Disclosure of Invention
In view of the above-described drawbacks of the prior art, an object of the present disclosure is to provide a fabricated membrane module, which solves the problems in the related art.
A first aspect of the present disclosure provides a fabricated membrane module comprising:
A frame;
the membrane modules are detachably arranged in the frame body at intervals along a preset direction, and each membrane module comprises a purifying piece and an aeration piece arranged at the bottom of the purifying piece;
a water pipe assembly forming a water collecting pipeline, wherein the water pipe assembly comprises a second number of water collecting pipes which are detachably communicated in a sealing way, the second number is matched with the first number, so that each membrane assembly can be communicated with one water collecting pipe at a corresponding position to enable liquid purified by the purifying piece to flow to the water pipe assembly, and the second number is matched with the first number in an adjustable way;
The air pipe assembly forming the air supply pipeline comprises a third number of air supply pipes which are detachably and hermetically communicated, the third number is matched with the first number, each membrane assembly can be communicated with one air supply pipe at a corresponding position, the air pipe assembly is provided with a plurality of air outlets, the air outlets of the air pipe assembly are communicated with the aeration piece through the air pipeline of the membrane assembly, and the third number is matched with the first number and adjustable.
In an embodiment of the first aspect, two ends of the water pipe assembly are sealed, and the water collecting pipe is connected with another adjacent water collecting pipe in a plugging manner or in a threaded manner.
In an embodiment of the first aspect, two ends of the air pipe assembly are sealed, and the air supply pipe is connected with another adjacent air supply pipe in a plugging manner or in a threaded manner.
In an embodiment of the first aspect, at least one first seal is provided between the water collecting pipe and the adjacent further water collecting pipe.
In an embodiment of the first aspect, at least one second seal is provided between the gas supply pipe and an adjacent further gas supply pipe.
In an embodiment of the first aspect, the bottom of each of the water collection pipes has at least one water collection port communicating with the purification member, and/or the bottom of each of the air supply pipes has at least one air outlet communicating with the aeration member.
In an embodiment of the first aspect, the number of membrane modules is the same as the number of water collection ports of the water collection pipe and the air outlet ports of the air supply pipe.
In an embodiment of the first aspect, a water outlet port communicated with the water collecting pipeline is formed at the top of the water collecting pipe positioned in the center of the water pipe assembly, and an air inlet port communicated with the air supply pipeline is formed at the top of the air supply pipe positioned in the center of the air pipe assembly.
In an embodiment of the first aspect, the frame body includes an upper frame having an upper fitting space in which the purifying member is detachably mounted, and a lower frame having a lower fitting space in which the aerating member is detachably mounted.
In an embodiment of the first aspect, the installation mode of the purifying member and the upper frame and the installation mode of the aerating member and the lower frame are both screw or clamping structures.
As described above, the embodiment of the disclosure provides a fabricated membrane module device, which comprises a frame body, a first number of membrane modules, a gas supply pipeline and a plurality of gas outlet modules, wherein the first number of membrane modules are detachably arranged in the frame body at intervals along a preset direction, each membrane module comprises a purifying piece and an aeration piece arranged at the bottom of the purifying piece, the first number of gas collection pipelines are adjustable, each water collection pipeline comprises a water collection pipe with two ends being sealed, each water pipe module comprises a second number of water collection pipes which are detachably and hermetically connected, the second number of water collection pipes are matched with the first number of water collection pipes, each membrane module can be communicated with one water collection pipe at a corresponding position so that purified liquid flows to the water pipe module, the second number of gas supply pipelines are matched with the first number of gas supply pipelines, the gas pipe modules comprise a third number of gas supply pipelines with two ends being sealed, the gas pipe modules comprise a gas pipe with two ends being detachably and hermetically connected, the second number of gas collection pipes with the gas pipe modules can be communicated with the corresponding positions, and the gas supply pipeline is provided with the gas outlet modules through the first number of gas supply pipeline. In this embodiment, a certain number of the membrane modules may be mounted to the frame. And the quantity of the water collecting pipes and the air supply pipes is adjusted according to the quantity of the membrane assemblies so as to realize the communication between the water collecting pipes and the air supply pipes and the membrane assemblies, and the water collecting pipes, the air supply pipes and the membrane assemblies can be rapidly customized and configured and assembled according to actual quantity requirements through modularized assembly.
Detailed Description
Other advantages and effects of the present disclosure will be readily apparent to those skilled in the art from the following detailed description of the embodiments of the disclosure given by way of specific examples. The disclosure may be embodied or applied in other specific forms and details, and various modifications and alterations may be made to the details of the disclosure in various respects, all without departing from the spirit of the disclosure. It should be noted that, without conflict, the embodiments of the present disclosure and features of the embodiments may be combined with each other.
The embodiments of the present disclosure will be described in detail below with reference to the attached drawings so that those skilled in the art to which the present disclosure pertains can easily implement the same. The present disclosure may be embodied in many different forms and is not limited to the embodiments described herein.
In the description of the present disclosure, references to the terms "one embodiment," "some embodiments," "examples," "particular examples," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present disclosure. Furthermore, the particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or a group of embodiments or examples. Furthermore, various embodiments or examples, as well as features of various embodiments or examples, presented in this disclosure may be combined and combined by those skilled in the art without contradiction.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the representations of the present disclosure, "a set" means two or more, unless specifically defined otherwise.
For the purpose of clarity of the present disclosure, components that are not related to the description are omitted, and the same or similar components are given the same reference numerals throughout the specification.
Throughout the specification, when a device is said to be "connected" to another device, this includes not only the case of "direct connection" but also the case of "indirect connection" with other elements interposed therebetween. In addition, when a certain component is said to be "included" in a certain device, unless otherwise stated, other components are not excluded, but it means that other components may be included.
Although the terms first, second, etc. may be used herein to connote various elements in some examples, the elements should not be limited by the terms. These terms are only used to distinguish one element from another element. For example, a first interface, a second interface, etc. Furthermore, as used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes," and/or "including" specify the presence of stated features, steps, operations, elements, modules, items, categories, and/or groups, but do not preclude the presence, presence or addition of one or more other features, steps, operations, elements, modules, items, categories, and/or groups. The terms "or" and/or "as used herein are to be construed as inclusive, or meaning any one or any combination. Thus, "A, B or C" or "A, B and/or C" means "any of A, B, C, A and B, A and C, B and C, A, B and C". An exception to this definition will occur only when a combination of elements, functions, steps or operations are in some way inherently mutually exclusive.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the language clearly indicates the contrary. The meaning of "comprising" in the specification is to specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but does not preclude the presence or addition of other features, regions, integers, steps, operations, elements, and/or components.
Although not differently defined, including technical and scientific terms used herein, all terms have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. The term append defined in commonly used dictionaries is interpreted as having a meaning that is consistent with the meaning of the relevant technical literature and the currently prompted message, and is not excessively interpreted as an ideal or very formulaic meaning, so long as no definition is made.
An overall structural schematic of a fabricated module in accordance with an embodiment of the present disclosure is shown in fig. 1. A schematic diagram of the overall structure of the membrane module 20 in an embodiment of the present disclosure is shown in fig. 2. In the example of fig. 1 and 2, the fabricated membrane module includes a frame 10, a first number of membrane modules 20, a water tube module 31 forming a water collection line 30, and a gas tube module 41 forming a gas supply line 40. The first number of the membrane modules 20 are detachably installed at intervals in the frame 10 in a predetermined direction. Illustratively, the first number is adjustable. The preset direction may be the length direction of the frame 10, and in another embodiment, the preset direction may be other directions. The membrane assembly 20 includes a purifying member 21 and an aeration member 22 provided at the bottom of the purifying member 21. Illustratively, the aeration member 22 is detachably disposed at the bottom of the cleaning member 21, so that the cleaning member 21 or the aeration member 22 can be individually replaced or maintained at a later stage, and the overall replacement cost can be reduced.
In the example of fig. 1 and 2, the water line assembly 31 includes a second number of water collection lines 311 that are removably in sealed communication. The second number is matched with the first number. So that each of the membrane modules 20 can communicate with one of the water collecting pipes 311 at a corresponding position for the liquid purified by the purifying member 21 to flow to the water pipe module 31. That is, the second number is adjustable in coordination with the first number. The air tube assembly 41 includes a third number of air supply tubes 411 in removable sealed communication. The third number cooperates with the first number to allow each of the membrane modules 20 to communicate with one of the gas supply pipes 411 at a corresponding location. Referring to the example of fig. 1, a plurality of air outlets 41101 are provided at the bottom of the air pipe assembly 41, and each air outlet 41101 of the air pipe assembly 41 communicates with each aeration member 22 via the connection pipe 23 of the membrane assembly 20. That is, the third number is adjustable in coordination with the first number.
In the present embodiment, a certain number of the membrane modules 20 may be mounted to the frame 10 according to the need. The number of the water collecting pipes 311 and the air supply pipes 411 is adjusted according to the number of the membrane modules 20, so as to realize the communication between the water collecting pipeline 30 and the air supply pipeline 40 and the membrane modules 20. Through the modularization assembly, the customized configuration can be rapidly carried out according to the actual quantity demand and the assembly can be carried out. Illustratively, the water tube assembly 31 and the air tube assembly 41 are closed at both ends and are identical in structure. In this case, taking the water pipe assembly 31 as an example, the water collecting pipes 311 in the middle are implemented as two-way pipes 311A, and a plurality of water collecting ports 31101 are formed at the bottom of the two-way pipes 311A, and illustratively, the two-way pipes 311A are different in part, for example, two water collecting ports 31101 are formed at the bottom of part of the two-way pipes 311A, and a water collecting port is also formed at the top of part of the two-way pipes 311A. The water collecting pipes 311 at two ends of the water pipe assembly 31 are implemented as a single-pass pipe 311B and a plugging head 311C, one water collecting port 31101 is formed at the bottom of the single-pass pipe 311B, two water collecting ports 31101 are formed at the bottom of the single-pass pipe, and the plugging head 311C does not have the water collecting ports 31101 and only plays a role in plugging. In this way, during assembly, a worker can select the water collecting pipes 311 with the number and type being matched according to the number of the membrane modules, and assemble the water pipe modules 31 as required. For example, the number of the membrane modules 21 is even, after the two-way pipes 311A are inserted and connected, the single-way pipes 311B with two water collection ports 31101 formed at the bottom are respectively inserted into two ports after the two-way pipes 311A are inserted and connected, or the two plugging heads 311C are respectively inserted into two ports after the two-way pipes 311A are inserted and connected, so as to form the closed water collection pipeline 30. for example, the membrane modules 21 may be odd in number, after the two-way pipes 311A are inserted and connected, the single-way pipe 311B with one water collecting port 31101 at the bottom is inserted into one of the ports after the two-way pipes 311A are inserted and connected, and finally the plugging head 311C is inserted into the other port after the two-way pipes 311A are inserted and connected, so as to form the closed water collecting pipeline 30. The assembly of the air pipe assembly 41 is the same as that of the water pipe assembly 31, and thus will not be described herein. The water collecting pipe 30 and the air supply pipe 40 for fitting the membrane modules composed of different numbers of the membrane modules 21 can be assembled quickly by this way of the splice assembly. When any one of the water collecting pipe 311 or the air supply pipe 411 in the water collecting assembly 31 and the air pipe assembly 41 leaks, a worker can only take down any one of the water collecting pipe 311 or the air supply pipe 411 that leaks and replace the same type (standard or non-standard) of water collecting pipe 311 or the air supply pipe 411, so that the operation is simple and the maintenance and replacement costs are low.
The water pipeline and the air pipeline on the traditional assembled membrane group device are composed of an independent pipe body and a plurality of interfaces formed at the bottom of the pipe body, and the integrated degree is high. However, when the integrated water pipeline and air pipeline are assembled to the membrane assembly device composed of different numbers of membrane assemblies, a plurality of water pipelines and air pipelines with different numbers of interfaces are manufactured according to the different numbers of the membrane assemblies, so that the time cost and the economic cost of production are high. Or plugging a longer air pipeline and redundant interfaces on the water pipeline, and then assembling. However, since both the water collecting pipe 30 and the air supply pipe 40 are placed below the liquid level in actual use, this method is prone to leakage of the plugged interface in subsequent use, and requires shutdown for re-plugging once leakage occurs. If the water pipeline and the air pipeline are damaged somewhere, the water pipeline or the air pipeline needs to be replaced integrally, and the mode not only increases the workload of replacement and maintenance, reduces the efficiency, but also increases the maintenance and replacement cost. Thus, a modular membrane module in accordance with embodiments of the present disclosure may also reduce the time and economic costs of later repair and replacement.
A schematic cross-sectional view of a water collection line 30 in an embodiment of the present disclosure is shown in fig. 3. An enlarged view of a of fig. 3 is shown in fig. 4, in an embodiment of the present disclosure. In the examples of fig. 3 and 4, the sealed communication is illustratively implemented as a plug-in connection. Illustratively, the water collecting pipe 311 has a first insertion portion 3111 formed at one end and a first receiving portion 3112 formed at the other end, and the first insertion portion 3111 is inserted into the first receiving portion 3112 of the other water collecting pipe when two adjacent water collecting pipes 311 are connected by plugging. In another example, the sealed communication may be implemented as a threaded connection or a flanged connection.
A schematic cross-sectional view of the air supply line 40 in an embodiment of the present disclosure is shown in fig. 5. An enlarged view of B in fig. 5 of an embodiment of the present disclosure is shown in fig. 6. In the examples of fig. 5 and 6, the sealed communication is illustratively implemented as a plug-in connection. Illustratively, the air supply pipe 411 has a second insertion portion 4111 formed at one end and a second receiving portion 4112 formed at the other end, and the second insertion portion 4111 is inserted into the second receiving portion 4112 of the other air supply pipe 411 when two adjacent air supply pipes 411 are connected in an inserted manner. A guide structure (not shown) is further formed between the second insertion portion 4111 and the second receiving portion 4112, so that the plurality of air outlets 41101 are linearly spaced apart on the same straight line. Accordingly, a guide structure (not shown) is also formed between the first insertion part 3111 and the first receiving part 3112. In another example, the sealed communication may be implemented as a threaded connection or a flanged connection.
In the example of fig. 3 and 4, at least one first seal 312 is provided between the water collecting pipe 311 and the adjacent other water collecting pipe 311. Illustratively, the plurality of first seals 312 are provided at intervals along the longitudinal direction of the water collecting pipe 311 in a region where the first insertion portion 3111 overlaps the first receiving portion 3112. After the water collecting pipes 311 are inserted, the first sealing member 312 deforms to fill a part of the gap between two adjacent water collecting pipes 311, so as to improve the sealing effect between two adjacent water collecting pipes 311.
In the example of fig. 5 and 6, at least one second seal 412 is provided between the gas supply pipe 411 and another adjacent gas supply pipe 411. Illustratively, the second seals 412 are provided in plural, and the second seals 412 are provided at intervals along the longitudinal direction of the gas supply pipe 411 in the region where the second insertion portion 4111 overlaps the second housing portion 4112. After the air supply pipes 411 are inserted, the second sealing member 412 deforms to fill a portion of the gap between two adjacent air supply pipes 411, thereby improving the sealing effect between two adjacent air supply pipes 411. In another embodiment, the first seal 312 may also be implemented as one and the same length as the first insertion portion 3111. The second sealing member 412 may be implemented as one, and has the same length as the second insertion portion 4111.
Illustratively, since the adjacent two membrane modules 20 are installed at intervals to the frame 10, friction between the adjacent two water collecting pipes 311 may prevent the separation of the two water collecting pipes 311 connected by plugging after the connection of the two water collecting pipes 311 connected by plugging with the adjacent two membrane modules 20. Secondly, when the water collecting pipeline 30 receives impact separation force, the adjacent two membrane assemblies 20 with fixed positions can enable the water collecting pipes 311 to keep the state of being inserted into the other water collecting pipe 311, so that the two water collecting pipes 311 connected in an inserted manner are prevented from being separated, and the fixing effect between the two water collecting pipes 311 connected in an inserted manner is improved.
In another embodiment, the gas collecting pipe 311 has the same size as the gas supply pipe 411, and the water collecting port 31101 of the gas collecting pipe 311 has the same structure as the gas outlet 41101 of the gas supply pipe 411, so that the gas collecting pipe 311 may communicate with the aeration member 22 of the membrane module 20, and the gas supply pipe 411 may communicate with the purification member 21 of the membrane module 20. That is, the gas collecting pipe 311 and the gas supply pipe 411 may be mixed to further reduce manufacturing and maintenance costs.
A schematic structural diagram of an assembled partial membrane module 20 in an embodiment of the present disclosure is shown in fig. 7. In the example of fig. 7, the bottom of each of the water collecting pipes 311 has at least one water collecting port 31101 communicating with the purifying member 21. Illustratively, the bottom of each of the water collection pipes 311 has two water collection ports 31101 communicating with the purifying member 21. Returning to the example of fig. 2, a water outlet 2101 is formed at the top of the purifying member 21 and is communicated with the inside of the purifying member, and the water outlet 2101 is detachably connected with the water collecting port 31101 at a corresponding position so that the purified liquid on the upper side of the purifying member 21 flows to the water collecting pipeline 30. Illustratively, the water collection port 3101 is also in fluid communication with the underside of the interior of the purifying member 21 via a fluid line for fluid purified from the underside of the purifying member 21 to flow to the water collection line 30. The bottom of each of the air supply pipes 411 has at least one air outlet 41101 communicating with the aeration member 22. Illustratively, the bottom of each of the air supply pipes 411 has two air outlets 41101 communicating with the cleaning member 21. Illustratively, the air outlet 41101 is removably coupled to the purifying member 21. Each of the air outlets 41101 of the air pipe assembly 41 is connected to each of the aeration elements 22 via an air line of the membrane assembly 20. That is, the number of the membrane modules 20 is the same as the number of the water collection ports 31101 of the water collection pipe 311 and the air outlet 41101 of the air supply pipe 411.
In the example of fig. 7, a water outlet 31102 is formed at the top of the water collecting pipe 311 at the center of the water pipe assembly 31, which communicates with the water collecting pipe 30. The outlet 31102 communicates with an external water pump or other device. An air inlet port 41102 communicating with the air supply line 40 is formed at the top of the air supply pipe 411 at the center of the air pipe assembly 41. The inlet port 41102 communicates with an external source of air. It will be appreciated that the user can keep the water outlet 31102 and the air inlet 41102 at a central position all the time by adding and removing the water collecting pipe 311 and the air supply pipe 411 at the end portions when assembling the water collecting pipe 30 and the air supply pipe 40, so as to maintain uniformity of air supply, and at the same time avoid the problem that the individual membrane modules 20 are too close or too far apart to generate more or less water. For example, the water outlet 31102 and the air inlet 41102 are connected to the outside by flange connection.
In the example of fig. 7, the frame 10 includes an upper frame 11 and a lower frame 12. Illustratively, the upper frame 11 includes four upper mounting plates 111, and the four upper mounting plates 111 are connected end to end and enclose the upper assembly space 1101. The purifying member 21 is detachably mounted to the upper assembly space 1101. Illustratively, the lower frame 12 includes four lower mounting plates 121, and the four lower mounting plates 121 are connected end to end and enclose the lower assembly space 1201. The aeration member 22 is detachably installed in the lower fitting space 1201. Further exemplary, the purifying member 21 and the upper frame 11 and the aerating member 22 and the lower frame 12 are mounted by screws. In another embodiment, the installation mode of the purifying member 21 and the upper frame 11 and the installation mode of the aerating member 22 and the lower frame 12 may be a fastening structure or a bolt structure. In the example of fig. 7, the bottom of the lower frame 12 is further provided with a plurality of support legs 122 for preventing the aeration members 22 from contacting the bottom of the tank. Thus, the situation that the aeration member 22 cannot work normally due to the contact of the aeration member 22 with the tank bottom can be avoided. In another embodiment, the upper frame 11 and the lower frame 12 may be connected by a plurality of connecting rods (not shown) to enhance the overall strength.
Illustratively, when only a part of the membrane module 20 is assembled in the frame 10, a placement space is formed between the frame 10 and the outermost membrane module 20, and the placement space may place some components that are matched with the membrane module device. For example, when only a part of the membrane module 20 is assembled in the frame body 10, a worker can install an installation tool located outside the upper frame 11 into the placing space, and thus, the worker can use the assembled membrane module device more conveniently because the installation tool is not exposed.
In summary, the embodiment of the disclosure provides an assembled membrane module, which comprises a frame, a first number of membrane modules, a gas supply pipeline and a plurality of gas outlet modules, wherein the first number of membrane modules are detachably arranged in the frame at intervals along a preset direction, each membrane module comprises a purifying piece and an aeration piece arranged at the bottom of the purifying piece, the first number of water collecting pipelines comprises a water collecting pipe module with two closed ends, the water collecting pipe module comprises a second number of water collecting pipes which are detachably and hermetically connected, the second number of water collecting pipes are matched with the first number of water collecting pipes, each membrane module can be communicated with one water collecting pipe at a corresponding position so that purified liquid flows to the water pipe module, the second number of gas supply pipelines are matched with the first number of gas supply pipelines, the gas supply pipeline comprises a gas pipe module with two closed ends, the gas pipe module comprises a third number of gas supply pipes which are detachably and hermetically connected, the third number of gas outlet modules are matched with the first number of gas supply pipelines, so that each membrane module can be communicated with the gas outlet modules at the corresponding positions, and the gas outlet modules are arranged through the first number of gas supply pipeline. In this embodiment, a certain number of the membrane modules may be mounted to the frame. And the quantity of the water collecting pipes and the air supply pipes is adjusted according to the quantity of the membrane assemblies so as to realize the communication between the water collecting pipes and the air supply pipes and the membrane assemblies, and the water collecting pipes, the air supply pipes and the membrane assemblies can be rapidly customized and configured and assembled according to actual quantity requirements through modularized assembly.
The above embodiments are merely illustrative of the principles of the present disclosure and its efficacy, and are not intended to limit the disclosure. Modifications and variations may be made to the above-described embodiments by those of ordinary skill in the art without departing from the spirit and scope of the present disclosure. Accordingly, it is intended that all equivalent modifications and variations which are accomplished by persons skilled in the art without departing from the spirit and technical spirit of the disclosure shall be covered by the scope of the present disclosure.