CN221974450U - A high vacuum flapper valve - Google Patents
A high vacuum flapper valve Download PDFInfo
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- CN221974450U CN221974450U CN202420224198.0U CN202420224198U CN221974450U CN 221974450 U CN221974450 U CN 221974450U CN 202420224198 U CN202420224198 U CN 202420224198U CN 221974450 U CN221974450 U CN 221974450U
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Abstract
Description
技术领域Technical Field
本实用新型涉及阀门技术的领域,特别涉及一种高真空挡板阀。The utility model relates to the field of valve technology, in particular to a high vacuum baffle valve.
背景技术Background Art
气动高真空挡板阀是一种用于接通或切断真空管路中的气流的阀门,其包括阀体、气缸和电磁阀,电磁阀连通于气源,通过电磁阀为气缸供气,驱动气缸的活塞伸缩。气缸设置于阀体上且气缸的活塞杆伸入阀体内,活塞杆远离缸体的一端连接挡板。当气缸驱动挡板下移时,挡板与阀体内部的阀座配合隔断阀体内腔,从而切断气动高真空挡板阀;当气缸驱动挡板上移时,挡板于阀体内部的阀座分离以打开该气动高真空电磁阀。The pneumatic high vacuum flapper valve is a valve used to connect or cut off the air flow in the vacuum pipeline. It includes a valve body, a cylinder and a solenoid valve. The solenoid valve is connected to the air source, and the cylinder is supplied with air through the solenoid valve to drive the piston of the cylinder to extend and retract. The cylinder is set on the valve body and the piston rod of the cylinder extends into the valve body. The end of the piston rod away from the cylinder body is connected to the baffle. When the cylinder drives the baffle to move down, the baffle cooperates with the valve seat inside the valve body to isolate the inner cavity of the valve body, thereby cutting off the pneumatic high vacuum flapper valve; when the cylinder drives the baffle to move up, the baffle separates from the valve seat inside the valve body to open the pneumatic high vacuum solenoid valve.
现有技术中,气缸与电磁阀通的工作口之间通过气管连接,一方面装配不便,较难以保证连接的气密性。另一方面,由于气动高真空挡板阀常态下,出气口处于密封状态,因此需要电磁阀的下端工作口与气缸上端导气孔连接;电磁阀上端工作口与气缸下端导气孔连接,从而导致两气管交叉,气管排布紊乱。In the prior art, the cylinder and the working port of the solenoid valve are connected by an air pipe, which is inconvenient to assemble and difficult to ensure the air tightness of the connection. On the other hand, since the air outlet of the pneumatic high vacuum flapper valve is in a sealed state under normal conditions, the lower working port of the solenoid valve needs to be connected to the upper air guide hole of the cylinder; the upper working port of the solenoid valve needs to be connected to the lower air guide hole of the cylinder, which causes the two air pipes to cross and the air pipe arrangement to be disordered.
发明内容Summary of the invention
本实用新型的目的是提供一种高真空挡板阀,解决通过气管连接气缸和电磁阀时存在的气管交叉紊乱、连接不便等问题。The utility model aims to provide a high vacuum baffle valve, which solves the problems of disordered air pipe crossing and inconvenient connection when an air cylinder and a solenoid valve are connected through an air pipe.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above technical objectives of the utility model are achieved through the following technical solutions:
本实用新型提供一种高真空挡板阀,包括阀体、气缸和电磁阀,所述阀体内形成有阀座,所述气缸的活塞杆连接有一用于抵接封堵所述阀座的挡板,所述电磁阀连通于外界气源和所述气缸;所述气缸的缸体上设置有电磁阀安装座;The utility model provides a high vacuum baffle valve, comprising a valve body, a cylinder and a solenoid valve, wherein a valve seat is formed in the valve body, a piston rod of the cylinder is connected with a baffle for abutting and blocking the valve seat, and the solenoid valve is connected to an external air source and the cylinder; a solenoid valve mounting seat is arranged on the cylinder body of the cylinder;
所述电磁阀安装座上开设有第一流道和第二流道,所述第一流道连通于所述气缸的无杆腔,所述第二流道连通于所述气缸的有杆腔,所述第一流道贯穿所述电磁阀安装座的表面形成第一通气口,所述第二流道贯穿所述电磁阀安装座的表面形成第二通气口,所述电磁阀固定于所述电磁阀安装座;所述电磁阀具有第一工作口和第二工作口,所述第一工作口对准并连通于所述第一通气口,所述第二工作口对准并连通于所述第二通气口。The solenoid valve mounting seat is provided with a first flow channel and a second flow channel, the first flow channel is connected to the rodless chamber of the cylinder, the second flow channel is connected to the rod chamber of the cylinder, the first flow channel passes through the surface of the solenoid valve mounting seat to form a first air vent, the second flow channel passes through the surface of the solenoid valve mounting seat to form a second air vent, and the solenoid valve is fixed to the solenoid valve mounting seat; the solenoid valve has a first working port and a second working port, the first working port is aligned with and connected to the first air vent, and the second working port is aligned with and connected to the second air vent.
在本方案中,电磁阀通过电磁阀安装座与气缸连接及连通,电磁阀安装座内设置第一流道和第二流道,电磁阀与气缸连接时,电磁阀上的第一工作口正对连通电磁阀安装座上的第一通气口,电磁阀上的第二工作口正对连通电磁阀安装座上的第二通气口。当该高真空挡板阀需要关闭时,外界气源为电磁阀供气,压缩气体经第一工作口和第一通气口进入第一流道中,从而进入气缸无杆腔中,推动活塞杆带动挡板下移以封堵阀座,同时有杆腔中的气体能够经第二流道、第二通气口、第二工作口回到电磁阀中排出,从而关闭该高真空挡板阀;当该高真空挡板阀需要开启时,电磁阀阀杆运动切换工作位,压缩气体从第二工作口和第二通气口和第二流道进入有杆腔中,无杆腔中的气体经第一流道、第一通气口和第一工作口流道电磁阀中排出,从而驱动活塞杆带动挡板上移使得挡板离开阀座,实现高真空挡板阀的开启。由此,通过该结构的改进,使得电磁阀和气缸连接时无需连接气管,降低气管连接的气密性要求,方便电磁阀的安装,同时没有外露的气管,使得整体结构简洁,不易损坏。In this solution, the solenoid valve is connected and communicated with the cylinder through the solenoid valve mounting seat. The first flow channel and the second flow channel are arranged in the solenoid valve mounting seat. When the solenoid valve is connected to the cylinder, the first working port on the solenoid valve is opposite to the first air vent on the solenoid valve mounting seat, and the second working port on the solenoid valve is opposite to the second air vent on the solenoid valve mounting seat. When the high vacuum flapper valve needs to be closed, the external gas source supplies gas to the solenoid valve, and the compressed gas enters the first flow channel through the first working port and the first vent, thereby entering the rodless chamber of the cylinder, pushing the piston rod to drive the baffle to move down to block the valve seat, and at the same time, the gas in the rod chamber can be discharged back to the solenoid valve through the second flow channel, the second vent, and the second working port, thereby closing the high vacuum flapper valve; when the high vacuum flapper valve needs to be opened, the solenoid valve stem moves to switch the working position, and the compressed gas enters the rod chamber from the second working port, the second vent, and the second flow channel, and the gas in the rodless chamber is discharged through the first flow channel, the first vent, and the first working port flow channel solenoid valve, thereby driving the piston rod to drive the baffle to move up so that the baffle leaves the valve seat, thereby realizing the opening of the high vacuum flapper valve. Therefore, through the improvement of the structure, the solenoid valve and the cylinder do not need to be connected to the air pipe, which reduces the air tightness requirements of the air pipe connection, facilitates the installation of the solenoid valve, and at the same time, there is no exposed air pipe, so that the overall structure is simple and not easy to damage.
进一步地,所述第一流道远离所述第一通气口的一端贯穿所述电磁阀安装座形成第三通气口,所述第三通气口对准所述第二工作口,所述第三通气口内可拆卸设置有第一封堵件;Furthermore, one end of the first flow channel away from the first vent penetrates the solenoid valve mounting seat to form a third vent, the third vent is aligned with the second working port, and a first blocking member is detachably provided in the third vent;
所述第二流道远离所述第二通气口的一端贯穿所述电磁阀安装座形成第四通气口,所述第四通气口对准所述第一工作口,所述第四通气口内可拆卸连接有第二封堵件。One end of the second flow channel away from the second vent penetrates the solenoid valve mounting seat to form a fourth vent, the fourth vent is aligned with the first working port, and a second blocking member is detachably connected to the fourth vent.
在本方案中,第一流道形成连通第二工作口的第三通气口,第三通气口通过第一封堵件封堵,使得正常情况下,气体经第一工作口、第一通气口流入或流出第一流道,特殊情况下可以将第一封堵件封堵于第一通气口,第三通气口与第二工作口连通,从而气体也能够经第二工作口流入第一流道。同理,在需要时,也可将第二封堵件从第四通气口处拆下并封堵于第二通气口处,从而气体能够从第一工作口、第四通气口流入或流出第二流道。由此使得电磁阀与气缸的连通方式可依据需求进行变换,提升该高真空挡板阀的适用性。In this solution, the first flow channel forms a third vent connected to the second working port, and the third vent is blocked by the first blocking piece, so that under normal circumstances, the gas flows into or flows out of the first flow channel through the first working port and the first vent. Under special circumstances, the first blocking piece can be blocked at the first vent, and the third vent is connected to the second working port, so that the gas can also flow into the first flow channel through the second working port. Similarly, when necessary, the second blocking piece can also be removed from the fourth vent and blocked at the second vent, so that the gas can flow into or flow out of the second flow channel from the first working port and the fourth vent. In this way, the connection method between the solenoid valve and the cylinder can be changed according to needs, thereby improving the applicability of the high vacuum baffle valve.
进一步地,所述第一封堵件为一球形构件,所述第一封堵件过盈配合于所述第三通气口;所述第二封堵件为一球形构件,所述第二封堵件过盈配合于所述第四通气口。Further, the first blocking piece is a spherical component, and the first blocking piece is interference-fitted with the third vent; the second blocking piece is a spherical component, and the second blocking piece is interference-fitted with the fourth vent.
进一步地,所述第一流道贯穿所述电磁阀安装座朝向所述气缸的一侧形成一连通所述气缸的无杆腔的第一连接口,所述第一连接口与所述第三通气口同轴设置;Further, the first flow channel penetrates the electromagnetic valve mounting seat toward the side of the cylinder to form a first connection port connected to the rodless chamber of the cylinder, and the first connection port is coaxially arranged with the third vent;
所述第二流道贯穿所述电磁阀安装座的朝向所述气缸的一侧形成一连通于所述气缸的有杆腔的第二连接口,所述第二连接口与所述第四通气口同轴设置。The second flow channel penetrates the side of the solenoid valve mounting seat facing the cylinder to form a second connecting port connected to the rod chamber of the cylinder, and the second connecting port is coaxially arranged with the fourth vent.
进一步地,所述第一流道包括竖直延伸的第一竖向腔、水平延伸的第一进气腔和水平延伸的第一连接腔;所述第一进气腔和所述第一连接腔垂直连通于所述第一竖向腔,所述第一进气腔贯穿所述电磁阀安装座朝向所述电磁阀的一侧形成所述第一通气口,所述第一连接腔贯穿所述电磁阀安装座的相对两侧形成所述第三通气口和所述第一连接口;Further, the first flow channel includes a first vertical cavity extending vertically, a first air inlet cavity extending horizontally, and a first connecting cavity extending horizontally; the first air inlet cavity and the first connecting cavity are vertically connected to the first vertical cavity, the first air inlet cavity penetrates the electromagnetic valve mounting seat on one side facing the electromagnetic valve to form the first vent, and the first connecting cavity penetrates the opposite sides of the electromagnetic valve mounting seat to form the third vent and the first connecting port;
所述第二流道包括竖直延伸的第二竖向腔、水平延伸的第二进气腔和水平延伸的第二连接腔,所述第二进气腔和所述第二连接腔均垂直连通于所述第二竖向腔,所述第二进气腔贯穿所述电磁阀安装座朝向所述电磁阀一侧形成所述第二通气口,所述第二连接腔贯穿所述电磁阀安装座的相对两侧形成所述第四通气口和所述第二连接口。The second flow channel includes a second vertical cavity extending vertically, a second air inlet cavity extending horizontally, and a second connecting cavity extending horizontally. The second air inlet cavity and the second connecting cavity are both vertically connected to the second vertical cavity. The second air inlet cavity passes through the solenoid valve mounting seat to form the second air vent toward the side of the solenoid valve. The second connecting cavity passes through the opposite sides of the solenoid valve mounting seat to form the fourth air vent and the second connecting port.
在本方案中,第一流道包括第一竖向腔、第一进气腔和第一连接腔,第一竖向腔竖直延伸,第一进气腔和第一连接腔垂直于第一竖向腔水平延伸,直线型的腔体方便第一竖向腔、第一进气腔和第一连接腔的开设,同时方便第一通气口、第一连接口和第三通气口的形成(如通过车床在电磁阀安装座上直接钻圆孔即可形成第一竖向腔、第一进气腔和第一连接腔);同理,第二流道包括第二竖向腔、第二进气腔和第二连接腔,第二竖向腔竖直延伸,第二进气腔和第二连接腔垂直于第二竖向腔水平延伸,方便第二竖向腔、第二进气腔和第二连接腔的开设和第二通气口、第二连接口和第四通气口的形成。In the present embodiment, the first flow channel includes a first vertical cavity, a first air inlet cavity and a first connecting cavity. The first vertical cavity extends vertically, and the first air inlet cavity and the first connecting cavity extend horizontally perpendicular to the first vertical cavity. The linear cavity facilitates the opening of the first vertical cavity, the first air inlet cavity and the first connecting cavity, and also facilitates the formation of the first air vent, the first connecting port and the third air vent (such as directly drilling a circular hole on the solenoid valve mounting seat by a lathe to form the first vertical cavity, the first air inlet cavity and the first connecting cavity); similarly, the second flow channel includes a second vertical cavity, a second air inlet cavity and a second connecting cavity. The second vertical cavity extends vertically, and the second air inlet cavity and the second connecting cavity extend horizontally perpendicular to the second vertical cavity, which facilitates the opening of the second vertical cavity, the second air inlet cavity and the second connecting cavity and the formation of the second air vent, the second connecting port and the fourth air vent.
进一步地,所述第一竖向腔和所述第二竖向腔均沿竖向贯穿所述电磁阀安装座的端部形成连通外界的开口,所述第一竖向腔开口的端部内可拆卸地安装有第三封堵件,所述第二竖向腔开口的端部内可拆卸地安装有第四封堵件。Furthermore, both the first vertical cavity and the second vertical cavity vertically penetrate the ends of the solenoid valve mounting seat to form openings connected to the outside world, a third sealing piece is detachably installed in the ends of the first vertical cavity opening, and a fourth sealing piece is detachably installed in the ends of the second vertical cavity opening.
在本方案中,第一竖向腔和第二竖向腔贯穿电磁阀安装座的端部形成开口,从而电磁阀除了可在第一通气口、第二通气口、第三通气口和第四通气口处与气缸连通外,也可通过气管连通第一竖向腔和第二竖向腔在安装座端部的开口,由此进一步提升了该高真空电磁阀的适用性。同时,第一竖向腔和第二竖向腔竖向贯穿电磁阀安装座,使得第一竖向腔和第二竖向腔开设时较为方便(如通过车床直接车削形成第一竖向腔和第二竖向腔,开放的开口供车床进退刀)。In this solution, the first vertical cavity and the second vertical cavity penetrate the end of the electromagnetic valve mounting seat to form an opening, so that the electromagnetic valve can be connected to the cylinder at the first vent, the second vent, the third vent and the fourth vent, and can also be connected to the opening of the first vertical cavity and the second vertical cavity at the end of the mounting seat through the air pipe, thereby further improving the applicability of the high vacuum electromagnetic valve. At the same time, the first vertical cavity and the second vertical cavity vertically penetrate the electromagnetic valve mounting seat, making it more convenient to open the first vertical cavity and the second vertical cavity (such as directly turning the first vertical cavity and the second vertical cavity by a lathe, and the open opening is used for the lathe to advance and retract).
进一步地,所述电磁阀安装座于所述气缸的缸体一体成型。Furthermore, the solenoid valve mounting seat is integrally formed with the cylinder body of the cylinder.
进一步地,在水平截面上,所述电磁阀安装座沿靠近所述气缸的方向面积逐渐缩小的倒梯形状,所述气缸的缸体在所述电磁阀安装座两侧设置有两个隔离槽,两个所述隔离槽沿长度方向相互平行设置。Furthermore, in a horizontal cross section, the solenoid valve mounting seat is in an inverted trapezoidal shape with an area gradually decreasing in a direction approaching the cylinder, and the cylinder body of the cylinder is provided with two isolation grooves on both sides of the solenoid valve mounting seat, and the two isolation grooves are arranged parallel to each other along the length direction.
在本方案中,电磁阀安装座在水平截面上呈倒梯形状,使得其靠近电磁阀的一侧面积较大以方便电磁阀的安装,靠近气缸的一侧面积较小,且电磁阀安装座的相对两侧与气缸之间通过两个平行的隔离槽分隔开来,从而便于电磁阀安装座的成型开模。In this solution, the solenoid valve mounting seat is in an inverted trapezoidal shape in a horizontal cross section, so that the area on the side close to the solenoid valve is larger to facilitate the installation of the solenoid valve, and the area on the side close to the cylinder is smaller, and the opposite sides of the solenoid valve mounting seat are separated from the cylinder by two parallel isolation grooves, thereby facilitating the molding and mold opening of the solenoid valve mounting seat.
进一步地,所述电磁阀上设置有至少两个安装孔,所述电磁阀安装座上设置有数量与所述安装孔相同的螺纹孔,所述安装孔一一对应与所述螺纹孔对准,相互对准的所述安装孔和所述螺纹孔中同时穿设有一连接螺钉。Furthermore, the solenoid valve is provided with at least two mounting holes, the solenoid valve mounting seat is provided with threaded holes having the same number as the mounting holes, the mounting holes are aligned with the threaded holes one by one, and a connecting screw is simultaneously passed through the aligned mounting holes and the threaded holes.
进一步地,所述电磁阀为两位五通电磁阀,所述电磁阀竖向设置,所述电磁阀的第一工作口位于第二工作口下方,所述第一工作口和所述第二工作口的边沿均环绕设置有密封圈。Furthermore, the solenoid valve is a two-position five-way solenoid valve, which is vertically arranged, with a first working port of the solenoid valve located below a second working port, and sealing rings are arranged around the edges of the first working port and the second working port.
在本方案中,电磁阀为两位五通电磁阀,其两个工作口分别用于供气和回气。第一工作口和第二工作口的边沿均设置有密封圈,使得电磁阀固定于电磁阀安装座时,第一工作口与第一通气口、第二工作口与第二通气口对准连通时气密性好,方便电磁阀与气缸的气密连接。In this solution, the solenoid valve is a two-position five-way solenoid valve, and its two working ports are used for air supply and air return respectively. The edges of the first working port and the second working port are both provided with sealing rings, so that when the solenoid valve is fixed to the solenoid valve mounting seat, the first working port and the first vent port, and the second working port and the second vent port are aligned and connected, the airtightness is good, which facilitates the airtight connection between the solenoid valve and the cylinder.
综上所述,本实用新型具有以下有益效果:In summary, the utility model has the following beneficial effects:
本实用新型的高真空挡板阀中,通过在气缸的缸体上集成电磁阀安装座,电磁阀安装座内开设第一流道和第二流道,且第一流道和第二流道分别连通于气缸的无杆腔和有杆腔,电磁阀安装于电磁阀安装座上时其第一工作口与第一通气口连通、第二工作口与第二通气口连通,由此无需连接气管,仅需将电磁阀定位安装于电磁阀安装座上即实现电磁阀与气缸的连通,方便了电磁阀的安装和连接,减少了气管安装时的紊乱和麻烦,同时解决了气管安装时的气密性难以满足的问题。In the high-vacuum baffle valve of the utility model, a solenoid valve mounting seat is integrated on the cylinder body of the cylinder, a first flow channel and a second flow channel are opened in the solenoid valve mounting seat, and the first flow channel and the second flow channel are respectively connected to the rodless chamber and the rod chamber of the cylinder. When the solenoid valve is installed on the solenoid valve mounting seat, its first working port is connected with the first air vent, and the second working port is connected with the second air vent. Therefore, there is no need to connect the air pipe. The solenoid valve only needs to be positioned and installed on the solenoid valve mounting seat to realize the connection between the solenoid valve and the cylinder, which facilitates the installation and connection of the solenoid valve, reduces the disorder and trouble during the installation of the air pipe, and solves the problem of difficulty in meeting the air tightness during the installation of the air pipe.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的一实施例的高真空挡板阀的立体结构示意图。FIG1 is a schematic diagram of the three-dimensional structure of a high vacuum baffle valve according to an embodiment of the present invention.
图2是本实用新型的一实施例的高真空挡板阀的竖向切面构示意图。FIG. 2 is a vertical cross-sectional view of a high vacuum baffle valve according to an embodiment of the present invention.
图3是本实用新型的一实施例的气缸及阀体的立体结构示意图。FIG. 3 is a schematic diagram of the three-dimensional structure of a cylinder and a valve body according to an embodiment of the present invention.
图4是本实用新型的一实施例的高真空挡板阀的分解结构示意图。FIG. 4 is a schematic diagram of the exploded structure of a high vacuum baffle valve according to an embodiment of the present invention.
图5是本实用新型的一实施例的第一流道的竖向剖面结构示意图。FIG5 is a schematic diagram of a vertical cross-sectional structure of a first flow channel according to an embodiment of the present utility model.
图6是本实用新型的一实施例的第二流道的竖向剖面结构示意图。FIG. 6 is a schematic diagram of a vertical cross-sectional structure of a second flow channel according to an embodiment of the present invention.
图中:In the figure:
1000、高真空挡板阀;100、阀体;110、进料口;120、出料口;130、阀座;200、气缸;210、无杆腔;220、有杆腔;230、隔离槽;300、电磁阀;310、第一排气口;320、第一工作口;330、进气口;340、第二工作口;350、第二排气口;360、安装孔;370、密封圈;400、电磁阀安装座;410、第一流道;411、第一通气口;412、第一竖向腔;413、第一进气腔;414、第一连接腔;415、第三通气口;416、第一连接口;420、第二流道;421、第二通气口;422、第二竖向腔;423、第二进气腔;424、第二连接腔;425、第四通气口;426、第二连接口;430、第一封堵件;440、第二封堵件;450、螺纹孔;460、第三封堵件;470、第四封堵件;500、挡板;600、O形圈;700、连接螺钉。1000, high vacuum flapper valve; 100, valve body; 110, feed port; 120, discharge port; 130, valve seat; 200, cylinder; 210, rodless chamber; 220, rod chamber; 230, isolation groove; 300, solenoid valve; 310, first exhaust port; 320, first working port; 330, air inlet; 340, second working port; 350, second exhaust port; 360, mounting hole; 370, sealing ring; 400, solenoid valve mounting seat; 410, first flow channel; 411, first vent; 412, first vertical cavity; 413, first air inlet cavity; 414, first connecting cavity; 415, third vent; 416, first connecting port; 420, second flow channel; 421, second vent; 422, second vertical cavity; 423, second air inlet cavity; 424, second connecting cavity; 425, fourth vent; 426, second connecting port; 430, first blocking member; 440, second blocking member; 450, threaded hole; 460, third blocking member; 470, fourth blocking member; 500, baffle; 600, O-ring; 700, connecting screw.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本实用新型作进一步的说明。The utility model is further described below in conjunction with the accompanying drawings.
本实施例公开了一种高真空挡板阀1000,参照图1和图2,高真空挡板阀1000包括阀体100、气缸200和电磁阀300。气缸200的缸体固定于阀体100的上方,气缸200的活塞杆伸入阀体100内。阀体100内形成有阀座130,气缸200的活塞杆连接有一用于抵接封堵阀座130的挡板500。电磁阀300固定于气缸200上,电磁阀300连通于外界气源和气缸200。The present embodiment discloses a high vacuum flapper valve 1000. Referring to FIG. 1 and FIG. 2 , the high vacuum flapper valve 1000 includes a valve body 100, a cylinder 200 and a solenoid valve 300. The cylinder body of the cylinder 200 is fixed above the valve body 100, and the piston rod of the cylinder 200 extends into the valve body 100. A valve seat 130 is formed in the valve body 100, and the piston rod of the cylinder 200 is connected to a baffle 500 for abutting against and blocking the valve seat 130. The solenoid valve 300 is fixed on the cylinder 200, and the solenoid valve 300 is connected to the external gas source and the cylinder 200.
阀体100为呈L形的管道结构,阀体100侧方形成进料口110,阀体100下方形成出料口120,阀座130形成于出料口120上方边沿。挡板500朝向阀座130的一侧设置有O形圈600。当气缸200带动挡板500朝向阀座130移动时,阀座130抵接于挡板500上的O形圈600,从而隔断阀体100的出料口120,使得高真空挡板阀1000处于关闭状态。当气缸200带动挡板500朝向远离阀座130的方向移动时,挡板500脱离阀座130,高真空挡板阀1000处于开启状态。The valve body 100 is an L-shaped pipe structure, with a feed inlet 110 formed on the side of the valve body 100, a discharge port 120 formed below the valve body 100, and a valve seat 130 formed on the upper edge of the discharge port 120. An O-ring 600 is provided on the side of the baffle 500 facing the valve seat 130. When the cylinder 200 drives the baffle 500 to move toward the valve seat 130, the valve seat 130 abuts against the O-ring 600 on the baffle 500, thereby blocking the discharge port 120 of the valve body 100, so that the high vacuum baffle valve 1000 is in a closed state. When the cylinder 200 drives the baffle 500 to move in a direction away from the valve seat 130, the baffle 500 is separated from the valve seat 130, and the high vacuum baffle valve 1000 is in an open state.
参照图1至图4,本实施例中,气缸200为双作用缸,其具有有杆腔220和无杆腔210。电磁阀300为两位五通电磁阀,其具有第一排气口310、第一工作口320、进气口330、第二工作口340和第二排气口350。进气口330与气源连接,第一工作口320和第二工作口340分别连通于气缸200的无杆腔210和有杆腔220。此外在其他的实施例中,气缸200和电磁阀300也可选用其他类型,能够驱动气缸200的活塞杆带动挡板500往复滑移即可。1 to 4, in this embodiment, the cylinder 200 is a double-acting cylinder, which has a rod chamber 220 and a rodless chamber 210. The solenoid valve 300 is a two-position five-way solenoid valve, which has a first exhaust port 310, a first working port 320, an air inlet 330, a second working port 340, and a second exhaust port 350. The air inlet 330 is connected to the air source, and the first working port 320 and the second working port 340 are respectively connected to the rodless chamber 210 and the rod chamber 220 of the cylinder 200. In addition, in other embodiments, the cylinder 200 and the solenoid valve 300 can also be selected from other types, which can drive the piston rod of the cylinder 200 to drive the baffle 500 to slide back and forth.
气缸200的缸体上设置有电磁阀安装座400,电磁阀300固定安装于该电磁阀安装座400上。具体的,本实施例中,电磁阀300上设置有至少两个安装孔360,电磁阀安装座400上设置有数量与安装孔360相同的螺纹孔450,安装孔360一一对应与螺纹孔450对准,相互对准的安装孔360和螺纹孔450中同时穿设有一连接螺钉700,从而将电磁阀300固定于电磁阀安装座400上。此外在其他的实施例中,也可采用其他合适的方式固定安装电磁阀300。The cylinder body of the cylinder 200 is provided with a solenoid valve mounting seat 400, and the solenoid valve 300 is fixedly mounted on the solenoid valve mounting seat 400. Specifically, in this embodiment, at least two mounting holes 360 are provided on the solenoid valve 300, and the solenoid valve mounting seat 400 is provided with threaded holes 450 of the same number as the mounting holes 360, and the mounting holes 360 are aligned with the threaded holes 450 in a one-to-one correspondence, and a connecting screw 700 is simultaneously penetrated in the mutually aligned mounting holes 360 and threaded holes 450, so as to fix the solenoid valve 300 on the solenoid valve mounting seat 400. In addition, in other embodiments, the solenoid valve 300 can also be fixedly mounted in other suitable ways.
参照图4至图6,电磁阀安装座400上开设有第一流道410和第二流道420。第一流道410连通于气缸200的无杆腔210,第二流道420连通于气缸200的有杆腔220。第一流道410贯穿电磁阀安装座400的表面形成第一通气口411,第二流道420贯穿电磁阀安装座400的表面形成第二通气口421。4 to 6, the solenoid valve mounting seat 400 is provided with a first flow channel 410 and a second flow channel 420. The first flow channel 410 is connected to the rodless chamber 210 of the cylinder 200, and the second flow channel 420 is connected to the rod chamber 220 of the cylinder 200. The first flow channel 410 penetrates the surface of the solenoid valve mounting seat 400 to form a first vent 411, and the second flow channel 420 penetrates the surface of the solenoid valve mounting seat 400 to form a second vent 421.
电磁阀300的第一工作口320对准并连通于第一通气口411,第二工作口340对准并连通于第二通气口421。The first working port 320 of the solenoid valve 300 is aligned with and communicated with the first vent 411 , and the second working port 340 is aligned with and communicated with the second vent 421 .
由此,电磁阀300通过电磁阀安装座400与气缸200连接及连通,电磁阀安装座400内设置第一流道410和第二流道420,电磁阀300与气缸200连接时,电磁阀300上的第一工作口320正对连通电磁阀安装座400上的第一通气口411,电磁阀300上的第二工作口340正对连通电磁阀安装座400上的第二通气口421,实现电磁阀300与气缸200的连通。Thus, the solenoid valve 300 is connected and communicated with the cylinder 200 through the solenoid valve mounting seat 400. The first flow channel 410 and the second flow channel 420 are set in the solenoid valve mounting seat 400. When the solenoid valve 300 is connected with the cylinder 200, the first working port 320 on the solenoid valve 300 is opposite to the first air vent 411 on the solenoid valve mounting seat 400, and the second working port 340 on the solenoid valve 300 is opposite to the second air vent 421 on the solenoid valve mounting seat 400, thereby realizing the communication between the solenoid valve 300 and the cylinder 200.
当该高真空挡板阀1000需要关闭时,外界气源为电磁阀300供气,压缩气体经第一工作口320和第一通气口411进入第一流道410中,从而进入气缸200无杆腔210中,推动活塞杆带动挡板500下移以封堵阀座130,同时有杆腔220中的气体能够经第二流道420、第二通气口421、第二工作口340回到电磁阀300中排出,从而关闭该高真空挡板阀1000。When the high vacuum baffle valve 1000 needs to be closed, the external air source supplies air to the solenoid valve 300, and the compressed gas enters the first flow channel 410 through the first working port 320 and the first air vent 411, and then enters the rodless chamber 210 of the cylinder 200, pushing the piston rod to drive the baffle 500 to move downward to block the valve seat 130. At the same time, the gas in the rod chamber 220 can return to the solenoid valve 300 through the second flow channel 420, the second air vent 421, and the second working port 340 to be discharged, thereby closing the high vacuum baffle valve 1000.
当该高真空挡板阀1000需要开启时,电磁阀300阀杆运动切换工作位,压缩气体从第二工作口340和第二通气口421和第二流道420进入有杆腔220中,无杆腔210中的气体经第一流道410、第一通气口411和第一工作口320流道电磁阀300中排出,从而驱动活塞杆带动挡板500上移使得挡板500离开阀座130,实现高真空挡板阀1000的开启。由此,通过该结构的改进,使得电磁阀300和气缸200连接时无需连接气管,降低气管连接的气密性要求,方便电磁阀300的安装,同时没有外露的气管,使得整体结构简洁,不易损坏。When the high vacuum flapper valve 1000 needs to be opened, the valve stem of the solenoid valve 300 moves to switch the working position, and the compressed gas enters the rod chamber 220 from the second working port 340, the second vent 421, and the second flow channel 420, and the gas in the rodless chamber 210 is discharged from the first flow channel 410, the first vent 411, and the first working port 320 flow channel solenoid valve 300, thereby driving the piston rod to drive the baffle 500 to move up so that the baffle 500 leaves the valve seat 130, and the high vacuum flapper valve 1000 is opened. Therefore, through the improvement of this structure, it is not necessary to connect the air pipe when the solenoid valve 300 and the cylinder 200 are connected, which reduces the air tightness requirements of the air pipe connection, facilitates the installation of the solenoid valve 300, and at the same time, there is no exposed air pipe, so that the overall structure is simple and not easy to damage.
参照图5,第一流道410包括竖直延伸的第一竖向腔412、水平延伸的第一进气腔413和水平延伸的第一连接腔414。此处的竖直延伸是指平行于气缸200的活塞杆往复移动方向延伸,水平延伸是指在垂直于气缸200的活塞杆的往复移动方向上延伸。5 , the first flow channel 410 includes a vertically extending first vertical cavity 412, a horizontally extending first air inlet cavity 413, and a horizontally extending first connecting cavity 414. The vertical extension here refers to extending parallel to the reciprocating direction of the piston rod of the cylinder 200, and the horizontal extension refers to extending perpendicular to the reciprocating direction of the piston rod of the cylinder 200.
第一进气腔413和第一连接腔414垂直连通于第一竖向腔412,第一进气腔413贯穿电磁阀安装座400朝向电磁阀300的一侧形成第一通气口411。第一连接腔414贯穿电磁阀安装座400朝向电磁阀300的一侧形成第三通气口415,第一连接腔414贯穿电磁阀安装座400朝向气缸200的一侧形成第一连接口416。第三通气口415对准第二工作口340,第三通气口415内可拆卸设置有第一封堵件430。第一连接口416与第三通气口415同轴设置,第一连接口416连通于气缸200的无杆腔210。The first air inlet cavity 413 and the first connecting cavity 414 are vertically connected to the first vertical cavity 412. The first air inlet cavity 413 penetrates the side of the solenoid valve mounting seat 400 facing the solenoid valve 300 to form a first vent 411. The first connecting cavity 414 penetrates the side of the solenoid valve mounting seat 400 facing the solenoid valve 300 to form a third vent 415. The first connecting cavity 414 penetrates the side of the solenoid valve mounting seat 400 facing the cylinder 200 to form a first connecting port 416. The third vent 415 is aligned with the second working port 340. A first blocking member 430 is detachably provided in the third vent 415. The first connecting port 416 is coaxially arranged with the third vent 415, and the first connecting port 416 is connected to the rodless cavity 210 of the cylinder 200.
正常情况下,第三通气口415通过第一封堵件430封堵,气体能够经第一工作口320、第一通气口411流入或流出第一流道410。当将第一封堵件430从第三通气口415拆下并安装于第一通气口411时,第三通气口415与第二工作口340连通,从而气体也能够经第二工作口340流入第一流道410。Under normal circumstances, the third vent 415 is blocked by the first blocking member 430, and gas can flow into or out of the first flow channel 410 through the first working port 320 and the first vent 411. When the first blocking member 430 is removed from the third vent 415 and installed on the first vent 411, the third vent 415 is connected to the second working port 340, so that gas can also flow into the first flow channel 410 through the second working port 340.
其中,第一竖向腔412竖直延伸,第一进气腔413和第一连接腔414垂直于第一竖向腔412水平延伸,直线型的腔体方便第一竖向腔412、第一进气腔413和第一连接腔414的开设,同时方便第一通气口411、第一连接口416和第三通气口415的形成,如在本实施例中,可通过车床在电磁阀安装座400上直接钻圆孔形成第一竖向腔412、第一进气腔413和第一连接腔414及第一通气口411、第一连接口416和第三通气口415。Among them, the first vertical cavity 412 extends vertically, and the first air inlet cavity 413 and the first connecting cavity 414 extend horizontally perpendicular to the first vertical cavity 412. The linear cavity facilitates the opening of the first vertical cavity 412, the first air inlet cavity 413 and the first connecting cavity 414, and also facilitates the formation of the first air vent 411, the first connecting port 416 and the third air vent 415. As in the present embodiment, circular holes can be directly drilled on the solenoid valve mounting seat 400 by a lathe to form the first vertical cavity 412, the first air inlet cavity 413 and the first connecting cavity 414 and the first air vent 411, the first connecting port 416 and the third air vent 415.
参照图6,第二流道420包括竖直延伸的第二竖向腔422、水平延伸的第二进气腔423和水平延伸的第二连接腔424。第二进气腔423和第二连接腔424均垂直连通于第二竖向腔422,第二进气腔423贯穿电磁阀安装座400朝向电磁阀300一侧形成第二通气口421,第二连接腔424贯穿电磁阀安装座400朝向电磁阀300的一侧形成第四通气口425,第二连接腔424贯穿电磁阀安装座400朝向气缸200的一侧形成第二连接口426,第二连接口426连通于气缸200的有杆腔220,第二连接口426与第四通气口425同轴设置。6 , the second flow channel 420 includes a second vertical cavity 422 extending vertically, a second air inlet cavity 423 extending horizontally, and a second connecting cavity 424 extending horizontally. The second air inlet cavity 423 and the second connecting cavity 424 are both vertically connected to the second vertical cavity 422. The second air inlet cavity 423 penetrates the electromagnetic valve mounting seat 400 toward the electromagnetic valve 300 to form a second vent 421. The second connecting cavity 424 penetrates the electromagnetic valve mounting seat 400 toward the electromagnetic valve 300 to form a fourth vent 425. The second connecting cavity 424 penetrates the electromagnetic valve mounting seat 400 toward the cylinder 200 to form a second connecting port 426. The second connecting port 426 is connected to the rod cavity 220 of the cylinder 200. The second connecting port 426 and the fourth vent 425 are coaxially arranged.
第四通气口425对准第一工作口320,第四通气口425内可拆卸连接有第二封堵件440。在需要时,也可将第二封堵件440从第四通气口425处拆下并封堵于第二通气口421处,从而气体能够从第一工作口320、第四通气口425流入或流出第二流道420。由此使得电磁阀300与气缸200的连通方式可依据需求进行变换,提升该高真空挡板阀1000的适用性。The fourth vent 425 is aligned with the first working port 320, and a second blocking member 440 is detachably connected to the fourth vent 425. When necessary, the second blocking member 440 can be removed from the fourth vent 425 and blocked at the second vent 421, so that gas can flow into or out of the second flow channel 420 from the first working port 320 and the fourth vent 425. In this way, the communication mode between the solenoid valve 300 and the cylinder 200 can be changed according to needs, thereby improving the applicability of the high vacuum flapper valve 1000.
其中,第二竖向腔422竖直延伸,第二进气腔423和第二连接腔424垂直于第二竖向腔422水平延伸,直线型的腔体方便第二竖向腔422、第二进气腔423和第二连接腔424的开设,同时方便第二通气口421、第二连接口426和第四通气口425的形成,如在本实施例中,可通过车床在电磁阀安装座400上直接钻圆孔形成第二竖向腔422、第二进气腔423和第二连接腔424及第二通气口421、第二连接口426和第四通气口425。Among them, the second vertical cavity 422 extends vertically, the second air inlet cavity 423 and the second connecting cavity 424 extend horizontally perpendicular to the second vertical cavity 422, and the linear cavity body facilitates the opening of the second vertical cavity 422, the second air inlet cavity 423 and the second connecting cavity 424, and at the same time facilitates the formation of the second air vent 421, the second connecting port 426 and the fourth air vent 425. As in the present embodiment, the second vertical cavity 422, the second air inlet cavity 423 and the second connecting cavity 424 and the second air vent 421, the second connecting port 426 and the fourth air vent 425 can be formed by directly drilling circular holes on the solenoid valve mounting seat 400 through a lathe.
本实施例中,第一封堵件430为一球形构件,第一封堵件430过盈配合于第三通气口415。第二封堵件440为一球形构件,第二封堵件440过盈配合于第四通气口425。球状的第一封堵件430和第二封堵件440与第三通气口415和第四通气口425配合时气密性更好,安装时无需定位,较为方便。In this embodiment, the first blocking member 430 is a spherical member, and the first blocking member 430 is interference-fitted with the third vent 415. The second blocking member 440 is a spherical member, and the second blocking member 440 is interference-fitted with the fourth vent 425. The spherical first blocking member 430 and the second blocking member 440 have better airtightness when matched with the third vent 415 and the fourth vent 425, and do not need to be positioned during installation, which is more convenient.
参照图5和图6,第一竖向腔412和第二竖向腔422均沿竖向贯穿电磁阀安装座400的上端部形成连通外界的开口,第一竖向腔412开口的端部内可拆卸地安装有第三封堵件460,第二竖向腔422开口的端部内可拆卸地安装有第四封堵件470。从而电磁阀300除了可在第一通气口411、第二通气口421、第三通气口415和第四通气口425处与气缸200连通外,也可通过气管连通第一竖向腔412和第二竖向腔422在安装座端部的开口,由此进一步提升了该高真空电磁阀300的适用性。同时,第一竖向腔412和第二竖向腔422竖向贯穿电磁阀安装座400,使得第一竖向腔412和第二竖向腔422开设时较为方便,如在本实施例中,可通过车床直接车削形成第一竖向腔412和第二竖向腔422,开放的开口供车床进退刀。5 and 6, the first vertical cavity 412 and the second vertical cavity 422 both vertically penetrate the upper end of the electromagnetic valve mounting seat 400 to form an opening connected to the outside, and the third blocking member 460 is detachably installed in the end of the opening of the first vertical cavity 412, and the fourth blocking member 470 is detachably installed in the end of the opening of the second vertical cavity 422. Therefore, in addition to being connected to the cylinder 200 at the first vent 411, the second vent 421, the third vent 415 and the fourth vent 425, the electromagnetic valve 300 can also be connected to the openings of the first vertical cavity 412 and the second vertical cavity 422 at the end of the mounting seat through the air pipe, thereby further improving the applicability of the high vacuum electromagnetic valve 300. At the same time, the first vertical cavity 412 and the second vertical cavity 422 vertically penetrate the solenoid valve mounting seat 400, so that it is convenient to open the first vertical cavity 412 and the second vertical cavity 422. For example, in the present embodiment, the first vertical cavity 412 and the second vertical cavity 422 can be formed by directly turning on a lathe, and the open openings are used for the lathe to advance and retract.
参照图2至图4,本实施例中,电磁阀安装座400与气缸200的缸体一体成型,从而保证电磁阀安装座400与气缸200连接的强度及气密性。2 to 4 , in this embodiment, the solenoid valve mounting seat 400 and the cylinder body of the cylinder 200 are integrally formed, thereby ensuring the strength and airtightness of the connection between the solenoid valve mounting seat 400 and the cylinder 200 .
在水平截面上,电磁阀安装座400沿靠近气缸200的方向面积逐渐缩小的倒梯形状,气缸200的缸体在电磁阀安装座400两侧设置有两个隔离槽230,两个隔离槽230沿长度方向相互平行设置。由此使得电磁阀安装座400的靠近电磁阀300的一侧面积较大以方便电磁阀300的安装,靠近气缸200的一侧面积较小,且电磁阀安装座400的相对两侧与气缸200之间通过两个平行的隔离槽230分隔开来,从而便于电磁阀安装座400的成型开模。In the horizontal cross section, the solenoid valve mounting seat 400 is in the shape of an inverted trapezoid with its area gradually decreasing in the direction close to the cylinder 200. The cylinder body of the cylinder 200 is provided with two isolation grooves 230 on both sides of the solenoid valve mounting seat 400, and the two isolation grooves 230 are arranged parallel to each other along the length direction. As a result, the area of the side of the solenoid valve mounting seat 400 close to the solenoid valve 300 is larger to facilitate the installation of the solenoid valve 300, and the area of the side close to the cylinder 200 is smaller, and the opposite sides of the solenoid valve mounting seat 400 are separated from the cylinder 200 by two parallel isolation grooves 230, so as to facilitate the molding and mold opening of the solenoid valve mounting seat 400.
本实施例中,电磁阀300竖向设置,电磁阀300的第一工作口320位于第二工作口340下方。第一工作口320和第二工作口340的边沿均环绕设置有密封圈370,使得电磁阀300固定于电磁阀安装座400时,第一工作口320与第一通气口411、第二工作口340与第二通气口421对准连通时气密性好,方便电磁阀300与气缸200的气密连接。In this embodiment, the solenoid valve 300 is arranged vertically, and the first working port 320 of the solenoid valve 300 is located below the second working port 340. The edges of the first working port 320 and the second working port 340 are surrounded by a sealing ring 370, so that when the solenoid valve 300 is fixed to the solenoid valve mounting seat 400, the first working port 320 and the first vent 411, and the second working port 340 and the second vent 421 are aligned and connected, the airtightness is good, and the airtight connection between the solenoid valve 300 and the cylinder 200 is convenient.
以上仅是本实用新型的较佳实施方式,故凡依本实用新型专利申请范围的构造、特征及原理所做的等效变化或修饰,均包括于本实用新型专利申请范围内。The above are only preferred implementations of the present utility model, so all equivalent changes or modifications made according to the structure, features and principles of the scope of the present utility model patent application are included in the scope of the present utility model patent application.
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