CN222097892U - Shipborne engineering operation system of underwater cleaning robot - Google Patents
Shipborne engineering operation system of underwater cleaning robot Download PDFInfo
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- CN222097892U CN222097892U CN202420891320.XU CN202420891320U CN222097892U CN 222097892 U CN222097892 U CN 222097892U CN 202420891320 U CN202420891320 U CN 202420891320U CN 222097892 U CN222097892 U CN 222097892U
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Abstract
The application relates to an on-board engineering operation system of an underwater cleaning robot, which comprises an engineering ship, wherein an underwater cleaning robot integrated system and a control cabin are arranged on the engineering ship, the control cabin is internally provided with the control system, the control system is in signal control connection with the underwater cleaning robot integrated system and is used for controlling the operation of the underwater cleaning robot integrated system, the underwater cleaning robot integrated system comprises an integrated base, a cable tray, a supporting beam, an upper welding frame, a high-pressure pump control cabinet, a power distribution cabinet, an underwater cleaning robot, a cantilever crane, a water storage mechanism, an overhaul platform, a submersible pump, a water tank welding frame and a high-pressure pump set, wherein the cable tray, the supporting beam, the upper welding frame, the high-pressure pump control cabinet, the power distribution cabinet, the underwater cleaning robot, the cantilever crane, the water storage mechanism, the overhaul platform, the submersible pump and the high-pressure pump set are arranged on the integrated base. According to the application, the integrated system of the underwater cleaning robot is arranged on the engineering ship, so that the ship cleaning operation can be flexibly performed on the sea without being limited by regions, the trouble of repeated loading, unloading and transporting, placing and wiring of each part and pipeline running is avoided, and the cleaning work efficiency is improved.
Description
Technical Field
The application belongs to the technical field of ship cleaning, and particularly relates to an on-board engineering operation system of an underwater cleaning robot.
Background
In recent years, along with the development of the shipping industry in China, the waterway freight traffic in China is continuously increased. Because the ship sails in water for a long time, algae, barnacles and the like in the water are attached to the ship body in a large area, and serious adverse effects are caused to ship transportation. The attached marine life causes damage to the hull, and increases the resistance to the navigation of the ship, resulting in an increase in shipping costs, and therefore, it is necessary to periodically clean the surface of the ship.
Recently, various underwater cleaning robots are on the market, but the robots and auxiliary integrated systems have no integrated design, cannot flexibly move, have limited operation range, lead to the need of rearranging circuits and pipelines on site, prolong the cleaning operation time, have low cleaning efficiency, and have large required operation area, low field space utilization rate and low cleanliness.
Disclosure of utility model
In view of the above, embodiments of the present utility model aim to provide an on-board engineering work system for an underwater cleaning robot, which solves one or more of the above-mentioned problems in the prior art.
The purpose of the utility model is realized in the following way:
The on-board engineering operation system of the underwater cleaning robot comprises an engineering ship, wherein the engineering ship is provided with an underwater cleaning robot integrated system and a control cabin, the control cabin is internally provided with a control system, and the control system is in signal control connection with the underwater cleaning robot integrated system and is used for controlling the operation of the underwater cleaning robot integrated system;
The underwater cleaning robot integrated system comprises an integration base and cable tray arranged on the integrated base a supporting beam, an upper welding frame, a high-pressure pump control cabinet the device comprises a power distribution cabinet, an underwater cleaning robot, a cantilever crane, a water storage mechanism, an overhaul platform, a submersible pump, a water tank welding frame and a high-pressure pump set.
Further, the underwater cleaning robot integrated system is arranged at the stern of the engineering ship, and the control bin is arranged at the bow of the engineering ship.
Further, the control system is arranged in the control cabin, and adopts an integrated module design and comprises an upper computer, a remote controller and a control console.
The integrated base is further provided with a first installation area, a second installation area and a third installation area on a plane, wherein the second installation area and the third installation area are arranged on the same side of the first installation area in parallel, the first installation area is provided with a bearing cable tray, a supporting beam, an upper welding frame, a cantilever crane, a water storage mechanism, a water tank welding frame and a high-pressure pump set, the second installation area is provided with a high-pressure pump control cabinet and a power distribution cabinet, and the third installation area is provided with an underwater cleaning robot, an overhaul platform and a submersible pump.
Further, the integrated base is formed by welding channel steel and steel pipes.
Further, the integrated base is provided with at least one of a hoisting interface, a fork mounting interface and a transfer wheel mounting interface.
The cable drum comprises a base, a water pipe drum arranged on the base, a motor assembly, a chain driving group and a brake assembly, wherein the chain driving group is connected with an output shaft end of the motor assembly through a chain, the brake assembly is used for braking the water pipe drum, a cable, a water pipe and a communication cable connected with the underwater cleaning robot are arranged in a protection pipe to form an integrated pipeline, the integrated pipeline is wound on the water pipe drum, and the motor assembly drives the water pipe drum to rotate through the chain driving group and the chain so as to retract and release the integrated pipeline.
Further, the cable drum further comprises a chain protection cover and a guide pulley, wherein the chain protection cover is arranged outside the chain, and the guide pulley is used for guiding when the integrated pipeline is released.
Further, a floating material is arranged on the protection tube.
Further, the water storage mechanism is configured to store seawater and is provided with a water tank, a water inlet pipe and a water outlet pipe, the water inlet of the water tank is connected with the submersible pump through the water inlet pipe, the submersible pump can pump the seawater into the water tank, the water outlet of the water tank is connected with the high-pressure pump set through the water outlet pipe, the high-pressure pump set is utilized to pump the water in the water tank at high pressure, and the cleaning robot cleans the hull and the bottom of the ship under water supply.
Compared with the prior art, the ship-borne engineering operation system of the underwater cleaning robot, provided by the utility model, can flexibly carry out ship cleaning operation on the sea without being limited by regions by arranging the integrated design of the underwater cleaning robot integrated system on the engineering ship, optimizes pipelines and circuits, integrates originally scattered parts on an integrated base, avoids the trouble of repeated loading, unloading and transportation, placing and wiring of each part and pipeline running, reduces the cleaning operation time, realizes high-efficiency operation, has smaller operation area, improves the field space utilization rate and the field cleanliness, and has better field cleanliness and standardability.
Drawings
In order to more clearly illustrate the embodiments of the present description or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the embodiments of the present description, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
FIG. 1 is a schematic diagram of a ship-borne engineering operation system of an underwater cleaning robot;
FIG. 2 is a schematic view showing a state of lifting an underwater cleaning robot when the shipborne engineering operation system of the underwater cleaning robot is operated;
FIG. 3 is a schematic structural diagram of a control system of an on-board engineering operation system of an underwater cleaning robot;
FIG. 4 is a front side view of the integrated system of the underwater cleaning robot provided by the present utility model;
FIG. 5 is a rear side view of the integrated system of the underwater cleaning robot provided by the present utility model;
FIG. 6 is an exploded view of the integrated system of the underwater cleaning robot provided by the present utility model;
fig. 7 is a schematic structural diagram of a cable drum provided by the utility model;
Fig. 8 is a schematic structural view of a water pipe disc of the cable disc provided by the utility model;
FIG. 9 is a schematic diagram of a water storage mechanism according to the present utility model;
fig. 10 is a schematic diagram of an internal structure of the water storage mechanism according to the present utility model.
Reference numerals:
100-engineering ship, 200-underwater cleaning robot integrated system, 300-control cabin, 301-upper computer and 302-control console;
1-an integrated base; 2.1-base, 2.2-water pipe, 2.2.1-main shaft, 2.2.2-inner shaft sleeve, 2.2.3-small disc, 2.2.4-shaft sleeve, 2.2.5-large disc, 2.2.6-bearing with base, 2.2.7-sprocket, 2.2.8-connecting rod, 2.2.9-rotary joint, 2.2.10-retainer ring, 2.3-motor component, 2.4-chain driving group, 2.5-chain protective cover, 2.6-protective pipe, 2.7-brake component, 2.8-guide pulley, 3-support beam, 4-upper welding frame, 5-high pressure pump control cabinet, 6-distribution cabinet, 7-underwater cleaning robot, 8-cantilever crane, 9-water storage mechanism, 9.1-water tank, 9.2-inlet pipe, 9.2.1-transfer end, 9.3-water tank, 9.4-drain pipe, 9.5-liquid level observing and automatic liquid level 9.7-water pump device, 9.11-water pump component, 9.11-high pressure pump component and 9.11-water pump component.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. It should be noted that embodiments and features of embodiments in the present disclosure may be combined, separated, interchanged, and/or rearranged with one another without conflict. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
In the drawings, the size and relative sizes of elements may be exaggerated for clarity and/or descriptive purposes. While the exemplary embodiments may be variously implemented, the specific process sequences may be performed in a different order than that described. For example, two consecutively described processes may be performed substantially simultaneously or in reverse order from that described. Moreover, like reference numerals designate like parts.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. Furthermore, when the terms "comprises" and/or "comprising," and variations thereof, are used in the present specification, the presence of stated features, integers, steps, operations, elements, components, and/or groups thereof is described, but the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof is not precluded. It is also noted that, as used herein, the terms "substantially," "about," and other similar terms are used as approximation terms and not as degree terms, and as such, are used to explain the inherent deviations of measured, calculated, and/or provided values that would be recognized by one of ordinary skill in the art.
Example 1
In one embodiment of the present utility model, as shown in fig. 1 to 3, an on-board engineering operation system of an underwater cleaning robot is disclosed, which comprises an engineering ship 100, wherein an underwater cleaning robot integrated system 200 and a control cabin 300 are arranged on the engineering ship 100, and a control system is arranged in the control cabin 300 and is in signal control connection with the underwater cleaning robot integrated system 200, so as to control the operation of the underwater cleaning robot integrated system 200.
The control system is arranged in a control cabin 300 of the engineering ship 100, adopts an integrated module design, comprises an upper computer 301, a remote controller and a control console 302, and controls the operation of the underwater cleaning robot integrated system 200.
The underwater cleaning robot integrated system 200 is provided at the stern of the engineering ship 100, and the control cabin 300 is provided at the bow of the engineering ship 100.
When the engineering ship 100 works, the underwater cleaning robot on-board engineering operation system is started to a working position, the underwater cleaning robot 7 of the underwater cleaning robot integrated system 200 is lifted to the position above the sea surface and is submerged below the sea surface to clean the ship body and the ship bottom of the ship to be cleaned, and after cleaning, the underwater cleaning robot 7 is lifted to the position above the sea surface and is moved and reset to the initial placement position on the engineering ship 100.
As shown in fig. 4 to 10, the underwater cleaning robot integrated system 100 includes an integrated base 1, a cable tray 2, a support beam 3, an upper welding frame 4, a high-pressure pump control cabinet 5, a power distribution cabinet 6, an underwater cleaning robot 7, a cantilever crane 8, a water storage mechanism 9, an inspection platform 10, a submersible pump 11, a water tank welding frame 12, and a high-pressure pump group 13, which are provided on the integrated base 1.
The integrated base 1 is configured to bear components such as a cable tray 2, a support beam 3, an upper welding frame 4, a high-pressure pump control cabinet 5, a power distribution cabinet 6, an underwater cleaning robot 7, a cantilever crane 8, a water storage mechanism 9, an overhaul platform 10, a submersible pump 11, a water tank welding frame 12, a high-pressure pump group 13 and the like, the integrated base 1 is provided with a first installation area, a second installation area and a third installation area on the same side of the first installation area in parallel, the three installation areas form a rectangular area on the plane of the integrated base 1, the cable tray 2, the support beam 3, the upper welding frame 4, the cantilever crane 8, the water storage mechanism 9, the water tank welding frame 12 and the high-pressure pump group 13 are installed in the first installation area, the high-pressure pump control cabinet 5 and the power distribution cabinet 6 are installed in the second installation area, and the underwater cleaning robot 7, the overhaul platform 10 and the submersible pump group 11 are installed in the third installation area. Through the reasonable layout, the gravity center of the integrated system can be approximately located at the middle position of the upper space of the integrated base 1, and the unstable condition caused by gravity center deviation is avoided. The integrated system of the underwater cleaning robot has compact structure, is convenient for a cloth yard after integration, and has the overall length and width dimension of 350 mm x 2000mm.
The operation side of the cable drum 2, the operation sides of the high-pressure pump control cabinet 5 and the power distribution cabinet 6 are arranged on the same side, and operators at the positions of the high-pressure pump control cabinet 5 and the power distribution cabinet 6 can assist the cable drum to pay-off and take-up staff because two people are required to work cooperatively during the cable pay-off and take-up operation.
The motor of the cable drum 2 and the motor of the high-pressure pump set 13 are close to the power distribution cabinet 6, and the motor of the cable drum 2 and the motor of the high-pressure pump set 13 are closer to the power distribution cabinet 6, so that wiring is facilitated.
The water storage mechanism 9 and the high-pressure pump set 13 are arranged diagonally with the high-pressure pump control cabinet 5 and the power distribution cabinet 6, that is, the water storage mechanism 9 and the high-pressure pump set 13 are arranged in a corner area of the integrated base 1, the high-pressure pump control cabinet 5 and the power distribution cabinet 6 are arranged in an diagonally opposite corner area of the integrated base 1, and damage to electric parts caused by accidental leakage of a water source can be avoided due to the longer distance.
The underwater cleaning robot integrated system comprises the steps of firstly installing an integrated base 1, installing 8 shock pads at the bottom of the integrated base 1, then hanging a cable tray 2 to a first installation area of the integrated base 1 for installation, then installing a high-pressure pump set 13 and pipelines thereof on the first installation area of the integrated base 1, installing a water storage mechanism 9 on a water tank welding frame 12 and connecting corresponding pipelines, then installing a welding frame 4 and a supporting beam 3 thereof, then installing a cantilever crane 8, installing an overhaul platform 10, a high-pressure pump control cabinet 5 and a power distribution cabinet 6 on a second installation area of the integrated base 1, finally straightening and fixing the circuits and the pipelines on the integrated base 1, fixedly installing the overhaul platform 10 on a third installation area of the integrated base 1, hanging the underwater cleaning robot 7 on the overhaul platform 10, and placing articles such as a submersible pump 11, a cable and the like in an overhaul space below the overhaul platform 10.
The integrated base 1 is formed by welding channel steel and steel pipes, proper materials are designed for welding according to the stress conditions of different positions, plastic spraying is performed after the welding is completed, and the integrated base 1 is provided with a hoisting interface, a fork mounting interface and a transfer wheel mounting interface and has various moving modes. Further, the bottom of the integrated base 1 is further provided with a plurality of shock pad installation interfaces, such as 8 shock pad installation interfaces, and 8 shock pads are installed on each shock pad installation interface.
The cable drum 2 is configured to store a cable, a water pipe, a communication cable connected to the underwater cleaning robot 7, and to pay in and pay out the cable, the communication cable, and the water pipe according to an underwater working distance. Specifically, the cable drum 2 comprises a base 2.1, a water pipe drum 2.2, a motor assembly 2.3, a chain driving group 2.4, a chain protection cover 2.5, a protection pipe 2.6, a brake assembly 2.7 and a guide pulley 2.8, wherein the protection pipe 2.6 is used for protecting a water pipe, a cable and a communication cable, the water pipe and the communication cable are integrally arranged in the protection pipe 2.6 to form an integrated pipeline, the integrated pipeline is wound on the water pipe drum 2.2 and is retracted and released through rotation of the water pipe drum 2.2, the motor assembly 2.3, the chain driving group 2.4 and the brake assembly 2.7 are arranged on the base 2.1, the chain driving group 2.4 is connected with an output shaft end of the motor assembly 2.3 through a chain, the motor assembly 2.3 is rotated through the chain protection cover 2.4 and the chain driving water pipe drum 2.2, the chain outer cover is provided with the chain protection cover 2.5, the brake assembly 2.7 is used for braking the water pipe drum 2.2, and the guide pulley 2.8 is used for guiding and releasing the integrated pipeline smoothly when the integrated pipeline is released.
In this embodiment, the water pipe disc 2.2 includes a main shaft 2.2.1, an inner shaft sleeve 2.2.2, a small disc 2.2.3, a shaft sleeve 2.2.4, a large disc 2.2.5, a bearing with a seat 2.2.6, a sprocket 2.2.7, a connecting rod 2.2.8, a rotary joint 2.2.9, and a shaft retainer 2.2.10. The base 2.1 is provided with a frame, two ends of the main shaft 2.2.1 are rotatably arranged on the frame through bearings 2.2.6 with seats, the end part of the main shaft 2.2.1 is provided with a chain wheel 2.2.7, the chain wheel 2.2.7 is connected with a chain driving group 2.4 through a chain, the motor component 2.3 drives the chain wheel 2.2.7 to rotate through the chain driving group 2.4 and the chain, thereby driving the main shaft 2.2.1 to rotate, one end of the main shaft 2.2.1 is coaxially provided with a water passing channel, the side wall of the main shaft 2.2.1 is provided with a water outlet connector communicated with the water passing channel, the water outlet connector is used for being connected with a water pipe to be retracted and released, the rotary connector 2.2.9 is provided with a water inlet end and a water outlet end, the water inlet end of the rotary connector 2.2.9 is connected with the water pipe, and the water outlet end of the rotary connector 2.2.9 is communicated with the water passing channel of the main shaft 2.2.1. Two ends of the main shaft 2.2.1 are respectively provided with a large disc 2.2.5, a space between the two large discs 2.2.5 forms a winding space of the integrated pipeline, and the water outlet connector is positioned in the winding space. The winding space is internally provided with a plurality of connecting rods 2.2.8, the connecting rods 2.2.8 are parallel to the main shaft 2.2.1, two ends of the connecting rods 2.2.8 are respectively and fixedly connected to the two large discs 2.2.5, the connecting rods 2.2.8 are positioned on the same cylindrical surface, and the integrated pipeline is wound on the connecting rods 2.2.8 positioned on the same circumferential surface. The main shaft 2.2.1 is also provided with at least one small disc 2.2.3, the diameter of the small disc 2.2.3 is smaller than that of the large disc 2.2.5, a plurality of connecting rods 2.2.8 are uniformly fixed on the outer circumference of the small disc 2.2.3, and the small disc 2.2.3 plays a supporting role on the connecting rods 2.2.8. An inner shaft sleeve 2.2.2 is arranged between the small disc 2.2.3 and the main shaft 2.2.1, the inner shaft sleeve 2.2.2 is fixed by a shaft retainer ring 2.2.10, and a shaft sleeve 2.2.4 is arranged between the large disc 2.2.5 and the main shaft 2.2.1. When the chain wheel is installed, the inner two inner shaft sleeves 2.2.2 and the inner two small discs 2.2.3 are installed on the main shaft 2.2.1, the inner shaft sleeves are fixed by the shaft retainer rings 2.2.10, keys on the main shaft 2.2.1 are installed, the large disc 2.2.5 is sleeved, the shaft sleeves 2.2.4 are installed on the main shaft 2.2.1 and sleeved on the large disc 2.2.5, then the 6 connecting rods 2.2.8 are installed after the bolts are fastened, the connecting rods are fastened on the large disc 2.2.5 by bolts, the seat bearing 2.2.6 is installed on the main shaft 2.2.1, the set screws are fastened, and finally the chain wheel 2.2.7 and the rotary joint 2.2.9 are installed on the main shaft 2.2.1. The water pipe disc 2.2 installed above is hoisted on the base 2.1 and fastened by bolts, then the chain driving group 2.4 and the motor component 2.3 are installed on the base 2.1, the chain driving group 2.4 is connected with the output shaft end of the motor component 2.3 through a chain, after the chain is tensioned, the motor component 2.3 is fastened, and finally the chain protection cover 2.5 and the brake component 2.7 are installed, so that the cable disc 2 is totally installed, and the guide pulley 2.8 is required to be put on a shore base during operation.
In this embodiment, the motor of the motor assembly 2.3 has a frequency conversion function, and is configured to control the rotation speed of the motor through the frequency converter according to the operation requirement, so as to control the cable winding and unwinding speed. Optionally, the cable tray 2 also has a manual release function, the band-type brake is opened in an emergency, the cable tray 2 is manually rotated to reel and unreel the cable, the brake assembly 2.7 can hold the large disc of the cable tray in the middle of transportation, vibration of the cable tray is reduced, and the large disc can be prevented from continuously rotating by manually pressing the brake assembly 2.7 in an emergency.
Further, adopt float material, protection tube 2.6 parcel water pipe, cable, communication cable, that is to say, cover at the outside of water pipe, cable, communication cable and establish protection tube 2.6, set up the float material on the protection tube 2.6, can realize zero buoyancy, make things convenient for the robot to advance the operation.
Go up and weld frame 4 and be rectangular frame structure, fixed the setting in the top of supporting beam 3, four in total of supporting beam 3 are used for supporting and go up and weld frame 4, and four supporting beams 3 and go up and weld frame 4 and build constitution side direction stress resistance mechanism, and side direction stress resistance mechanism wholly is cuboid frame structure, is located integrated base 1's first installation region, can resist the side direction stress when hoist and mount cleaning robot integrated system under water, better protection water tank and cable tray 2 do not receive the extrusion of suspender.
Further, the support beam 3 is provided with an inclined strut, one end of the inclined strut is fixed on the support beam 3, the other end of the inclined strut is fixed on the upper welding frame 4, and the inclined strut and the support beam 3 form an included angle of 45-60 degrees.
Further, the upper welding frame 4 is formed by welding steel pipes, a blocking plate is welded at the port, rainwater is prevented from penetrating, plastic spraying treatment is carried out after the completion of the rainwater penetrating, lateral stress during hoisting can be resisted when the underwater cleaning robot integrated system is hoisted, and the water tank and the cable tray 2 are better protected from being extruded by hanging strips.
The high-pressure pump control cabinet 5 can adjust the pressure of the high-pressure pump group according to the flow used during operation, so as to meet the requirement of cleaning work;
The power distribution cabinet 6 adopts a modularized design, integrates a control module such as a robot power supply control switch, a water pump control power supply, an automatic water supply device switch, a motor control switch of the cable drum 2 and the like, can supply power for an integrated system of the underwater cleaning robot, is provided with a safety protection switch and a control switch, and is safe and convenient;
The underwater cleaning robot 7 is configured to clean the hull and bottom of the ship, so that the ship after cleaning the impurity has a faster running speed and saves more oil;
The cantilever crane 8 is arranged on the opposite side of the underwater cleaning robot 7, so that the cantilever crane can be rotated 180 degrees better, and the underwater cleaning robot is hoisted to enter water. The cantilever crane 8 has the functions of adjusting the height up and down, stretching back and forth and rotating horizontally by 360 degrees, can hoist the underwater cleaning robot 7 to a proper position according to actual demands, and the cantilever crane 8 is provided with a vertically arranged lifting rod and a horizontal telescopic rod, wherein the lifting rod is rotationally connected with the top end of the horizontal telescopic rod, the lifting rod can rotate 360 degrees around the axis of the telescopic rod, the lengths of the lifting rod and the horizontal telescopic rod are adjustable, the end part of the horizontal telescopic rod is connected with the underwater cleaning robot 7 through a hanging belt, the lifting rod is arranged at the edge of one side, far away from the underwater cleaning robot 7, of a first installation area, and the horizontal telescopic rod spans the first installation area and extends to the upper part of the underwater cleaning robot 7 positioned in a third installation area.
The water storage mechanism 9 is configured to store seawater, the water storage mechanism 9 is provided with a water tank 9.1, a water inlet pipe 9.2 and a water outlet pipe 9.9, the water tank 9.1 is a welded water tank, the water tank 9.1 is provided with a water inlet and a water outlet, the water inlet of the water tank 9.1 is connected with a submersible pump 11 through the water inlet pipe 9.2, the submersible pump 11 can pump the seawater into the water tank 9.1, the water outlet of the water tank 9.1 is connected with a high-pressure pump set 13 through the water outlet pipe 9.9, the high-pressure pump set 13 is used for pumping the water in the water tank 9.1 at high pressure, and the water supply lower cleaning robot 7 is used for cleaning the hull and the bottom of the ship;
The water storage mechanism 9 also comprises a water tank overflow pipe 9.3, a drain pipe 9.4, a liquid level observation pipeline 9.5 and a high-pressure pump overflow pipe 9.8; one end of the water tank overflow pipe 9.3 is connected to a tower joint on the top surface of the water tank 9.1 side, the other end of the water tank overflow pipe 9.3 is connected with a water drain valve and a drain pipe 9.4 at the bottom of the water tank 9.1 by adopting a three-way tower joint, the water tank overflow pipe 9.3 is configured to overflow through the water tank overflow pipe 9.3 when the water level in the water tank 9.1 is too high, the water level in the water tank is prevented from overflowing to an integrated system, one end of the drain pipe 9.4 is connected to the three-way tower joint, the other end of the drain pipe extends to the coast, when the water level is too high, water of the water tank overflow pipe 9.3 can be drained to the sea, when the water tank 9.1 needs to be cleaned, a water drain valve is opened, sundries such as sludge at the bottom of the water tank can be drained, two ends of a liquid level observation pipeline 9.5 are connected to an upper tower joint and a lower tower joint on the side of the water tank, the upper tower joint and the lower tower joint are arranged at the upper and the lower ends of the positions of the water tank 9.1 as upper limit and lower limit positions of the water tank 9.1, the liquid level observation pipeline 9.5 is a transparent pipe, the water level in the water tank can be observed from the outside, whether the water level in the water tank is blocked can be more intuitively is judged, the water level in the water tank, the water tank is connected to the high pressure pump 9.8 is connected to the high pressure pump 1, and the other end is connected to the high pressure pump 9.8 when the high pressure pump is arranged at the high pressure port, and the high pressure pump is connected to the high pressure port, and the high pressure pump 1, when the pressure is connected to the high pressure pump 1, and the high pressure end is at the pressure pump 1.
Further, the water storage mechanism 9 is also provided with an automatic water supply device 9.6, has an automatic water supply function and can control the operation of the submersible pump 11 in real time;
Further, the water tank 9.1 has a two-stage filtering function, provided with a first filter element 9.10 and a second filter element 9.11. Specifically, a first filter piece 9.10 and a second filter piece 9.11 are respectively arranged at a water outlet and a water inlet of the water tank 9.1, a 30-mesh filter element is adopted by the second filter piece 9.11 arranged at the water inlet of the water tank, a 50-mesh filter element is adopted by the first filter piece 9.10 arranged at the water outlet of the water tank, impurities can be filtered off better, and the underwater cleaning robot 7 can perform stable cleaning operation, and further, two openable and closable access covers 9.7 are arranged at the top of the water tank 9.1, wherein one access cover 9.1 is positioned above the first filter piece 9.10, and the other access cover 9.1 is positioned above the second filter piece 9.11.
When the water storage mechanism 9 is installed, firstly, the water tank 9.1 is fixedly installed on the water tank welding frame 12, then raw material belts are wound at all joints of the water tank 9.1, the water inlet pipe 9.2, the water tank overflow pipe 9.3, the blow-down pipe 9.4, the high-pressure pump overflow pipe 9.8 and the liquid level observation pipeline 9.5 are sequentially installed at corresponding positions of the water tank 9.1, one end of the water inlet pipe 9.2 is connected to the water tank 9.1, the other end of the water inlet pipe is the switching end 9.2.1 and is used for being connected with a water outlet pipeline of the submersible pump 11, and the switching end 9.2.1 is connected with the water inlet pipe 9.2 through a joint which is rapidly disassembled, so that rapid disassembly connection can be realized. Then water outlet pipe 9.9 one end is connected to water tank 9.1, and the other end is connected to the water inlet department of high-pressure pump group 13, later in the inside joint department of water tank install first filter 9.10 and second filter 9.11, and filter core tip threaded, convenient to detach, also can save impurity, convenient clearance, later install automatic water supply device 9.6 on access cover 9.7 to two liquid level switch positions on the automatic water supply device reach ideal water supply effect, water storage mechanism 9 installs like this.
The overhaul platform 10 is configured to place the underwater cleaning robot 7, the underwater cleaning robot 7 is placed above the overhaul platform 10, an overhaul space is formed at the bottom of the overhaul platform 10, and the bottom overhaul space is used for storing articles such as cables, submersible pumps 11 and the like during transportation, so that the space utilization rate is high;
The submersible pump 11 is configured to pump seawater and then is injected into the water tank 9.1 for storage, and the high-pressure pump set 13 is used, and further, a protection cage with the aperture of 5mm is arranged outside the submersible pump 11, so that the submersible pump 11 can be prevented from sucking larger impurities;
The water storage mechanism 9, the water tank welding frame 12 and the high-pressure pump set 13 are arranged in a vertical structural layer, so that space can be effectively utilized, and the water storage mechanism 9 is positioned above the high-pressure pump set 13, so that pipeline arrangement is facilitated, and the whole system looks more attractive and tidy. Specifically, the water tank welding frame 12 is a support frame for installing the water tank 9.1, the water tank 9.1 is arranged on the top surface of the water tank welding frame 12, the lower space of the water tank welding frame 12 is used for installing the high-pressure pump set 13, and the lower space of the support frame is surrounded by a plurality of supporting legs, so that the high-pressure pump set 13 can be protected;
The high-pressure pump set 13 is configured to supply high-pressure water to the underwater cleaning robot 7, and can pump the water in the water tank 9.1 to the cleaning working end of the underwater cleaning robot 7 under high pressure, and optionally, the high-pressure pump set 13 is separately provided with a control cabinet for storing a frequency converter, and the pressure of the high-pressure pump set 13 can be adjusted according to requirements.
When the underwater cleaning robot integrated system works, the submersible pump 11 is connected with the water storage mechanism 9 through the water supply pipe, the submersible pump 11 is fixed at the position 3-4 meters below the sea level, the cantilever crane 8 is used for hanging the underwater cleaning robot 7 to the position 0.5m above the sea level for stagnation, the states of electric parts such as a propeller and a track motor of the underwater cleaning robot 7 are tested, the states of the high-pressure pump are tested under pressure by the high-pressure pump set after no problems are ensured, the underwater cleaning robot 7 is hung into the sea after no problems are caused, the frequency converter of the cable tray 2 is operated to be laid after the belt is taken off, the underwater cleaning robot 7 is controlled to work, and the whole operation is simple and quick.
Compared with the prior art, the on-board engineering operation system of the underwater cleaning robot has the following beneficial effects:
1. The integrated system of the underwater cleaning robot is arranged on the engineering ship, so that the ship cleaning operation can be flexibly performed on the sea without being limited by regions.
2. The integrated system of the underwater cleaning robot integrates a cable tray, a supporting beam, an upper welding frame, a high-pressure pump control cabinet, a power distribution cabinet, the underwater cleaning robot, a cantilever crane, a water storage mechanism, an overhaul platform, a submersible pump, a water tank welding frame, a high-pressure pump set and the like through the integrated base, and optimizes pipelines and lines after the integrated system is integrated, so that the field is more attractive and tidy, the integrated level is high, the trouble that various parts need to be placed, wired and pipeline-walking is avoided, the cleaning operation time is shortened, the efficient operation is realized, the operation area is smaller, the field space utilization rate and the field tidy degree are improved, and the field tidy normalization is better.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the application, and is not meant to limit the scope of the application, but to limit the application to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the application are intended to be included within the scope of the application.
Claims (10)
1. The on-board engineering operation system of the underwater cleaning robot is characterized by comprising an engineering ship, wherein the engineering ship is provided with an underwater cleaning robot integrated system and a control cabin, the control cabin is internally provided with a control system, and the control system is in signal control connection with the underwater cleaning robot integrated system and is used for controlling the operation of the underwater cleaning robot integrated system;
The underwater cleaning robot integrated system comprises an integration base and cable tray arranged on the integrated base a supporting beam, an upper welding frame, a high-pressure pump control cabinet the device comprises a power distribution cabinet, an underwater cleaning robot, a cantilever crane, a water storage mechanism, an overhaul platform, a submersible pump, a water tank welding frame and a high-pressure pump set.
2. The on-board engineering operation system of the underwater cleaning robot according to claim 1, wherein the integrated system of the underwater cleaning robot is arranged at the stern of the engineering ship, and the control cabin is arranged at the bow of the engineering ship.
3. The on-board engineering operation system of the underwater cleaning robot according to claim 1, wherein the control system is arranged in a control cabin, and the control system is designed by adopting an integrated module and comprises an upper computer, a remote controller and a control console.
4. The on-board engineering operation system of the underwater cleaning robot, according to claim 1, is characterized in that the integrated base is provided with a first installation area, a second installation area and a third installation area on a plane, wherein the second installation area and the third installation area are arranged on the same side of the first installation area in parallel, the first installation area is provided with a bearing cable tray, a supporting beam, an upper welding frame, a cantilever crane, a water storage mechanism, a water tank welding frame and a high-pressure pump set, the second installation area is provided with a high-pressure pump control cabinet and a power distribution cabinet, and the third installation area is provided with the underwater cleaning robot, an overhaul platform and a submersible pump.
5. The system of claim 4, wherein the integrated base is welded with steel channels and steel pipes.
6. The on-board engineering work system of the underwater cleaning robot of claim 5, wherein the integrated base is provided with at least one of a lifting interface, a fork interface, and a transfer wheel mounting interface.
7. The shipborne engineering operation system of the underwater cleaning robot, according to claim 1, is characterized in that the cable drum comprises a base, a water pipe drum, a motor assembly, a chain driving assembly and a brake assembly, wherein the water pipe drum, the motor assembly, the chain driving assembly and the brake assembly are arranged on the base, the chain driving assembly is connected with an output shaft end of the motor assembly through a chain, the brake assembly is used for braking of the water pipe drum, a cable, a water pipe and a communication cable connected with the underwater cleaning robot are arranged in a protection pipe to form an integrated pipeline, the integrated pipeline is wound on the water pipe drum, and the motor assembly drives the water pipe drum to rotate through the chain driving assembly and the chain to retract and release the integrated pipeline.
8. The system of claim 1, wherein the cable drum further comprises a chain guard and a guide pulley, the chain guard being disposed outside the chain, the guide pulley being configured to guide the integrated pipeline when released.
9. The on-board engineering operation system of the underwater cleaning robot according to claim 1, wherein a float is provided on the protection pipe.
10. The system of claim 4, wherein the water storage mechanism is configured to store seawater, the water storage mechanism comprises a water tank, a water inlet pipe and a water outlet pipe, the water inlet of the water tank is connected with a submersible pump through the water inlet pipe, the submersible pump can pump the seawater into the water tank, the water outlet of the water tank is connected with a high-pressure pump set through the water outlet pipe, the high-pressure pump set is used for pumping the water in the water tank out, and the underwater cleaning robot is used for cleaning the hull and the bottom of the ship.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202420891320.XU CN222097892U (en) | 2024-04-26 | 2024-04-26 | Shipborne engineering operation system of underwater cleaning robot |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420891320.XU CN222097892U (en) | 2024-04-26 | 2024-04-26 | Shipborne engineering operation system of underwater cleaning robot |
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| CN222097892U true CN222097892U (en) | 2024-12-03 |
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| CN202420891320.XU Active CN222097892U (en) | 2024-04-26 | 2024-04-26 | Shipborne engineering operation system of underwater cleaning robot |
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