horizontal sliding portion 321, and the second slag removing plate 31 can be driven to move reciprocally along the third direction Y by the second vertical lifting portion 322. Based on the above structure, the second slag-removing plate 31 may be operated such that the initial position of the second slag-removing plate 31 is above the area of the first side 13 or the second side 14 near the first end 11, and when in operation, the second vertical lifting portion 322 drives the second slag-removing plate 31 to move down along the third direction Y and to slightly submerge the bottom of the second slag-removing plate 31 into the zinc liquid, then the second horizontal sliding portion 321 drives the second slag-removing plate 31 to move from the first end 11 toward the second end 12 along the first direction X so as to remove the zinc slag toward the gathering area near the second end 12, then the second vertical lifting portion 322 drives the second slag-removing plate 31 to move up along the third direction Y and to separate the bottom of the second slag-removing plate 31 from the zinc liquid surface, and then the second horizontal sliding portion 321 drives the second slag-removing plate 31 to move from the second end 12 toward the first end 11 along the first direction X to the initial position.
Optionally, the number of the second slag-removing plates 31 is two, and the two second slag-removing plates 31 are oppositely arranged along the second direction Z, namely, one second slag-removing plate 31 of the two second slag-removing plates 31 acts on the area close to the first side 13 of the zinc pot 1, and the other second slag-removing plate 31 acts on the area close to the second side 14 of the zinc pot 1, and it is noted that the two second slag-removing plates 31 do not interfere with the zinc pot 1 and the roller arm structure 6 when the slag-removing operation is performed. Correspondingly, the number of the second driving pieces 32 is two, and the two second driving pieces 32 drive the two second slag-raking plates 31 to move in a one-to-one correspondence.
In this embodiment, the second driving member 32 is set as a two-axis displacement platform, so that the second slag-removing plate 31 can be driven to complete the movement in the first direction X and the third direction Y, the second slag-removing plate 31 can be made to work circularly, the slag-removing operation can be completed rapidly, and the above structure replaces the manual work with mechanical equipment, so that the working efficiency can be improved and the labor intensity of workers can be reduced.
In some embodiments, as shown in fig. 1 and 3, the slag removing device further comprises a slag scooping mechanism, the slag scooping mechanism is matched with the slag skimming mechanism, and after the slag skimming mechanism gathers zinc slag in the area of the zinc pot 1 near the second end 12, the slag scooping mechanism can scoop out the zinc slag in the area.
Specifically, the slag scooping mechanism comprises a slag scooping bucket 41 and a third driving piece 42, and the slag scooping bucket 41 can be driven by the third driving piece 42 and can scoop out zinc slag accumulated in the area, close to the second end 12, of the zinc pot 1.
Optionally, the number of the slag scoops 41 is two, the two slag scoops 41 are oppositely arranged along the second direction Z, and the two slag scoops 41 can move and fold in opposite directions so as to scoop up zinc slag and limit the zinc slag in the two slag scoops 41. It will be appreciated that the two slag scoops 41 can also be moved away from each other and opened to pour out the zinc dross therein.
Alternatively, the inner bottom surface of the slag scooping bucket 41 may be designed as an inclined surface, so that zinc slag can roll down the inclined surface by gravity after the two slag scooping buckets 41 are opened.
Optionally, the deslagging device further comprises a frame 5, the frame 5 and the zinc pot 1 are relatively fixedly arranged, the frame 5 can serve as a supporting structure of the whole deslagging device, and the third driving piece 42 can be mounted on the frame 5.
Optionally, the third driving member 42 is a triaxial displacement platform, and an output end of the triaxial displacement platform is connected with the slag scooping bucket 41 and can drive the slag scooping bucket 41 to move along a first direction X, a second direction Z and a third direction Y, wherein the third direction Y is perpendicular to the liquid level of the molten zinc.
The third driving member 42 includes a third longitudinal translation portion 421, a third vertical lifting portion 422 and a third transverse translation portion 423, the third longitudinal translation portion 421 and the frame 5 are connected by a sliding fit structure of a sliding groove and a sliding rail, the third longitudinal translation portion 421 can slide reciprocally along a first direction X on the frame 5 under the driving of a motor and a chain transmission mechanism, the third vertical lifting portion 422 is fixed on the third longitudinal translation portion 421, the third vertical lifting portion 422 can be a telescopic cylinder, the output end of the third vertical lifting portion 422 can move reciprocally along a third direction Y, the third transverse translation portion 423 is fixed on the output end of the third vertical lifting portion 422, the third transverse translation portion 423 can be a bidirectional screw, the bidirectional screw is a mechanical transmission device for making two sections of threads with different directions on one screw, specifically, one section is a right-handed thread and is provided with a right-handed nut, the other section is a left-handed thread and is provided with a left-handed nut, the right-handed nut and the left-handed nut is respectively connected with a slag scooping bucket 41, and when the two nuts are rotated towards each other, the two nuts can move towards each other along with the direction Z or the direction of the two screw, and the two screw can move towards each other along with the direction Z. Based on the above structure, the operation process of the slag scooping hoppers 41 is as follows, the initial positions of the two slag scooping hoppers 41 can be respectively the upper part of the area of the first side 13 close to the second end 12 and the upper part of the area of the second side 14 close to the second end 12, the two slag scooping hoppers 41 are in an opened state, when the zinc pot is operated, the third vertical translation part 421 drives the two slag scooping hoppers 41 to move downwards along the third direction Y and submerge the bottoms of the two slag scooping hoppers 41 into zinc liquid, then the third horizontal translation part 423 drives the two slag scooping hoppers 41 to move towards each other and fold so as to limit zinc slag between the two slag scooping hoppers 41, then the third vertical translation part 422 drives the two slag scooping hoppers 41 to move upwards along the third direction Y and enable the two slag scooping hoppers 41 to be separated from the liquid level of the zinc liquid, and then the third longitudinal translation part 421 drives the two slag scooping hoppers 41 and zinc slag in the zinc pot 1 to move outside the first direction X, and the third horizontal translation part 423 drives the two slag scooping hoppers 41 to move backwards and then the zinc pot 1 to move backwards to the initial position X.
Further, the slag scooping mechanism further comprises a collecting part 43, the collecting part 43 can be placed at a zinc slag collecting position outside the zinc pot 1, the collecting part 43 can be used for containing zinc slag scooped out by the slag scooping hopper 41, and unified treatment can be carried out after the zinc slag is collected.
Alternatively, the collecting portion 43 may be a tray or a basket opened at an upper portion.
The slag scooping mechanism is arranged and can be matched with the slag raking mechanism, so that zinc slag accumulated by the slag raking mechanism can be rapidly removed out of the zinc pot 1, and the zinc slag is concentrated to the collecting part 43 for subsequent unified treatment.
In some embodiments, as shown in fig. 2 and 3, holes through which the zinc liquid can pass are formed in each of the first slag runner 21, the second slag runner 31, and the slag scooper 41.
In this embodiment, holes are designed on the first slag removing plate 21, the second slag removing plate 31 and the slag scooping bucket 41, so that the flow of zinc liquid can be used in the process of slag removing and slag scooping, the influence on the flow of zinc liquid is reduced, and the influence on the galvanization process is further reduced.
It should be noted that the above embodiments are only used to illustrate the technical solution of the present application, but not to limit the technical solution of the present application, and although the detailed description of the present application is given with reference to the above embodiments, it should be understood by those skilled in the art that the technical solution described in the above embodiments may be modified or some or all technical features may be equivalently replaced, and these modifications or substitutions do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the present application, and all the modifications or substitutions are included in the scope of the claims and the specification of the present application. In particular, the technical features mentioned in the respective embodiments may be combined in any manner as long as there is no structural conflict. The present application is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the claims.

Claims (10)

1. A slag removal device for removing zinc slag floating on a zinc liquid level in a zinc pot, the zinc pot having a first end and a second end disposed opposite in a first direction and a first side and a second side disposed opposite in a second direction, the first direction being perpendicular to the second direction and both being parallel to the zinc liquid level, characterized in that,
The slag removal device comprises a slag removal mechanism, and the slag removal mechanism comprises:
the first slag removing plate is arranged in the zinc pot and is close to the first end in the slag removing process;
A first drive configured to drive the first slag-stripping plate to strip zinc slag located in a central region of the zinc liquid level toward the first side and/or the second side;
a second skimming plate disposed in the zinc pot at a region near the first side and/or the second side during skimming, and
A second drive configured for driving the second slag-stripping plate to strip zinc dross adjacent to the first side and/or the second side from the first end to the second end.
2. The slag removal apparatus as claimed in claim 1, wherein,
The first driving piece is fixed on a scraper of a roller arm structure for immersing the strip steel in the zinc liquid;
The output shaft of the first driving piece is connected with the first slag skimming plate and can drive the first slag skimming plate to swing around the output shaft on the zinc liquid level, so that zinc slag in the middle area of the zinc liquid level can be scraped to the first side or the second side.
3. The slag removal apparatus as claimed in claim 1, wherein,
Defining one end of the second slag removing plate, which is close to the first side or the second side, as an adjacent end in the slag removing process;
Defining one end of the second slag removing plate away from the first side or the second side as a far end in the slag removing process;
The adjacent end and the far end are arranged in a staggered manner in the second direction, and the adjacent end is closer to the first end than the far end in the process of skimming.
4. The slag removal apparatus as claimed in claim 1, wherein,
The deslagging device further comprises a frame, and the second driving piece is arranged on the frame;
The second driving piece is a two-axis displacement platform, and the output end of the two-axis displacement platform is connected with the second slag skimming plate and can drive the second slag skimming plate to move along the first direction and the third direction;
Wherein the third direction is perpendicular to the liquid level of the zinc liquid.
5. The slag removal apparatus as claimed in claim 1, wherein,
The number of the second slag removing plates is two, and the two second slag removing plates are oppositely arranged along the second direction;
The number of the second driving parts is two, and the two second driving parts drive the two second slag skimming plates to move in a one-to-one correspondence manner.
6. The slag removal apparatus as claimed in any one of claims 1-5, wherein,
The slag removing device also comprises a slag scooping mechanism, and the slag scooping mechanism comprises:
a slag scooping bucket for scooping out zinc slag accumulated in the area of the zinc pot near the second end, and
And the third driving piece is configured to drive the slag scooping bucket to perform slag scooping operation.
7. The deslagging device of claim 6, wherein,
The number of the slag scooping hoppers is two, and the two slag scooping hoppers are oppositely arranged along the second direction;
The two slag scooping hoppers can move and fold in opposite directions so as to scoop up zinc slag and limit the zinc slag in the two slag scooping hoppers.
8. The deslagging device of claim 6, wherein,
The deslagging device further comprises a frame, and the third driving piece is arranged on the frame;
The third driving piece is a triaxial displacement platform, and the output end of the triaxial displacement platform is connected with the slag scooping bucket and can drive the slag scooping bucket to move along the first direction, the second direction and the third direction;
Wherein the third direction is perpendicular to the liquid level of the zinc liquid.
9. The deslagging device of claim 6, wherein,
The slag dragging mechanism further comprises:
And the collecting part is used for containing zinc slag fished out by the slag scooping hopper.
10. The deslagging device of claim 6, wherein,
Holes through which zinc liquid can pass are formed in the first slag scraping plate, the second slag scraping plate and the slag scooping bucket.
CN202421052478.4U 2024-05-14 2024-05-14 Slag removal device Active CN222294165U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202421052478.4U CN222294165U (en) 2024-05-14 2024-05-14 Slag removal device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202421052478.4U CN222294165U (en) 2024-05-14 2024-05-14 Slag removal device

Publications (1)

Publication Number Publication Date
CN222294165U true CN222294165U (en) 2025-01-03

Family

ID=93972462

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202421052478.4U Active CN222294165U (en) 2024-05-14 2024-05-14 Slag removal device

Country Status (1)

Country Link
CN (1) CN222294165U (en)

Similar Documents

Publication Publication Date Title
CN113106371B (en) Hot galvanizing processing device
CN106244964B (en) Hot galvanizing continuous process system
CN114032485B (en) Galvanizing device and method for machining assembled steel structure
CN214115685U (en) Zinc slag scraping device for hot-dip galvanized plate production line
JP2830611B2 (en) Method for removing dross from hot metal plating bath
CN222294165U (en) Slag removal device
CN114318199A (en) Zinc-plating processing is with zinc-plating pond dross processing apparatus
CN111363992B (en) Surface galvanizing treatment process for building steel structure pipe fitting
CN208071786U (en) A kind of steel tube hot galvanizing water-cooling apparatus
CN111893415B (en) A hot-dip galvanizing device for electric iron accessories
CN113289937A (en) Intelligent slag scraping equipment for galvanized steel sheet production and galvanized steel sheet production process
CN219637312U (en) Slag scraping device for galvanized steel sheet
CN217677789U (en) Acid pickling equipment for hot galvanizing process
TW460629B (en) Coating pot for coating metal strip with a zinc-containing metal and coating apparatus
CN216107149U (en) Cleaning device for brazing flux hot dip galvanized steel sheet production line
CN212560403U (en) Automatic ash device of scraping of zinc liquid level
CN114855109B (en) Zinc plating process for foldable scooter frame
CN222250922U (en) Hot galvanizing device for high-quality electric power iron tower steel member
CN110983221B (en) Hot galvanizing process
CN117646268B (en) Electroplating equipment
CN201241180Y (en) Slag scraping device for dual-metal compound wire sinking roller
CN217846295U (en) Production detection device of PAS copper
JP2004244650A (en) Method for producing Zn-Al-Mg based alloy plated steel material
CN216514052U (en) Steel support surface hot galvanizing equipment based on industrial Internet of things
KR20040071844A (en) Dross removal apparatus of hot galvanizing bath

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant