20W blue light laser engraving module for scanning galvanometer marking system
Technical Field
The utility model relates to a laser engraving module, in particular to a 20W blue laser engraving module for a scanning galvanometer marking system.
Background
In recent years, laser engraving technology has been widely used in a variety of industries, particularly in the field of engraving and cutting of organic materials. Blue laser engraving modules have become ideal choices for processing these materials due to their specific wavelength and energy distribution characteristics. Blue laser has better absorption efficiency and fine processing capability, so that the blue laser is excellent in organic material processing. However, in the field of engraving and processing of metal materials, the effect of blue laser modules is relatively poor. This is mainly due to the high reflectivity of the metal material to blue laser light and the low absorptivity, resulting in limited application in metal engraving.
The blue laser engraving equipment in the current market mainly faces two main problems, namely, relatively slow scanning speed and relatively small scanning breadth. These limitations are mainly due to device power and spot control technology limitations. Conventional laser engraving apparatuses typically use a single laser source, which limits the increase in laser power to some extent, thereby affecting scanning speed and processing efficiency. Meanwhile, the existing laser engraving equipment has limitation in the light path design, so that the scanning breadth is limited.
Under the background, in order to solve the limitations of the prior art, the utility model provides a novel 20W blue laser engraving module which adopts a four-path laser diode parallel beam combining technology, can obviously improve laser power, improves the divergence angle control of laser through an innovative light path, thereby improving scanning speed and expanding scanning breadth, bringing new breakthrough to the fields of organic material laser engraving and cutting, and simultaneously opening up a new direction for the development of the blue laser engraving technology.
Disclosure of utility model
In order to solve the problems, the utility model provides a 20W blue laser engraving module for a scanning galvanometer marking system, which can effectively solve the defects in the prior art.
The utility model is realized by the following technical scheme that the 20W blue laser engraving module for the scanning galvanometer marking system comprises:
four-way laser diodes, which are arranged in parallel two by two;
The aspheric collimating mirror is arranged at the output end of each laser diode and is used for collimating the light rays emitted by the laser diodes;
The first plane reflecting mirrors are arranged at the output end of each aspheric collimating mirror, and the light beams emitted by the two laser diodes in the same row are combined side by side through the first plane reflecting mirrors;
the polarizing beam splitter is arranged at the output end of one row of first plane reflectors, and one row of light beams passes through the polarizing beam splitter in a transmission way;
The second plane reflector is arranged at the output end of the other column of the first plane reflectors, and the column of light beams are reflected to the polarization beam splitter by the second plane reflector;
The half wave plate is arranged between the polarization beam splitter and the second plane reflector, the polarization direction of the light beam output by the second plane reflector is rotated by 90 degrees after passing through the half wave plate, the light beam is reflected by the polarization beam splitter, and the two laser beams can be completely overlapped into one beam by adjusting the angle and the position of the polarization beam splitter;
The first plano-concave cylindrical mirror and the second plano-concave cylindrical mirror are arranged at the output end of the polarization adjustment beam splitter and are used for respectively expanding beams in two directions;
and the plano-convex lens is arranged at the output ends of the first plano-concave cylindrical mirror and the second plano-concave cylindrical mirror and is used for collimating the expanded light rays.
The utility model has the advantages that the utility model adopts the mode of combining the beams of 4 laser in pairs and then combining the beams of polarization, and compared with the mode of combining the beams of 4 laser directly in pairs, the beam width in the Y direction is reduced by half, the size and the weight of a matched vibrating mirror can be reduced, and the scanning speed and the scanning precision are improved;
The two cylindrical mirrors are used for respectively expanding the light beams in two directions, and compared with the whole light beam expansion of the spherical beam expander, the spherical beam expander has the advantages that the distortion of the focus is smaller and the energy distribution is more concentrated.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of the front structure of the present utility model;
FIG. 3 is a top view of the present utility model;
Reference numerals illustrate:
1. Four paths of laser diodes, an aspheric collimating mirror, a first plane mirror, a polarizing beam splitter, a second plane mirror, a half wave plate, a first plano-concave cylindrical mirror, a second plano-concave cylindrical mirror and a plano-convex lens, wherein the aspheric collimating mirror comprises a first plane mirror, a polarizing beam splitter, a second plane mirror, a half wave plate, a first plano-concave cylindrical mirror, a second plano-concave cylindrical mirror and a plano-convex lens.
Detailed Description
All of the features disclosed in this specification, or all of the steps in a method or process disclosed, may be combined in any combination, except for mutually exclusive features and/or steps.
Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. That is, each feature is one example only of a generic series of equivalent or similar features, unless expressly stated otherwise.
As shown in fig. 1 to 3, a 20W blue laser engraving module for a scanning galvanometer marking system of the present utility model includes:
four-way laser diodes 1, wherein the four-way laser diodes 1 are arranged in parallel two by two;
The aspheric collimating mirror 2 is arranged at the output end of each laser diode and is used for collimating the light rays emitted by the laser diodes;
The first plane reflector 3 is arranged at the output end of each aspheric collimating mirror 2, and the first plane reflector 3 is used for combining the light beams emitted by two laser diodes in the same row side by side;
the polarizing beam splitter 4 is arranged at the output end of one row of the first plane mirrors 3, and one row of light beams passes through the polarizing beam splitter 4 in a transmission way;
A second plane mirror 5 installed at an output end of another column of the first plane mirrors 3, the column of light beams being reflected to the polarization beam splitter 4 by the second plane mirror 5;
The half-wave plate 6 is arranged between the polarization beam splitter 4 and the second plane reflector 5, the polarization direction of the light beam output by the second plane reflector 5 is rotated by 90 degrees after passing through the half-wave plate 6 and is reflected by the polarization beam splitter, and two laser beams can be completely overlapped into one beam by adjusting the angle and the position of the polarization beam splitter 4;
The first plano-concave cylindrical mirror 7 and the second plano-concave cylindrical mirror 8 are arranged at the output end of the polarization adjustment beam splitter 4 and are used for respectively expanding beams in two directions;
And the plano-convex lens (9) is arranged at the output ends of the first plano-concave cylindrical mirror 7 and the second plano-concave cylindrical mirror 8 and is used for collimating the expanded light rays.
The functional modules are described as follows:
The laser diode emits light beams after fast axis compression inside the laser diode, and the divergence angle of the light beams is about 7 degrees multiplied by 1 degree.
The aspherical collimator 2. The light beam is collimated by the aspherical collimator 2 so that the width of the light beam is about 3 x 0.35mm and the divergence angle is about 3 x 4mrad.
The planar mirrors combine two laser diode beams in the same column side by the planar mirrors, and the beam width becomes about 3×0.8mm.
Polarization beam splitter 4 and half-wave plate 6 processing:
One of the light beams is directly transmitted through the polarization beam splitter 4.
The other beam is reflected by the plane mirror, then passes through the half-wave plate 6, the polarization direction of the beam is rotated by 90 degrees, and finally is reflected by the polarization beam splitter 4.
The light beams overlap, namely, the two laser beams are completely overlapped into one beam by adjusting the angle and the position of the polarization beam splitter 4.
And (3) expanding beams by using the plano-concave cylindrical mirrors, namely expanding the beams in two directions by using the two plano-concave cylindrical mirrors after beam combination.
The plano-convex lens 9 collimates the light beam, and the width of the emergent light beam is about 13.5X4.5 mm, and the divergence angle is about 2.5X1.5 mrad.
And finally, focusing by using a field lens with the focal length of 300mm, wherein the focal point size is about 0.2 multiplied by 0.2mm.
The utility model adopts an innovative structure of carrying out polarization beam combination after four laser paths are arranged side by side, and compared with the traditional four-path direct side by side beam combination method, the utility model obviously reduces half of the width of the light beam in the Y direction. The size and the weight of the matched vibrating mirror are reduced, so that the scanning speed and the scanning precision are improved, the vertical divergence angle and the horizontal divergence angle of the light beam are respectively optimized and expanded through the two cylindrical mirrors, focal point distortion is reduced, more concentrated energy distribution is realized, and the engraving precision and efficiency are greatly improved.
The foregoing is merely illustrative of specific embodiments of the present utility model, and the scope of the utility model is not limited thereto, but any changes or substitutions that do not undergo the inventive effort should be construed as falling within the scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope defined by the claims.