Disclosure of utility model
The embodiment of the application provides a vibrating mirror motor, which is used for solving the problems of poor mounting precision and complicated mounting process of the vibrating mirror motor in the prior art.
In order to solve the technical problems, the embodiment of the application provides a vibrating mirror motor, which adopts the following technical scheme:
a galvanometer motor, comprising:
The stator assembly comprises a shell, a magnetic yoke arranged in the shell, and a plurality of coil windings arranged on the magnetic yoke, wherein the polarities of two adjacent coil windings are opposite;
The rotor assembly penetrates through the shell, one end of the rotor assembly is used for being connected with the vibrating mirror and rotating relative to the stator assembly;
and the position feedback device is connected with one end, far away from the vibrating mirror, of the rotor assembly and is used for feeding back rotation information of the rotor assembly.
Further, the position feedback device comprises an encoder and a soft and hard combination board, the soft and hard combination board comprises a rigid circuit board and a flexible circuit board electrically connected with the rigid circuit board, the coil winding is electrically connected with the rigid circuit board, the rigid circuit board is arranged on the shell, one end, far away from the vibrating mirror, of the rotor assembly penetrates through the rigid circuit board and is connected with the encoder, and the encoder is electrically connected with the rigid circuit board.
Further, the galvanometer motor further comprises an end cover, the end cover is connected with one side, far away from the shell, of the rigid circuit board, and the encoder is arranged in the end cover.
Further, the encoder is one of an optoelectronic encoder, a grating encoder, a magnetic encoder and an inductive encoder.
Further, the rotor assembly comprises a front bearing, a rear bearing and a magnetic rod, wherein the front bearing is arranged on the inner wall of one end of the outer shell away from the position feedback device, the rear bearing is arranged on the inner wall of one end of the outer shell close to the position feedback device, and the magnetic rod penetrates through the outer shell and is connected with the front bearing and the rear bearing.
Further, the vibrating mirror electrode further comprises a limiting ring and an elastic piece, the limiting ring is arranged at the end part, away from the position feedback device, of the outer shell, two ends of the elastic piece are respectively abutted to the limiting ring and the front bearing, and one end, away from the position feedback device, of the magnetic rod penetrates out of the limiting ring.
Further, the inner wall of the limiting ring is provided with a limiting groove, one end of the magnetic rod, which is far away from the position feedback device, is provided with a stop pin, and the stop pin is positioned in the limiting groove.
Further, a gasket is arranged between the limiting ring and the shell.
Further, the elastic piece is a wave spring.
Further, a clamping piece is arranged at one end, far away from the position feedback device, of the rotor assembly, and the clamping piece is used for clamping the vibrating mirror.
Compared with the prior art, the embodiment of the application has the advantages that as the polarities of the two adjacent coil windings in the stator assembly are opposite, the mounting part is positioned in the middle of the two adjacent coil windings, which is equivalent to the calibration of the initial position of the rotor assembly, namely, the function of calibrating the zero position of the motor of the vibrating mirror motor is achieved, on one hand, the rotor assembly is easier to be placed at the correct position when the vibrating mirror motor is assembled, complicated debugging or calibration is not needed, the assembly of the vibrating mirror motor is more convenient, the optical angle correction is also convenient, and on the other hand, the mounting part is adopted to realize the mounting of the vibrating mirror motor, no additional component is needed, the mounting precision is improved, and the complicated mounting process is avoided.
Detailed Description
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs, the terms used in the description of this application are for the purpose of describing particular embodiments only and are not intended to be limiting of the application, and the terms "comprising" and "having" and any variations thereof in the description of this application and the claims and the above description of the drawings are intended to cover non-exclusive inclusions. The terms first, second and the like in the description and in the claims or in the above-described figures, are used for distinguishing between different objects and not necessarily for describing a sequential or chronological order.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
In order to make the person skilled in the art better understand the solution of the present application, the technical solution of the embodiment of the present application will be clearly and completely described below with reference to the accompanying drawings.
The embodiment of the application provides a galvanometer motor, which is shown in fig. 1 to 4, and comprises a stator assembly 1, a rotor assembly 3 and a position feedback device 4, wherein the stator assembly 1 comprises a stator assembly 1, a stator assembly 3 and a position feedback device, the stator assembly 1 comprises a shell (not shown), a magnet yoke (not shown) arranged in the shell, a plurality of coil windings (not shown) arranged on the magnet yoke, two adjacent coil windings are opposite in polarity, one side of the shell is provided with a mounting part 2, the mounting part 2 is positioned in the middle of the two adjacent coil windings, the rotor assembly 3 penetrates through the shell, one end of the rotor assembly 3 is used for being connected with a galvanometer (not shown) and rotating relative to the stator assembly 1, and the position feedback device 4 is connected with one end of the rotor assembly 3, which is far away from the galvanometer, and is used for feeding back rotation information of the rotor assembly 3.
The working principle of the galvanometer motor provided by the embodiment of the application is that the galvanometer motor is installed in a laser radar through the installation part 2, when the stator assembly 1 is electrified, the magnetic field of the stator assembly 1 and the magnetic field of the rotor assembly 3 interact, so that the rotor assembly 3 drives the galvanometer to rotate in the shell of the stator assembly 1, and meanwhile, the position feedback device 4 acquires rotation information such as the rotation position or the rotation speed of the rotor assembly 3, so that the rotation control of the galvanometer motor is realized.
The vibrating mirror motor has the beneficial effects that as the polarities of the two adjacent coil windings in the stator assembly 1 are opposite, the mounting part 2 is positioned in the middle of the two adjacent coil windings, which is equivalent to the calibration of the initial position of the rotor assembly 3, namely, the function of calibrating the zero position of the motor of the vibrating mirror motor is achieved, on one hand, the rotor assembly 3 is easier to be placed at the correct position when the vibrating mirror motor is assembled, complicated debugging or calibration is not needed, the assembly of the vibrating mirror motor is more convenient, the optical angle correction is also convenient, on the other hand, the mounting part 2 is adopted to realize the mounting of the vibrating mirror motor, no additional parts are needed, the mounting precision is improved, and the complicated mounting process is avoided.
Optionally, the mounting portion 2 is a plate material disposed along a length direction of the housing and provided with a mounting hole.
In the embodiment, the magnet yoke and the coil are fixedly sealed in the shell by adopting a glue filling and packaging process, so that the magnet yoke and the coil can resist the temperature of more than 140 degrees and are not deformed, and the stability and the consistency of the stator assembly 1 are improved.
In this embodiment, the rotor assembly 3 is disposed in the housing, so that the coaxiality of the rotor assembly 3 and the stator assembly 1 is ensured.
Further, the position feedback device 4 includes an encoder (not shown) and a rigid-flex board 41, the rigid-flex board 41 includes a rigid circuit board 42 and a flexible circuit board 43 electrically connected to the rigid circuit board 42, the coil winding is electrically connected to the rigid circuit board 42, the rigid circuit board 42 is disposed on the housing, and an end of the rotor assembly 3, which is far away from the vibrating mirror, penetrates through the rigid circuit board 42 and is connected to the encoder, and the encoder is electrically connected to the rigid circuit board 42.
In the embodiment, the soft and hard combined board 41 comprising the rigid circuit board 42 and the flexible circuit board 43 is adopted to realize power driving of the stator assembly 1 and rotation information output and input of the encoder, wherein the flexible circuit board 43 is adopted to carry out wire outgoing, so that space is saved for installing the galvanometer motor, adaptability is higher, and further the integration of the laser radar is improved.
Further, the galvanometer motor further comprises an end cover 5, the end cover 5 is connected with one side, far away from the shell, of the rigid circuit board 42, and the encoder is arranged in the end cover 5.
In this embodiment, the end cover 5 is used to realize the encapsulation of the encoder, so as to reduce the interference of external factors to the encoder and improve the system stability of the galvanometer motor.
Optionally, the encoder is a photoelectric encoder, the photoelectric encoder converts the mechanical geometric displacement of the rotor assembly 3 into the change of an electric signal through photoelectric conversion, the photoelectric encoder comprises photodiodes, LED light sources and components on the rotor assembly 3, the photodiodes are generally distributed on a rigid circuit board 42, the LED light sources are loaded on an end cover 5 and drive the components to move when the rotor assembly 3 rotates, and the LED light sources irradiate the electric signal generated by the change of the position offset of the photodiodes and then are converted into controllable voltage signals through an amplifying circuit of the rigid circuit board 42, so that the position feedback of the rotor assembly 3 is read, and the rotation control of the vibrating mirror motor is realized.
Optionally, the encoder is a grating encoder, the grating encoder comprises a grating code disc driven by the rotor assembly 3 and a grating reading head matched with the grating code disc, the grating reading head is arranged on the end cover 5, the grating reading head comprises a light emitter and a light receiver, the grating code disc is driven by the rotation of the rotor assembly 3, the grating reading head continuously receives signals, and further the position of the rotor assembly 3 is fed back, so that the rotation control of the galvanometer motor is realized.
Optionally, the encoder is a magnetic encoder, the magnetic encoder includes a magnetic scale provided on the rotor assembly 3 and a sensor provided on the end cover 5, a series of magnetic poles are provided on the magnetic scale, when the rotor assembly 3 rotates, the magnetic poles change the relative position, the reading of the sensor is changed, the sensor outputs a pulse signal, and an optical grid and a notch on the encoding disc are responsible for converting the rotation position into a digital signal, thereby realizing the rotation control of the galvanometer motor.
Optionally, the encoder is an induction encoder, the induction encoder is mainly assembled by a magnetic induction coil and a code disc, the magnetic induction coil is usually installed on the end cover 5, the code disc is connected to the rotor assembly 3, a plurality of magnetic marks are arranged on the code disc, when the rotor assembly 3 rotates, the magnetic marks on the code disc generate magnetic induction intensity change through the magnetic induction coil, and then inductance values in the coil change, and the position or speed of the rotor assembly 3 can be determined by measuring inductance change in the coil, so that rotation control of the galvanometer motor is realized.
In this embodiment, the encoder may be selected according to actual requirements, which is not limited in this disclosure.
Further, the rotor assembly 3 includes a front bearing 31, a rear bearing 32, and a magnetic rod 33, the front bearing 31 is disposed on an inner wall of the end of the housing away from the position feedback device 4, the rear bearing 32 is disposed on an inner wall of the end of the housing adjacent to the position feedback device 4, and the magnetic rod 33 penetrates the housing and is connected to the front bearing 31 and the rear bearing 32.
In this embodiment, the two ends of the magnetic rod 33 are connected with the front bearing 31 and the rear bearing 32, so that the magnetic rod 33 is accurately installed in the stator assembly 1 on one hand, and friction between the magnetic rod 33 and the housing during rotation is reduced on the other hand, so as to maintain the performance of the galvanometer motor during operation.
In this embodiment, after the front bearing 31 and the rear bearing 32 are bonded to both ends of the magnetic rod 33, the rotor assembly 3 is assembled or reworked to ensure concentricity of the front bearing 31 and the rear bearing 32 and concentricity of the galvanometer motor.
In this embodiment, the magnetic rod 33 has the characteristics of high temperature resistance and high magnetic performance, and the performance is not significantly attenuated at-40 ℃ to 125 ℃.
In this embodiment, the magnetic rod 33 includes a rotating shaft (not shown) and a plurality of magnets (not shown) disposed along a length direction of the rotating shaft, and the front bearing 31 and the rear bearing 32 are disposed at both ends of the rotating shaft.
In this embodiment, the magnet and the rotating shaft use an adhesion process.
In this embodiment, after the magnet is bonded to the rotating shaft, the front bearing 31 and the rear bearing 32 are mounted to ensure the mounting accuracy of the front bearing 31 and the rear bearing 32, so as to reduce the radial runout of the magnetic rod 33 when the vibrating mirror motor operates.
Further, the galvanometer electrode further comprises a limiting ring 6 and an elastic piece 7, the limiting ring 6 is arranged at the end part of the outer shell away from the position feedback device 4, two ends of the elastic piece 7 are respectively abutted to the limiting ring 6 and the front bearing 31, and one end of the magnetic rod 33, which is away from the position feedback device 4, penetrates out of the limiting ring 6.
In this embodiment, the elastic member 7 applies an acting force to the magnetic rod 33, so as to reduce the axial movement of the magnetic rod 33 when the galvanometer motor operates, and improve the stability and high repeatability of the galvanometer motor.
Further, a limit groove 61 is formed in the inner wall of the limit ring 6, a stop pin 34 is arranged at one end of the magnetic rod 33 away from the position feedback device 4, and the stop pin 34 is located in the limit groove 61.
In this embodiment, the rotation angle of the magnetic rod 33 in the rotor assembly 3 is limited by the stop pin 34 and the stop ring 6, so that the breakage caused by collision of the vibrating mirror due to the overlarge rotation angle of the magnetic rod 33 is avoided.
In this embodiment, the notch of the limiting groove 61 may be adjusted according to the actual requirement, which is not limited in the present application.
Further, a gasket 8 is arranged between the limiting ring 6 and the shell.
In this embodiment, the spacer 8 can avoid collision between the stop collar 61 and the housing.
Further, the elastic member 7 is a wave spring.
In this embodiment, the contact area between the wave spring and the stop collar 6 and the front bearing 31 is large, so as to facilitate reducing the axial movement of the magnetic rod 33 when the galvanometer motor operates.
Further, a clamping piece 9 is arranged at one end of the rotor assembly 3 away from the position feedback device 4, and the clamping piece 9 is used for clamping the vibrating mirror.
In this embodiment, the magnetic rod 33 of the rotor assembly 3 realizes the clamping of the galvanometer through the clamping piece 9, so as to avoid the galvanometer from falling off when the rotor assembly 3 rotates.
In this embodiment, the clamping member 9 is connected to the magnetic rod 33 of the rotor assembly 3 by means of screw locking or bonding.
It is apparent that the above-described embodiments are only some embodiments of the present application, but not all embodiments, and the preferred embodiments of the present application are shown in the drawings, which do not limit the scope of the patent claims. This application may be embodied in many different forms, but rather, embodiments are provided in order to provide a thorough and complete understanding of the present disclosure. Although the application has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing description, or equivalents may be substituted for elements thereof. All equivalent structures made by the content of the specification and the drawings of the application are directly or indirectly applied to other related technical fields, and are also within the scope of the application.