CN222059465U

CN222059465U - A battery shell trimming process automatic production line

Info

Publication number: CN222059465U
Application number: CN202420754165.7U
Authority: CN
Inventors: 黄开强
Original assignee: Shenzhen Qianglang Mechanical Equipment Co ltd
Current assignee: Shenzhen Qianglang Mechanical Equipment Co ltd
Priority date: 2024-04-12
Filing date: 2024-04-12
Publication date: 2024-11-26
Anticipated expiration: 2034-04-12

Abstract

The utility model relates to the technical field of battery shell processing and discloses an automatic production line of a battery shell trimming process, which comprises an operation table, a control table and a transmission belt, wherein the operation table is provided with a trimming die, a shaping die, a deburring die and a polishing die, and is also provided with a rotary cutter, a shaping machine, a double-station type deburring machine, a polishing deburring machine and a manipulator for automatically feeding and discharging a battery shell product, the top of the control table is provided with a feeding machine for automatically feeding the battery shell product, and the transmission belt is used for conveying and discharging the battery shell product after trimming, shaping, deburring and polishing. In the whole process, the manipulator is responsible for automatic feeding of battery shell products, the transmission belt is responsible for transmission and blanking of products, and automatic equipment such as rotary cutting machines, shaping machines, double-station deburring machines, polishing deburring machines, vacuum chucks and the like automatically perform production operation of battery shells, so that manual intervention is reduced, and production efficiency is improved.

Description

Automatic production line for battery shell trimming process

Technical Field

The utility model belongs to the technical field of battery shell processing, and particularly relates to an automatic production line of a battery shell trimming process.

Background

The purpose of the battery shell trimming is to improve the appearance quality and performance of the battery shell. Specifically, the method comprises the procedures of trimming, shaping, deburring, polishing and the like, and the trimming is mainly used for removing redundant materials at the edge of the battery case, so that the shape of the battery case is more regular, and the subsequent processing and assembly are facilitated. The shaping is to further adjust the shape of the battery case, so that the battery case meets the design requirements and the aesthetic feeling of the appearance is improved. The deburring is used for removing residual burrs and uneven parts on the surface of the battery shell, so that the quality and performance of the product are prevented from being influenced. Finally, the polishing is used for further enhancing the surface smoothness of the battery case, so that the battery case is easier to hold and attach, and the appearance aesthetic feeling is improved.

In the traditional technology, a worker is required to manually transfer the battery shell product from one device to another device, so that the operation links and the manual labor are increased, the operation errors and the production accidents are easily caused, and the worker is required to manually transfer the product, so that the production efficiency of the production line is low and the time period is long. In addition, the conventional process needs to leave enough space for each instrument and equipment respectively, so that the layout of a production line is huge and bloated, the conventional process needs to work for a long time by workers, products are required to be frequently transferred, the physical strength and the attention requirements of the workers are high, the labor intensity is easy to cause, the fatigue and the work injury risk of the workers are increased, and in the conventional process, as each equipment is independently operated, the running states of different equipment and the processing conditions of the products need to be managed and monitored in a centralized way, and the complexity of management and maintenance is increased.

Disclosure of utility model

In order to make up the defects of the prior art, the utility model provides an automatic production line of a battery shell trimming process.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

The utility model provides a battery case side cut technology automatic production line, includes operation panel, control cabinet and conveyer belt, be equipped with from left to right in order set up and with battery case product cooperation location place side cut mould, plastic mould, burring mould and polishing mould on the operation panel, be equipped with two sets of rotary cutting machines that are located side cut mould both ends and cooperate side cut mould to carry out bi-polar side cut to battery case product, two sets of plastic machines that are located plastic mould both ends and cooperate plastic mould to carry out bi-polar plastic to battery case product, two sets of duplex position type burring machines that are located burring mould both ends and cooperate the burring mould to carry out bi-polar burring to battery case product and cooperate polishing deburring machine that polishes the burring to battery case product on the operation panel, be equipped with the manipulator that carries out automatic unloading to battery case product on the operation panel;

The top of the control console is provided with a feeding machine for automatically feeding battery shell products, and one side of the control console, which is far away from the operation console, is provided with an heightening platform;

the conveyer belt is located one side of operation panel and keeps away from the control cabinet setting, the conveyer belt is used for carrying the unloading to the battery case product after side cut, plastic, burring and polishing.

Preferably, the loading machine loads the battery shell products on the loading machine to a loading station at the top of the control console;

and a blanking station for automatically blanking the battery shell product is arranged on the transmission belt.

Preferably, the manipulator comprises an H-shaped support, a transverse support plate, a mounting box, two gears, racks and five groups of vacuum sucking discs or pneumatic fingers, wherein the two ends of the H-shaped support are fixed on two groups of synchronous belts A through belt clamps, the transverse support plate is fixed at the bottom of the H-shaped support, the mounting box is arranged on the transverse support plate and internally provided with a belt pulley assembly, the two gears are in transmission connection with double-end driven belt pulleys on the belt pulley assembly, the racks are meshed with the two gears and are fixed on a lifting support, and the five groups of vacuum sucking discs or pneumatic fingers are positioned at the bottom of the lifting support.

Preferably, five groups of vacuum chucks or pneumatic fingers are respectively used for adsorbing and transferring battery shell products on a feeding station to a trimming die, adsorbing and transferring battery shell products on the trimming die to a shaping die, adsorbing and transferring battery shell products on the shaping die to a deburring die, adsorbing and transferring battery shell products on the deburring die to a polishing die, and adsorbing and transferring battery shell products on the polishing die to a discharging station.

When the battery shell product on the trimming die is adsorbed and transferred to the shaping die, the shape of the battery shell product is adjusted to the required high-precision requirement through the fixed die by the cooperation of the shaping machine and the shaping die;

When the battery shell product on the feeding station is adsorbed and transferred onto the trimming die, the redundant size of the die-cutting section product from the inner die to the outer die of the battery shell product reaches the required high-precision requirement through the matching of the rotary cutter with the double-end trimming die and the trimming die, and meanwhile, the transverse cutting port of the product can be prevented from deforming through the method of die-cutting from the inner die to the outer side.

Preferably, a speed reducing motor A is fixedly arranged on the transverse support plate, and the output end of the speed reducing motor A is in transmission connection with the input end of a driving belt pulley on the belt pulley assembly.

The driving belt pulley on the belt pulley assembly is driven by the gear motor A to rotate, the double-end driven belt pulleys on two sides are driven to rotate, then two gears are driven to rotate, the two gears are meshed with the rack in the rotation process, and then the lifting support is driven to lift, so that five groups of vacuum suckers aligning with the feeding station, the trimming die, the shaping die, the deburring die and the polishing die can descend and absorb battery shell products on the feeding station, the trimming die, the shaping die, the deburring die and the polishing die, and the five groups of vacuum suckers or battery shell products absorbed by pneumatic fingers can be moved upwards.

Preferably, the lifting support comprises a transverse rod and five vertical supporting rods which are equidistantly arranged and fixed at the bottom of the transverse rod, racks meshed with the two gears are fixed on two of the vertical supporting rods, guide rails are arranged on the two vertical supporting rods, and the transverse supporting plates are matched with the guide rails to slide in a guiding manner through sliding blocks on the transverse supporting plates.

Preferably, the two groups of synchronous belts A are respectively in transmission connection with two groups of belt pulleys A rotating in the two protective covers, wherein the input end of one belt pulley A is in transmission connection with the output end of a speed reduction motor B fixedly arranged on the protective cover, the two belt pulleys A oppositely arranged are in transmission connection with the belt pulley B, the belt pulley B is in transmission connection with the belt pulley C through the synchronous belt B, and the two belt pulleys C oppositely arranged are connected through a connecting rod.

Preferably, the two protection covers are respectively fixed on a support frame, the support frame is fixed at the top of the operation table, the two belt pulleys C rotate on a mounting panel, and the mounting panel is fixed on the support frame.

The gear motor B drives the belt pulley A and the synchronous belt A to drive the belt pulley B to rotate, the belt pulley B is connected with the belt pulley C in a transmission manner through the synchronous belt B and connected between the two belt pulleys C which are oppositely arranged through the connecting rod, so that the two synchronous belts A on two sides can synchronously drive, the H-shaped support and the lifting support can conveniently move left and right along with the transmission of the synchronous belt A, and battery shell products on the feeding station, the trimming die, the shaping die, the deburring die and the polishing die are conveniently correspondingly transferred to the trimming die, the shaping die, the deburring die, the polishing die and the blanking station.

Compared with the prior art, the utility model has the technical effects and advantages that:

This battery case side cut technology automatic production line, the workman will take the battery case product material loading to the material loading machine of side cut, the material loading machine is automatic with battery case product material loading to the material loading station, go up battery case product material loading to side cut mould on the material loading station through the manipulator, cut edge to battery case both ends through the peeler afterwards, the rethread trimmer is to battery case plastic, go on the burring to battery case through duplex position type burr machine afterwards, then polish the battery case through polishing burr machine, carry the unloading through the conveyer belt at last.

In the whole process, the mechanical arm is responsible for automatic feeding of battery shell products, the transmission belt is responsible for transmission and blanking of the products, and automatic equipment such as rotary cutting machines, shaping machines, double-station type deburring machines, polishing deburring machines, vacuum chucks or pneumatic fingers and the like automatically carry out production operation of the battery shells, so that manual intervention is reduced, and production efficiency is improved.

Due to the fact that the gear is matched with the rack and the belt pulley and synchronous belt are used for transmission, the whole system has high accuracy and stability, and accurate movement and positioning of a battery shell product can be achieved. The H-shaped support and the lifting support can move left and right through the transmission of the synchronous belt A, and independent mobile equipment is not needed, so that space is saved. The whole production line is controlled in a centralized way, and the convenience of production management is improved.

In conclusion, the automatic production line of the battery shell trimming process realizes high efficiency, high quality and low cost of battery shell production through automatic equipment and technical means, reduces the risk of industrial injury and improves the convenience of production management.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a top view of the present utility model;

fig. 3 is a schematic structural view of the manipulator of the present utility model.

FIG. 4 is a schematic view of the structure of the manipulator shield and the mounting box according to the first view angle after the shield is removed;

Fig. 5 is a schematic structural view of the second view angle of the manipulator shield and the mounting box of the present utility model after removal.

In the figure: 1. an operation table; 2. a battery case product; 3. trimming die; 4. shaping a die; 5. deburring die; 6. polishing the mold; 7. a rotary cutter; 8. shaping machine; 9. a double-station deburring machine; 10. polishing the deburring machine; 11. a manipulator; 12. a console; 13. a feeding machine; 14. a transmission belt; 15. a feeding station; 16. a blanking station; 17. a heightening platform;

111. A belt clip; 112. a synchronous belt A; 113. an H-shaped bracket; 114. a transverse support plate; 115. a pulley assembly; 116. a mounting box; 117. a double-ended driven pulley; 118. a gear; 119. a lifting bracket; 120. a rack; 121. a vacuum chuck; 122. a speed reducing motor A; 123. a driving pulley; 124. a transverse bar; 125. a vertical support rod; 126. a guide rail; 127. a slide block; 128. a protective cover; 129. a belt pulley A; 130. a gear motor B; 131. a belt pulley B; 132. a synchronous belt B; 133. a belt pulley C; 134. a connecting rod; 135. a support frame; 136. and (5) installing a panel.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The application will be described in further detail with reference to figures 1-5,

The embodiment of the application discloses an automatic production line of a battery shell trimming process, which comprises an operation table 1, a control table 12 and a transmission belt 14, wherein the operation table 1 is provided with a trimming die 3, a shaping die 4, a deburring die 5 and a polishing die 6 which are sequentially arranged from left to right and are matched with a battery shell product 2 for positioning, the operation table 1 is provided with two groups of rotary cutters 7 which are positioned at two ends of the trimming die 3 and are matched with the trimming die 3 for trimming two ends of the battery shell product 2, two groups of shaping machines 8 which are positioned at two ends of the shaping die 4 and are matched with the shaping die 4 for shaping two ends of the battery shell product 2, two groups of double-station deburring machines 9 which are positioned at two ends of the deburring die 5 and are matched with the deburring die 5 for deburring the battery shell product 2, and a polishing deburring machine 10 which is matched with the polishing die 6 for polishing the battery shell product 2, and a manipulator 11 for automatically feeding and discharging the battery shell product 2 is arranged on the operation table 1;

The top of the control console 12 is provided with a feeding machine 13 for automatically feeding the battery shell products 2, and one side of the control console 12 far away from the operation console 1 is provided with a heightening platform 17;

The transmission belt 14 is located at one side of the operation table 1 and is far away from the control table 12, and the transmission belt 14 is used for conveying and discharging the battery case products 2 after trimming, shaping, deburring and polishing.

The loading machine 13 loads the battery shell products 2 thereon to a loading station 15 at the top of the console 12;

The conveyor belt 14 is provided with a blanking station 16 for automatically blanking the battery case products 2.

The worker stands on the heightening platform 17 to feed the battery shell product 2 with the trimming to the feeding machine 13, the feeding machine 13 automatically feeds the battery shell product 2 to the feeding station 15, the battery shell product 2 on the feeding station 15 is fed to the trimming die 3 through the manipulator 11, the battery shell product 2 on the trimming die 3 is fed to the shaping die 4, the battery shell product 2 on the shaping die 4 is fed to the deburring die 5, the battery shell product 2 on the deburring die 5 is fed to the polishing die 6, and the battery shell product 2 on the polishing die 6 is fed to the discharging station 16;

The battery shell product 2 firstly trims the two ends of the battery shell through a rotary cutter 7, then trims the battery shell through a trimmer 8, then deburrs the battery shell through a double-station type deburring machine 9, then polishes the battery shell through a polishing deburring machine 10, and finally conveys the blanking through a conveying belt 14;

The design of the automatic production line of the battery shell trimming process greatly improves the production efficiency of the battery shell, reduces manual operation through automatic equipment, reduces the production cost and improves the stability of the product quality.

Each link from feeding to discharging is completed by a machine, the possibility of manual labor intensity and operation errors is reduced, the manipulator 11 and the automation equipment can continuously work, only the battery shell product 2 of the feeding machine 13 is fed by manual operation, and the other links are all automated, compared with the prior art that the rotary cutter 7, the shaping machine 8, the double-station deburring machine 9 and the polishing deburring machine 10 are respectively and independently arranged, the battery shell product 2 is required to be transported to each instrument and equipment, the automatic production line can greatly improve the production efficiency, the automation equipment can ensure that the processing of each battery shell product 2 is consistent, the overall quality of the product is improved, the opportunity of direct contact of workers and the machine is reduced, and the risk of industrial accidents is reduced.

In addition, because the transmission belt 14 is positioned on one side of the operation table 1, and the feeding machine 13 is arranged at the top of the control table 12, the whole production line is compact in layout, space is saved, and the feeding and conveying processes of the control table 12 are centralized, so that the production management is more convenient, and the whole production management has better economical efficiency due to the reduction of labor cost and the improvement of production efficiency.

The manipulator 11 comprises an H-shaped bracket 113 with two ends fixed on two groups of synchronous belts A112 through belt clamps 111, a transverse support plate 114 fixed at the bottom of the H-shaped bracket 113, a mounting box 116 arranged on the transverse support plate 114 and internally provided with a belt pulley assembly 115, two gears 118 in transmission connection with double-end driven pulleys 117 on the belt pulley assembly 115, racks 120 meshed with the two gears 118 and fixed on a lifting bracket 119, and five groups of vacuum sucking discs 121 positioned at the bottom of the lifting bracket 119.

A gear motor a122 is fixedly arranged on the transverse support plate 114, and the output end of the gear motor a122 is in transmission connection with the input end of a driving belt pulley 123 on the belt pulley assembly 115.

The driving pulley 123 on the pulley assembly 115 is driven by the gear motor A122 to rotate, the double-end driven pulleys 117 on two sides are driven to rotate, then the two gears 118 are driven to rotate, the two gears 118 are meshed with the rack 120 in the rotation process, and then the lifting support 119 is driven to lift, so that five groups of vacuum chucks 121 aligned with the feeding station 15, the trimming die 3, the shaping die 4, the deburring die 5 and the polishing die 6 can descend and adsorb the battery case products 2 on the feeding station 15, the trimming die 3, the shaping die 4, the deburring die 5 and the polishing die 6, and the battery case products 2 adsorbed by the five groups of vacuum chucks 121 can be moved upwards.

The lifting bracket 119 comprises a transverse rod 124 and five vertical supporting rods 125 which are equidistantly arranged and fixed at the bottom of the transverse rod 124, racks 120 meshed with two gears 118 are fixed on two of the vertical supporting rods 125, guide rails 126 are arranged on the two vertical supporting rods 125, and the transverse supporting plate 114 is matched with the guide rails 126 to guide and slide through sliding blocks 127 thereon.

The two groups of synchronous belts A112 are respectively in transmission connection with two groups of belt pulleys A129 rotating in the two protective covers 128, the input end of one belt pulley A129 is in transmission connection with the output end of a speed reduction motor B130 fixedly arranged on the protective cover 128, the two belt pulleys A129 oppositely arranged are in transmission connection with a belt pulley B131, the belt pulley B131 is in transmission connection with a belt pulley C133 through a synchronous belt B132, and the two belt pulleys C133 oppositely arranged are connected through a connecting rod 134.

The two protecting covers 128 are respectively fixed on a supporting frame 135, the supporting frame 135 is fixed on the top of the operating platform 1, the two pulleys C133 are rotated on a mounting panel 136, and the mounting panel 136 is fixed on the supporting frame 135.

The five groups of vacuum chucks 121 are respectively used for adsorbing and transferring the battery case product 2 on the feeding station 15 to the trimming die 3, adsorbing and transferring the battery case product 2 on the trimming die 3 to the shaping die 4, adsorbing and transferring the battery case product 2 on the shaping die 4 to the deburring die 5, adsorbing and transferring the battery case product 2 on the deburring die 5 to the polishing die 6, and adsorbing and transferring the battery case product 2 on the polishing die 6 to the discharging station 16.

The gear motor B130 drives the belt pulley A129 and the synchronous belt A112 to drive the belt pulley B131 to rotate, the belt pulley B131 is in transmission connection with the belt pulley C133 through the synchronous belt B132 and is connected between the two belt pulleys C133 which are oppositely arranged through the connecting rod 134, so that the two synchronous belts A112 on two sides can be synchronously driven, the H-shaped support 113 and the lifting support 119 can be conveniently moved left and right along with the transmission of the synchronous belt A112, and the battery shell products 2 on the feeding station 15, the trimming die 3, the shaping die 4, the deburring die 5 and the polishing die 6 are conveniently correspondingly transferred to the trimming die 3, the shaping die 4, the deburring die 5, the polishing die 6 and the blanking station 16.

The gear motor and vacuum chuck 121 and other equipment automatically perform battery shell production operation, manual intervention is reduced, production efficiency is improved, the gear 118 is matched with the rack 120, and the belt pulley and synchronous belt are driven, so that the whole system has high accuracy and stability, accurate movement and positioning of a battery shell product 2 can be realized, the H-shaped support 113 and the lifting support 119 can move left and right through the driving of the synchronous belt A112, independent mobile equipment is not needed, space is saved, labor input is reduced, labor cost is reduced, automatic equipment can ensure the processing consistency of each battery shell product 2, product quality is improved, the probability of direct contact between workers and machines is reduced due to the design of the synchronous belt and the connecting rod 134, the risk of industrial accident is reduced, the whole production line is controlled in a centralized manner, and convenience in production management is improved.

Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.

Claims

1. An automatic production line for a battery shell trimming process, which is characterized by comprising the following steps:

The battery shell polishing device comprises an operation table (1), wherein an edge cutting die (3), a shaping die (4), a deburring die (5) and a polishing die (6) which are sequentially arranged from left to right and matched with a battery shell product (2) are arranged on the operation table (1), two groups of rotary cutters (7) which are positioned at two ends of the edge cutting die (3) and matched with the edge cutting die (3) to cut edges at two ends of the battery shell product (2), two groups of shaping machines (8) which are positioned at two ends of the shaping die (4) and matched with the shaping die (4) to double-end shape the battery shell product (2), two groups of double-station deburring machines (9) which are positioned at two ends of the deburring die (5) and matched with the deburring die (5) to double-end deburr the battery shell product (2) and polishing deburring machines (10) matched with the polishing die (6) are arranged on the operation table (1), and a manipulator (11) for automatically feeding and discharging the battery shell product (2) is arranged on the operation table (1);

The battery shell automatic feeding device comprises a control console (12), wherein a feeding machine (13) for automatically feeding the battery shell products (2) is arranged at the top of the control console (12), and an heightening platform (17) is arranged at one side, away from the operation console (1), of the control console (12);

The conveying belt (14), the conveying belt (14) is located one side of the operation panel (1) and is far away from the control panel (12), and the conveying belt (14) is used for conveying and discharging the battery shell products (2) after trimming, shaping, deburring and polishing.

2. The automatic production line for a battery case trimming process according to claim 1, wherein: the charging machine (13) charges the battery shell product (2) on the charging machine to a charging station (15) at the top of the control console (12);

And a blanking station (16) for automatically blanking the battery shell products (2) is arranged on the conveying belt (14).

3. The automatic production line for the trimming process of the battery case according to claim 2, wherein: the manipulator (11) comprises an H-shaped support (113) with two ends fixed on two groups of synchronous belts A (112) through belt clamps (111), a transverse support plate (114) fixed at the bottom of the H-shaped support (113), an installation box (116) arranged on the transverse support plate (114) and internally provided with a belt pulley assembly (115), two gears (118) in transmission connection with double-end driven pulleys (117) on the belt pulley assembly (115), racks (120) meshed with the two gears (118) and fixed on a lifting support (119), and five groups of vacuum suckers (121) positioned at the bottom of the lifting support (119).

4. A battery can trimming process automatic production line according to claim 3, wherein: five groups of vacuum chucks (121) are respectively used for adsorbing and transferring a battery case product (2) on a feeding station (15) to a trimming die (3), adsorbing and transferring the battery case product (2) on the trimming die (3) to a shaping die (4), adsorbing and transferring the battery case product (2) on the shaping die (4) to a deburring die (5), adsorbing and transferring the battery case product (2) on the deburring die (5) to a polishing die (6), and adsorbing and transferring the battery case product (2) on the polishing die (6) to a discharging station (16).

5. A battery can trimming process automatic production line according to claim 3, wherein: and a speed reducing motor A (122) is fixedly arranged on the transverse support plate (114), and the output end of the speed reducing motor A (122) is in transmission connection with the input end of a driving belt pulley (123) on the belt pulley assembly (115).

6. A battery can trimming process automatic production line according to claim 3, wherein: the lifting support (119) comprises a transverse rod (124) and five vertical support rods (125) which are equidistantly arranged and fixed at the bottom of the transverse rod (124), racks (120) meshed with two gears (118) are fixed on two of the vertical support rods (125), guide rails (126) are arranged on the two vertical support rods (125), and the transverse support plates (114) are matched with the guide rails (126) to guide and slide through sliding blocks (127) on the transverse support plates.

7. A battery can trimming process automatic production line according to claim 3, wherein: two groups of synchronous belts A (112) are respectively connected with two groups of belt pulleys A (129) rotating in two protective covers (128) in a transmission way, one of the input ends of the belt pulleys A (129) is connected with the output end of a speed reduction motor B (130) fixedly arranged on the protective covers (128), the two belt pulleys A (129) oppositely arranged are connected with a belt pulley B (131) in a transmission way, the belt pulley B (131) is connected with a belt pulley C (133) in a transmission way through a synchronous belt B (132), and the two belt pulleys C (133) oppositely arranged are connected through a connecting rod (134).

8. The automatic production line for the trimming process of the battery case according to claim 7, wherein: the two protection covers (128) are respectively fixed on the support frame (135), the support frame (135) is fixed at the top of the operation table (1), the two belt pulleys C (133) rotate on the installation panel (136), and the installation panel (136) is fixed on the support frame (135).