CN221970703U - Insulation cotton feeding equipment - Google Patents
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- CN221970703U CN221970703U CN202420693063.9U CN202420693063U CN221970703U CN 221970703 U CN221970703 U CN 221970703U CN 202420693063 U CN202420693063 U CN 202420693063U CN 221970703 U CN221970703 U CN 221970703U
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- 238000009413 insulation Methods 0.000 title claims abstract description 238
- 229920000742 Cotton Polymers 0.000 title claims abstract description 191
- 230000000087 stabilizing effect Effects 0.000 claims description 58
- 238000003825 pressing Methods 0.000 claims description 21
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 210000000078 claw Anatomy 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
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- 238000005034 decoration Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
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- 238000004321 preservation Methods 0.000 description 4
- 230000000630 rising effect Effects 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 230000009916 joint effect Effects 0.000 description 2
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Abstract
Description
技术领域Technical Field
本申请涉及装饰面板生产的领域,尤其是涉及保温棉上料设备。The present application relates to the field of decorative panel production, and in particular to thermal insulation cotton feeding equipment.
背景技术Background Art
保温装饰一体板作为建筑物的外墙,不仅可以提供出色的保温效果,还可以美化建筑物的外观。保温装置一体板一般由饰面板、保温棉和背布组成,预先在装饰面板表面涂覆表面处理剂,再将保温棉条放置在装饰面板进行粘贴。为了便于保温棉条的运输,保温棉条供应商在生产完成后会将保温棉条捆扎成保温棉堆运输至装饰面板生产工厂。As the exterior wall of a building, the thermal insulation decorative integrated board can not only provide excellent thermal insulation effect, but also beautify the appearance of the building. The thermal insulation device integrated board is generally composed of a decorative panel, thermal insulation cotton and a backing cloth. The surface treatment agent is pre-coated on the surface of the decorative panel, and then the thermal insulation cotton strips are placed on the decorative panel for pasting. In order to facilitate the transportation of thermal insulation cotton strips, the thermal insulation cotton strip supplier will bundle the thermal insulation cotton strips into thermal insulation cotton piles after production and transport them to the decorative panel production factory.
需要操作人员手工将保温棉条一块块码放整齐后平铺在装饰面板上。但人工码放进行上料的效率较低,故有待改善。Operators are required to manually stack the insulation strips neatly and lay them flat on the decorative panel. However, the efficiency of manual stacking and loading is low, so it needs to be improved.
实用新型内容Utility Model Content
为了提高上料的效率,本申请提供保温棉上料设备。In order to improve the efficiency of feeding, the present application provides thermal insulation cotton feeding equipment.
本申请提供的保温棉上料设备采用如下的技术方案:The thermal insulation cotton feeding equipment provided in this application adopts the following technical solution:
保温棉上料设备,包括用于储存保温棉堆的堆料机构,所述堆料机构的一侧设置有摆料机构,所述摆料机构远离堆料机构的一侧设置有上料机构;所述摆料机构包括升降组件和推移组件,所述升降组件与堆料机构配合转移保温棉堆,所述升降组件和推移组件配合将保温棉平铺在上料机构上。The thermal insulation cotton feeding equipment comprises a stacking mechanism for storing the thermal insulation cotton pile, a swinging mechanism is arranged on one side of the stacking mechanism, and a feeding mechanism is arranged on the side of the swinging mechanism away from the stacking mechanism; the swinging mechanism comprises a lifting assembly and a pushing assembly, the lifting assembly cooperates with the stacking mechanism to transfer the thermal insulation cotton pile, and the lifting assembly and the pushing assembly cooperate to spread the thermal insulation cotton flat on the feeding mechanism.
通过采用上述技术方案,操作人员将保温棉堆放置在堆料机构内手动定位,储存在堆料机构内。当升降组件完成上一次工作后,升降组件与堆料机构配合将保温棉堆转移到升降组件上。随后升降组件将保温棉堆移动至与上料机构适配,推移组件将保温棉堆最上层的一排保温棉条推移到上料机构上,上料机构对保温棉条进行码放。升降组件与推移组件配合不断将处于最上层的一排保温棉条转移到上料机构上,上料机构令多排保温棉条紧密排列,直至平铺成一长排整齐排列的保温棉条,此时保温棉条排的长度与装饰面板的长度适配。升降组件和推移组件暂停工作,等待上料机构将一长排保温棉条整体转移到装饰面板上进行粘贴。在升降组件与推移组件配合工作时,堆料机构空闲,操作人员将新的保温棉堆放置储存在堆料机构内。当升降组件内的保温棉用完后,推移组件暂停工作,等待升降组件与堆料机构配合重新装填保温棉堆。实现保温棉条的自动化整理,提高保温棉条上料的效率。整个工作流程中仅需操作人员将保温棉堆放置到堆料机构上,人工操作在整个工序中占比较小,操作简单,提高设备使用的便捷性。By adopting the above technical solution, the operator places the insulation cotton pile in the stacking mechanism and manually positions it, and stores it in the stacking mechanism. When the lifting component completes the last work, the lifting component cooperates with the stacking mechanism to transfer the insulation cotton pile to the lifting component. Then the lifting component moves the insulation cotton pile to match the feeding mechanism, and the push component pushes the top row of insulation cotton strips of the insulation cotton pile to the feeding mechanism, and the feeding mechanism stacks the insulation cotton strips. The lifting component cooperates with the push component to continuously transfer the top row of insulation cotton strips to the feeding mechanism, and the feeding mechanism arranges multiple rows of insulation cotton strips closely until they are laid out into a long row of neatly arranged insulation cotton strips. At this time, the length of the insulation cotton strip row is adapted to the length of the decorative panel. The lifting component and the push component suspend work, waiting for the feeding mechanism to transfer a long row of insulation cotton strips as a whole to the decorative panel for pasting. When the lifting component and the push component work together, the stacking mechanism is idle, and the operator places and stores the new insulation cotton pile in the stacking mechanism. When the insulation cotton in the lifting component is used up, the push component stops working and waits for the lifting component to cooperate with the stacking mechanism to reload the insulation cotton pile. The automatic sorting of the insulation cotton strips is realized, and the efficiency of the insulation cotton strip feeding is improved. In the entire workflow, the operator only needs to place the insulation cotton pile on the stacking mechanism. The manual operation accounts for a small proportion of the entire process, and the operation is simple, which improves the convenience of equipment use.
可选的,所述堆料机构包括堆料台、定位板、推料板和推板驱动件,所述堆料台设置在摆料机构远离上料机构的一侧,所述推板驱动件安装在堆料台远离摆料机构的一端,所述推料板活动设置在堆料台上,所述推板驱动件驱动推料板靠近或远离摆料机构;所述定位板竖直安装在堆料台上,所述定位板的长度方向平行于推料板的移动方向设置;所述推板驱动件包括固定板和推板驱动气缸,所述固定板安装在堆料台远离摆料机构的一端,所述推板驱动气缸的外壳安装在固定板远离摆料机构的侧壁上,所述推板驱动气缸的活塞杆穿过固定板与推料板连接。Optionally, the stacking mechanism includes a stacking table, a positioning plate, a pushing plate and a pushing plate driving component, the stacking table is arranged on a side of the swinging mechanism away from the loading mechanism, the pushing plate driving component is installed at an end of the stacking table away from the swinging mechanism, the pushing plate is movably arranged on the stacking table, and the pushing plate driving component drives the pushing plate to approach or move away from the swinging mechanism; the positioning plate is vertically installed on the stacking table, and the length direction of the positioning plate is arranged parallel to the moving direction of the pushing plate; the pushing plate driving component includes a fixed plate and a pushing plate driving cylinder, the fixed plate is installed at one end of the stacking table away from the swinging mechanism, the shell of the pushing plate driving cylinder is installed on the side wall of the fixed plate away from the swinging mechanism, and the piston rod of the push plate driving cylinder passes through the fixed plate and is connected with the pushing plate.
可选的,所述固定板上设置有稳定件,所述稳定件包括工装板、两个稳定齿轮、两个稳定滚轮和移动杆;所述工装板安装在固定板远离推料板的侧壁上,两个所述稳定齿轮转动安装在工装板上,两个所述稳定齿轮沿水平方向间隔设置,所述移动杆的长度方向平行于推料板的移动方向且贯穿固定板设置,所述移动杆一端与推料板连接,所述移动杆靠近工装板的一端设置有齿且与两个稳定齿轮啮合;两个所述稳定滚轮转动安装在工装板上,且位于所述移动杆远离稳定齿轮的一侧,所述稳定滚轮的外侧周壁与移动杆远离稳定齿轮的光滑面相抵;所述固定板上相对设置两个稳定件,远离所述固定板的两个稳定齿轮通过轴杆连接,或靠近所述固定板的两个稳定齿轮通过轴杆连接,通过轴杆连接的两个所述稳定齿轮同步转动。Optionally, a stabilizing member is provided on the fixed plate, and the stabilizing member includes a tooling plate, two stabilizing gears, two stabilizing rollers and a moving rod; the tooling plate is installed on the side wall of the fixed plate away from the pushing plate, and the two stabilizing gears are rotatably installed on the tooling plate, and the two stabilizing gears are arranged at intervals in the horizontal direction, and the length direction of the moving rod is parallel to the moving direction of the pushing plate and passes through the fixed plate, one end of the moving rod is connected to the pushing plate, and the end of the moving rod close to the tooling plate is provided with teeth and meshes with the two stabilizing gears; the two stabilizing rollers are rotatably installed on the tooling plate and are located on the side of the moving rod away from the stabilizing gear, and the outer peripheral wall of the stabilizing roller is against the smooth surface of the moving rod away from the stabilizing gear; two stabilizing members are relatively arranged on the fixed plate, and the two stabilizing gears away from the fixed plate are connected by an axle rod, or the two stabilizing gears close to the fixed plate are connected by an axle rod, and the two stabilizing gears connected by the axle rod rotate synchronously.
通过采用上述技术方案,操作人员将保温棉堆放置在堆料台上,此时推料板与固定板相贴,推料板与定位板围成堆料工位,操作人员推动保温棉堆直至保温棉堆的两个侧面分别与推料板与定位板相贴,实现保温棉堆的定位,等待升降组件。当需要转移保温棉堆时,升降组件与堆料台的高度配合,推板驱动气缸启动驱动推料板远离固定板,推料板移动推动其上的保温棉堆向靠近升降组件的方向移动。推料板移动带动移动杆向靠近升降组件的方向移动,稳定滚轮将移动杆抵紧在稳定齿轮上,维持移动杆在水平方向上移动。两侧的稳定滚轮同步转动,令两个移动杆同步移动,提高推移板移动的稳定性。实现保温棉条堆的自动化上料,提高上料效率。By adopting the above technical solution, the operator places the insulation cotton pile on the stacking table. At this time, the push plate is attached to the fixed plate, and the push plate and the positioning plate form a stacking station. The operator pushes the insulation cotton pile until the two sides of the insulation cotton pile are attached to the push plate and the positioning plate respectively, so as to realize the positioning of the insulation cotton pile and wait for the lifting assembly. When the insulation cotton pile needs to be transferred, the height of the lifting assembly and the stacking table are coordinated, and the push plate drive cylinder starts to drive the push plate away from the fixed plate. The push plate moves and pushes the insulation cotton pile on it toward the lifting assembly. The movement of the push plate drives the moving rod to move toward the lifting assembly, and the stabilizing roller presses the moving rod against the stabilizing gear to maintain the movement of the moving rod in the horizontal direction. The stabilizing rollers on both sides rotate synchronously, so that the two moving rods move synchronously, thereby improving the stability of the movement of the push plate. The automatic loading of the insulation cotton strip pile is realized, and the loading efficiency is improved.
可选的,所述上料机构包括传送台、挡板、两个对中板和抓取组件,所述传送台设置在摆料机构远离堆料台的一侧,所述传送台上设置有电机驱动的传送带,所述传送带的顶面高于堆料台的顶壁设置;所述挡板安装在传送台且位于传送带的终端,所述挡板悬空在传送带上方,以阻挡保温棉;两个所述对中板平行于传送带的长度方向设置,且两个所述对中板分别位于传送带宽度方向的两侧,两个所述对中板由气缸驱动,令两个所述对中板相互靠近或远离;所述抓取组件包括龙门架、两轴机械手和夹爪,所述传送台宽度方向的一侧设置有用于输送装饰面板的输送线,所述龙门架横跨输送线和传送台设置,所述两轴机械手滑移安装在龙门架上,所述夹爪安装在两轴机械手的活动端,所述两轴机械手驱动夹爪在传送带和输送线之间往复移动。Optionally, the loading mechanism includes a conveying platform, a baffle, two centering plates and a grabbing assembly, the conveying platform is arranged on a side of the swinging mechanism away from the stacking platform, a conveying belt driven by a motor is arranged on the conveying platform, the top surface of the conveying belt is arranged higher than the top wall of the stacking platform; the baffle is installed on the conveying platform and is located at the terminal end of the conveying belt, and the baffle is suspended above the conveying belt to block the thermal insulation cotton; the two centering plates are arranged parallel to the length direction of the conveying belt, and the two centering plates are respectively located on both sides of the width direction of the conveying belt, and the two centering plates are driven by a cylinder to make the two centering plates approach or move away from each other; the grabbing assembly includes a gantry, a two-axis manipulator and a clamp, a conveying line for conveying decorative panels is arranged on one side of the width direction of the conveying platform, the gantry is arranged across the conveying line and the conveying platform, the two-axis manipulator is slidably installed on the gantry, the clamp is installed at the movable end of the two-axis manipulator, and the two-axis manipulator drives the clamp to move back and forth between the conveying belt and the conveying line.
通过采用上述技术方案,当传送带接收到保温棉条后,传送带通过摩擦力带动保温棉条向靠近挡板的方向移动。位于最前端的保温棉条首先与挡板接触并被挡板阻挡,保温棉条与传送带之间发生滑动摩擦。后续保温棉条被前面的保温棉条阻挡,也与传送带之间发生滑动摩擦。最终在传送台的长度方向上平铺成一排紧密排列保温棉条,保温棉条码放完成。由于保温棉条与传送带之间的摩擦容易导致个别保温棉条发生偏移,两个对中板相互靠近从保温棉条长度方向的两端将保温棉条夹持,将两端突出的保温棉条对中矫正,实现保温棉条的自动化对齐,提高保温棉条上料的准确性。对中后抓取组件启动将转移保温棉条。By adopting the above technical solution, when the conveyor belt receives the insulation strips, the conveyor belt drives the insulation strips to move towards the baffle through friction. The insulation strips at the front end first contact with the baffle and are blocked by the baffle, and sliding friction occurs between the insulation strips and the conveyor belt. The subsequent insulation strips are blocked by the previous insulation strips and also have sliding friction with the conveyor belt. Finally, the insulation strips are laid out in a row of tightly arranged insulation strips in the length direction of the conveyor table, and the insulation strips are stacked. Since the friction between the insulation strips and the conveyor belt can easily cause individual insulation strips to shift, the two centering plates approach each other to clamp the insulation strips from both ends of the length direction of the insulation strips, and the insulation strips protruding at both ends are centered and corrected, so as to realize the automatic alignment of the insulation strips and improve the accuracy of the insulation strip feeding. After centering, the grabbing component starts to transfer the insulation strips.
可选的,所述升降组件包括装载架、升降台、升降驱动件,所述装载架设置在传送台与堆料台之间,所述升降台活动设置在装载架上,所述升降驱动件安装在装载架上,所述升降驱动件驱动升降台升降,所述升降台的顶壁能够与堆料台的顶壁齐平,所述升降台的顶壁能够与传送台齐平;所述推移组件安装在装载架上;所述装载架上还设置有对齐板,所述对齐板由气缸驱动,所述对齐板沿保温棉条的长度方向往复移动。Optionally, the lifting assembly includes a loading frame, a lifting platform, and a lifting drive. The loading frame is arranged between the conveying platform and the stacking platform, the lifting platform is movably arranged on the loading frame, the lifting drive is installed on the loading frame, the lifting drive drives the lifting platform to rise and fall, the top wall of the lifting platform can be flush with the top wall of the stacking platform, and the top wall of the lifting platform can be flush with the conveying platform; the pushing assembly is installed on the loading frame; the loading frame is also provided with an alignment plate, which is driven by a cylinder and moves back and forth along the length direction of the insulation cotton strip.
通过采用上述技术方案,当升降台上的保温棉条用完后,升降驱动件驱动升降台下降直至升降台与堆料台齐平,推料板将保温棉堆整体推送到升降台上。此时保温棉堆的顶面低于传送台的顶壁,升降驱动件驱动升降台上升,直至最上层保温棉条的底壁与传送台的顶壁齐平后停止上升,此时最上层保温棉条的侧壁对准对齐板,对齐板移动推动保温棉条,令保温棉条在其长度方向上对准传送台。推移组件启动将最上层的一排保温棉条推送到传送台上,传送带接收此排保温棉条进行码放,推移组件复位。升降驱动件驱动升降台上升,令此时位于最上层保温棉条的底壁与传送台的顶壁齐平,重复上述步骤实现保温棉堆的自动化分层上料。升降台每次上升的距离相同,均等于保温棉条的厚度,便于操作人员设定程序控制升降驱动件。By adopting the above technical solution, when the insulation cotton strips on the lifting platform are used up, the lifting drive drives the lifting platform to descend until the lifting platform is flush with the stacking platform, and the push plate pushes the insulation cotton pile onto the lifting platform as a whole. At this time, the top surface of the insulation cotton pile is lower than the top wall of the conveying platform, and the lifting drive drives the lifting platform to rise until the bottom wall of the top insulation cotton strips is flush with the top wall of the conveying platform and then stops rising. At this time, the side wall of the top insulation cotton strips is aligned with the alignment plate, and the alignment plate moves to push the insulation cotton strips so that the insulation cotton strips are aligned with the conveying platform in the length direction. The push assembly starts to push the top row of insulation cotton strips onto the conveying platform, and the conveyor belt receives this row of insulation cotton strips for stacking, and the push assembly is reset. The lifting drive drives the lifting platform to rise, so that the bottom wall of the insulation cotton strips at the top layer is flush with the top wall of the conveying platform, and the above steps are repeated to realize the automatic layered loading of the insulation cotton pile. The lifting platform rises the same distance each time, which is equal to the thickness of the insulation cotton strips, which is convenient for the operator to set the program to control the lifting drive.
可选的,所述升降驱动件包括两个升降板、两个升降电机、两个支撑杆,所述装载架上安装有两个竖板,两个所述竖板位于升降台两侧,所述竖板上安装有两个导轨,两个所述导轨竖直间隔设置,所述升降板长度方向的两端滑移设置在导轨上;所述竖板上安装有竖直的齿条,所述升降电机安装在升降板上,所述升降电机的输出轴上安装有齿轮与齿条啮合;所述竖板上开设有两个竖直孔,两个所述支撑杆安装在升降台的底壁上,所述支撑杆长度方向的两端分别通过竖孔穿过竖板与升降板连接。Optionally, the lifting drive component includes two lifting plates, two lifting motors, and two support rods. Two vertical plates are installed on the loading frame, and the two vertical plates are located on both sides of the lifting platform. Two guide rails are installed on the vertical plates, and the two guide rails are vertically spaced apart, and both ends of the lifting plate in the length direction are slidably set on the guide rails; vertical racks are installed on the vertical plates, and the lifting motor is installed on the lifting plate, and a gear is installed on the output shaft of the lifting motor to mesh with the rack; two vertical holes are opened on the vertical plates, and the two support rods are installed on the bottom wall of the lifting platform, and the two ends of the support rods in the length direction are respectively connected to the lifting plates through the vertical plates through the vertical holes.
通过采用上述技术方案,当升降台需要上升或下降时,升降电机启动控制齿轮顺时针或逆时针旋转,由于齿条固定在竖板上,在反力的作用下控制升降板上升或下降,升降板通过支撑杆带动活动台上升或下降。导轨的设置令升降板只能沿竖直方向移动,提高升降台移动的稳定性。有利于升降台与推移组件的准确配合。By adopting the above technical solution, when the lifting platform needs to rise or fall, the lifting motor starts to control the gear to rotate clockwise or counterclockwise. Since the rack is fixed on the vertical plate, the lifting plate is controlled to rise or fall under the action of the reaction force, and the lifting plate drives the movable platform to rise or fall through the support rod. The setting of the guide rail allows the lifting plate to move only in the vertical direction, improving the stability of the lifting platform movement. It is conducive to the accurate cooperation between the lifting platform and the push assembly.
可选的,所述推移组件包括第一推移板、第二推移板、第一推移气缸和第二推移气缸,所述第一推移板活动安装在装载架上,所述第一推移板的长度方向垂直于传送带的移动方向设置;所述第一推移气缸安装在装载架上,所述第一推移气缸驱动第一推移板在水平方向靠近或远离传送台;所述第二推移板活动设置在第一推移板靠近传送台的一侧,所述第二推移板的长度方向平行于第一推移板的长度方向设置,所述第二推移气缸的外壳安装在第一推移板远离传送台的侧壁上,所述第二推移气缸的活塞杆穿过第一推移板与第二推移板连接,所述第二推移气缸驱动第二推移板在水平方向靠近或远离第一推移板,所述第二推移板的底端能够与保温棉片的侧壁相抵;所述第一推移板的顶壁上安装有翼板,所述翼板所在平面平行于保温棉片所在平面。Optionally, the pushing assembly includes a first pushing plate, a second pushing plate, a first pushing cylinder and a second pushing cylinder, the first pushing plate being movably mounted on a loading frame, the length direction of the first pushing plate being perpendicular to the moving direction of the conveyor belt; the first pushing cylinder being mounted on the loading frame, the first pushing cylinder driving the first pushing plate to approach or move away from a conveying platform in a horizontal direction; the second pushing plate being movably mounted on a side of the first pushing plate close to the conveying platform, the length direction of the second pushing plate being parallel to the length direction of the first pushing plate, the outer shell of the second pushing cylinder being mounted on a side wall of the first pushing plate away from the conveying platform, the piston rod of the second pushing cylinder passing through the first pushing plate and connected to the second pushing plate, the second pushing cylinder driving the second pushing plate to approach or move away from the first pushing plate in a horizontal direction, and the bottom end of the second pushing plate being able to abut against the side wall of the thermal insulation cotton sheet; a wing plate is mounted on the top wall of the first pushing plate, the plane where the wing plate is located is parallel to the plane where the thermal insulation cotton sheet is located.
通过采用上述技术方案,当升降台上最上层保温棉条的底壁与传送台的顶壁齐平时,第一推移气缸启动带动第一推移板、第二推移板和第二推移气缸向靠近传送台的方向移动,此时第二推移板的侧壁与第一推移板的侧壁相贴,直至第二推移板的侧壁与保温棉条的侧壁相抵。保温棉条之间的摩擦力较小,第一推移板带动第二推移板推动最上层的保温棉条移动至传送台上。位于前端的保温棉条被传送带接收,传送带带动其上的保温棉条向远离升降台的方向移动。由于装载架和传送带之间的传送台上没有动力,为了防止最后一个保温棉条无法被传送带接收,当第一推移板移动至最靠近传送台的一端时,第二推移气缸启动带动第二推移板脱离第一推移板向靠近传送带的方向移动,第二推移板将位于最后端的一个保温棉条也推送到传送带上。随后第一推移气缸和第二推移气缸带动第一推移板和第二推移板复位。提高推送组件的实用性。By adopting the above technical solution, when the bottom wall of the topmost insulation strip on the lifting platform is flush with the top wall of the conveying platform, the first push cylinder is activated to drive the first push plate, the second push plate and the second push cylinder to move in the direction close to the conveying platform. At this time, the side wall of the second push plate is in contact with the side wall of the first push plate until the side wall of the second push plate is against the side wall of the insulation strip. The friction between the insulation strips is small, and the first push plate drives the second push plate to push the topmost insulation strip to move to the conveying platform. The insulation strip at the front end is received by the conveyor belt, and the conveyor belt drives the insulation strip on it to move in the direction away from the lifting platform. Since there is no power on the conveying platform between the loading rack and the conveyor belt, in order to prevent the last insulation strip from being received by the conveyor belt, when the first push plate moves to the end closest to the conveying platform, the second push cylinder is activated to drive the second push plate to separate from the first push plate and move in the direction close to the conveyor belt, and the second push plate also pushes the insulation strip at the last end onto the conveyor belt. Then the first push cylinder and the second push cylinder drive the first push plate and the second push plate to reset, thereby improving the practicality of the pushing component.
可选的,所述夹爪包括两个第一转杆、两个第二转杆、两个抓取气缸和两个联动杆,所述第一转杆和第二转杆的长度方向平行于传送台的长度方向设置,所述两轴机械手的两侧分别设置有一个第一转杆和一个第二转杆;所述两轴机械手的活动端上安装有抓取架,所述第一转杆和第二转杆长度方向的两端均与抓取架通过转轴转动连接,所述抓取气缸的外壳与抓取架通过转轴转动连接,所述抓取气缸的活塞杆与第一转杆通过转轴转动连接;所述联动杆一端与第一转杆转动连接,另一端与所述第二转杆转动连接;所述第一转杆和第二转杆远离两轴机械手的侧壁上安装有多个抓钩,用于抓取保温棉片;所述第一转杆和第二转杆之间设置有压杆,所述抓取架上安装有下压气缸,所述下压气缸的活塞杆与压杆长度方向的端部连接,所述下压气缸驱动压杆在竖直方向往复移动。Optionally, the clamp includes two first rotating rods, two second rotating rods, two grabbing cylinders and two linking rods, the length directions of the first rotating rod and the second rotating rod are arranged parallel to the length direction of the conveying platform, and a first rotating rod and a second rotating rod are respectively arranged on both sides of the two-axis manipulator; a grabbing frame is installed on the movable end of the two-axis manipulator, and both ends of the first rotating rod and the second rotating rod in the length direction are rotatably connected to the grabbing frame through a rotating shaft, the outer shell of the grabbing cylinder is rotatably connected to the grabbing frame through a rotating shaft, and the piston rod of the grabbing cylinder is rotatably connected to the first rotating rod through a rotating shaft; one end of the linking rod is rotatably connected to the first rotating rod, and the other end is rotatably connected to the second rotating rod; a plurality of grab hooks are installed on the side walls of the first rotating rod and the second rotating rod away from the two-axis manipulator for grabbing thermal insulation cotton sheets; a pressure rod is arranged between the first rotating rod and the second rotating rod, and a downward pressing cylinder is installed on the grabbing frame, the piston rod of the downward pressing cylinder is connected to the end of the pressure rod in the length direction, and the downward pressing cylinder drives the pressure rod to reciprocate in the vertical direction.
通过采用上述技术方案,当保温棉条在传送台上码放完成后,此时两轴机械手控制抓取架位于传送台正上方,两轴机械手驱动抓取架竖直下降。抓取架到达其最低点后停止,下压气缸启动驱动压杆下降压覆在保温棉条的顶面上。随后抓取气缸启动,抓取气缸的活塞杆伸出带动第一转杆转动,第一转杆转动通过联动杆带动第二转杆转动,第二转杆上的抓钩远端从保温棉条宽度方向的端部绕过,抓钩的远端从保温棉条与传送台之间的空隙绕至保温棉条的底面,抓钩与保温棉条的底面相贴。此时两轴机械手驱动抓取架向输送线移动,在抓钩和压杆的共同作用下将一排紧密排列保温棉条移动到装饰面板上。完成多个保温棉条的自动化转移,提高上料的效率。By adopting the above technical solution, when the insulation cotton strips are stacked on the conveyor platform, the two-axis manipulator controls the grabbing frame to be located directly above the conveyor platform, and the two-axis manipulator drives the grabbing frame to descend vertically. The grabbing frame stops after reaching its lowest point, and the downward pressure cylinder starts to drive the pressure rod to descend and press on the top surface of the insulation cotton strips. Then the grabbing cylinder is started, and the piston rod of the grabbing cylinder extends to drive the first rotating rod to rotate. The rotation of the first rotating rod drives the second rotating rod to rotate through the linkage rod. The far end of the grabbing hook on the second rotating rod bypasses the end of the insulation cotton strip in the width direction, and the far end of the grabbing hook bypasses the gap between the insulation cotton strips and the conveyor platform to the bottom surface of the insulation cotton strips, and the grabbing hook is attached to the bottom surface of the insulation cotton strips. At this time, the two-axis manipulator drives the grabbing frame to move toward the conveyor line, and under the joint action of the grabbing hook and the pressure rod, a row of tightly arranged insulation cotton strips are moved to the decorative panel. The automatic transfer of multiple insulation cotton strips is completed, and the efficiency of loading is improved.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.操作人员将保温棉堆放置在堆料机构内手动定位,储存在堆料机构内。当升降组件完成上一次工作后,升降组件与堆料机构配合将保温棉堆转移到升降组件上。随后升降组件将保温棉堆移动至与上料机构适配,推移组件将保温棉堆最上层的一排保温棉条推移到上料机构上,上料机构对保温棉条进行码放。升降组件与推移组件配合不断将处于最上层的一排保温棉条转移到上料机构上,上料机构令多排保温棉条紧密排列,直至平铺成一长排整齐排列的保温棉条,此时保温棉条排的长度与装饰面板的长度适配。升降组件和推移组件暂停工作,等待上料机构将一长排保温棉条整体转移到装饰面板上进行粘贴。在升降组件与推移组件配合工作时,堆料机构空闲,操作人员将新的保温棉堆放置储存在堆料机构内。当升降组件内的保温棉用完后,推移组件暂停工作,等待升降组件与堆料机构配合重新装填保温棉堆。实现保温棉条的自动化整理,提高保温棉条上料的效率。整个工作流程中仅需操作人员将保温棉堆放置到堆料机构上,人工操作在整个工序中占比较小,操作简单,提高设备使用的便捷性;1. The operator places the insulation cotton pile in the stacking mechanism and manually positions it, and stores it in the stacking mechanism. When the lifting component completes the last work, the lifting component cooperates with the stacking mechanism to transfer the insulation cotton pile to the lifting component. Then the lifting component moves the insulation cotton pile to match the feeding mechanism, and the push component pushes the top row of insulation cotton strips on the insulation cotton pile to the feeding mechanism, and the feeding mechanism stacks the insulation cotton strips. The lifting component cooperates with the push component to continuously transfer the top row of insulation cotton strips to the feeding mechanism, and the feeding mechanism arranges multiple rows of insulation cotton strips closely until they are laid out into a long row of neatly arranged insulation cotton strips. At this time, the length of the insulation cotton strip row is compatible with the length of the decorative panel. The lifting component and the push component suspend work and wait for the feeding mechanism to transfer the long row of insulation cotton strips as a whole to the decorative panel for pasting. When the lifting component and the push component work together, the stacking mechanism is idle, and the operator places and stores the new insulation cotton pile in the stacking mechanism. When the insulation cotton in the lifting component is used up, the push component stops working and waits for the lifting component to cooperate with the stacking mechanism to reload the insulation cotton pile. The automatic sorting of the insulation cotton strips is realized, and the efficiency of the insulation cotton strip feeding is improved. In the entire workflow, the operator only needs to place the insulation cotton pile on the stacking mechanism. The manual operation accounts for a small proportion of the entire process, and the operation is simple, which improves the convenience of equipment use.
2.操作人员将保温棉堆放置在堆料台上,此时推料板与固定板相贴,推料板与定位板围成堆料工位,操作人员推动保温棉堆直至保温棉堆的两个侧面分别与推料板与定位板相贴,实现保温棉堆的定位,等待升降组件。当需要转移保温棉堆时,升降组件与堆料台的高度配合,推板驱动气缸启动驱动推料板远离固定板,推料板移动推动其上的保温棉堆向靠近升降组件的方向移动。推料板移动带动移动杆向靠近升降组件的方向移动,稳定滚轮将移动杆抵紧在稳定齿轮上,维持移动杆在水平方向上移动。两侧的稳定滚轮同步转动,令两个移动杆同步移动,提高推移板移动的稳定性。实现保温棉条堆的自动化上料,提高上料效率;2. The operator places the insulation cotton pile on the stacking table. At this time, the push plate is in contact with the fixed plate, and the push plate and the positioning plate form a stacking station. The operator pushes the insulation cotton pile until the two sides of the insulation cotton pile are in contact with the push plate and the positioning plate respectively, to achieve the positioning of the insulation cotton pile and wait for the lifting assembly. When the insulation cotton pile needs to be transferred, the height of the lifting assembly and the stacking table are coordinated, and the push plate drive cylinder starts to drive the push plate away from the fixed plate. The push plate moves and pushes the insulation cotton pile on it toward the lifting assembly. The movement of the push plate drives the moving rod to move toward the lifting assembly, and the stabilizing roller presses the moving rod against the stabilizing gear to maintain the movement of the moving rod in the horizontal direction. The stabilizing rollers on both sides rotate synchronously, allowing the two moving rods to move synchronously, thereby improving the stability of the movement of the push plate. Automatic loading of the insulation cotton strip pile is realized, and loading efficiency is improved;
3.当升降台上的保温棉条用完后,升降驱动件驱动升降台下降直至升降台与堆料台齐平,推料板将保温棉堆整体推送到升降台上。此时保温棉堆的顶面低于传送台的顶壁,升降驱动件驱动升降台上升,直至最上层保温棉条的底壁与传送台的顶壁齐平后停止上升,此时最上层保温棉条的侧壁对准对齐板,对齐板移动推动保温棉条,令保温棉条在其长度方向上对准传送台。推移组件启动将最上层的一排保温棉条推送到传送台上,传送带接收此排保温棉条进行码放,推移组件复位。升降驱动件驱动升降台上升,令此时位于最上层保温棉条的底壁与传送台的顶壁齐平,重复上述步骤实现保温棉堆的自动化分层上料。升降台每次上升的距离相同,均等于保温棉条的厚度,便于操作人员设定程序控制升降驱动件。3. When the insulation cotton strips on the lifting platform are used up, the lifting drive drives the lifting platform to descend until the lifting platform is flush with the stacking platform, and the push plate pushes the insulation cotton pile onto the lifting platform as a whole. At this time, the top surface of the insulation cotton pile is lower than the top wall of the conveying platform, and the lifting drive drives the lifting platform to rise until the bottom wall of the top insulation cotton strips is flush with the top wall of the conveying platform and then stops rising. At this time, the side wall of the top insulation cotton strips is aligned with the alignment plate, and the alignment plate moves to push the insulation cotton strips so that the insulation cotton strips are aligned with the conveying platform in the length direction. The push assembly starts to push the top row of insulation cotton strips onto the conveying platform, and the conveyor belt receives this row of insulation cotton strips for stacking, and the push assembly is reset. The lifting drive drives the lifting platform to rise, so that the bottom wall of the insulation cotton strips at the top layer is flush with the top wall of the conveying platform, and the above steps are repeated to realize the automatic layered loading of the insulation cotton pile. The lifting platform rises the same distance each time, which is equal to the thickness of the insulation cotton strips, which is convenient for the operator to set the program to control the lifting drive.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请实施例保温棉上料设备的结构示意图。FIG1 is a schematic structural diagram of a thermal insulation cotton feeding device according to an embodiment of the present application.
图2是本申请实施例堆料机构和摆料机构的结构示意图。FIG. 2 is a schematic diagram of the structure of the stacking mechanism and the swinging mechanism of the embodiment of the present application.
图3是本申请实施例稳定件的结构示意图。FIG. 3 is a schematic diagram of the structure of a stabilizing member according to an embodiment of the present application.
图4是本申请实施例升降驱动件的结构示意图。FIG. 4 is a schematic diagram of the structure of the lifting drive member according to an embodiment of the present application.
图5是本申请实施例上料机构的结构示意图。FIG. 5 is a schematic structural diagram of a feeding mechanism according to an embodiment of the present application.
附图标记说明:1、堆料机构;11、堆料台;12、定位板;13、推料板;14、推板驱动件;141、推板驱动气缸;142、工装板;143、稳定齿轮;144、稳定滚轮;145、移动杆;146、轴杆;15、固定板;2、升降组件;21、装载架;22、升降台;23、升降驱动件;231、升降板;232、升降电机;233、支撑杆;234、齿条;24、对齐板;25、竖板;251、导轨;252、竖直孔;3、推移组件;31、第一推移板;32、第二推移板;33、第一推移气缸;34、第二推移气缸;35、翼板;4、上料机构;41、传送台;42、挡板;43、对中板;5、抓取组件;51、龙门架;52、两轴机械手;53、夹爪;531、第一转杆;532、第二转杆;533、抓取气缸;534、联动杆;535、抓钩;536、抓取架;537、压杆;538、下压气缸;6、输送线。Description of the accompanying drawings: 1. Stacking mechanism; 11. Stacking platform; 12. Positioning plate; 13. Pushing plate; 14. Pushing plate driving member; 141. Pushing plate driving cylinder; 142. Tooling plate; 143. Stabilizing gear; 144. Stabilizing roller; 145. Moving rod; 146. Shaft rod; 15. Fixed plate; 2. Lifting assembly; 21. Loading rack; 22. Lifting platform; 23. Lifting driving member; 231. Lifting plate; 232. Lifting motor; 233. Support rod; 234. Rack; 24. Alignment plate; 25. Vertical plate; 251. Guide rail; 2 52. Vertical hole; 3. Push assembly; 31. First push plate; 32. Second push plate; 33. First push cylinder; 34. Second push cylinder; 35. Wing plate; 4. Loading mechanism; 41. Conveying platform; 42. Baffle; 43. Centering plate; 5. Grabbing assembly; 51. Gantry; 52. Two-axis manipulator; 53. Gripping claw; 531. First rotating rod; 532. Second rotating rod; 533. Grabbing cylinder; 534. Linking rod; 535. Grabbing hook; 536. Grabbing frame; 537. Pressing rod; 538. Pressing cylinder; 6. Conveyor line.
具体实施方式DETAILED DESCRIPTION
以下结合附图1-5对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-5.
本申请实施例公开保温棉上料设备。参照图1,保温棉上料设备包括用于储存保温棉堆的堆料机构1,堆料机构1的一侧设置有摆料机构,摆料机构远离堆料机构1的一侧设置有上料机构4。摆料机构包括升降组件2和推移组件3,升降组件2与堆料机构1配合转移保温棉堆,升降组件2和推移组件3配合将保温棉平铺在上料机构4上。The embodiment of the present application discloses a thermal insulation cotton feeding device. Referring to FIG1 , the thermal insulation cotton feeding device includes a stacking mechanism 1 for storing a pile of thermal insulation cotton, a swinging mechanism is provided on one side of the stacking mechanism 1, and a feeding mechanism 4 is provided on the side of the swinging mechanism away from the stacking mechanism 1. The swinging mechanism includes a lifting component 2 and a pushing component 3, the lifting component 2 cooperates with the stacking mechanism 1 to transfer the thermal insulation cotton pile, and the lifting component 2 and the pushing component 3 cooperate to spread the thermal insulation cotton on the feeding mechanism 4.
操作人员将保温棉堆放置在堆料机构1内,手动对保温棉堆进行定位,将保温棉堆放置储存在堆料机构1内。当升降组件2完成上一次工作后,升降组件2与堆料机构1配合将保温棉堆转移到升降组件2上。随后升降组件2将保温棉堆移动至与上料机构4适配,推移组件3将保温棉堆最上层的一排保温棉条推移到上料机构4上,上料机构4对保温棉条进行码放。升降组件2与推移组件3配合不断将处于最上层的一排保温棉条转移到上料机构4上,上料机构4令多排保温棉条紧密排列,直至平铺一长排整齐排列的保温棉条,此时保温棉条排的长度与装饰面板的长度适配。升降组件2和推移组件3暂停工作,等待上料机构4将一长排保温棉条整体转移到装饰面板上进行粘贴。The operator places the insulation cotton pile in the stacking mechanism 1, manually positions the insulation cotton pile, and places and stores the insulation cotton pile in the stacking mechanism 1. When the lifting component 2 completes the last work, the lifting component 2 cooperates with the stacking mechanism 1 to transfer the insulation cotton pile to the lifting component 2. Then the lifting component 2 moves the insulation cotton pile to match the feeding mechanism 4, and the pushing component 3 pushes the top row of insulation cotton strips on the insulation cotton pile to the feeding mechanism 4, and the feeding mechanism 4 stacks the insulation cotton strips. The lifting component 2 cooperates with the pushing component 3 to continuously transfer the top row of insulation cotton strips to the feeding mechanism 4, and the feeding mechanism 4 arranges multiple rows of insulation cotton strips closely until a long row of neatly arranged insulation cotton strips is laid out. At this time, the length of the insulation cotton strip row is compatible with the length of the decorative panel. The lifting component 2 and the pushing component 3 suspend work and wait for the feeding mechanism 4 to transfer the long row of insulation cotton strips as a whole to the decorative panel for pasting.
在升降组件2与推移组件3配合工作时,堆料机构1空闲,操作人员将新的保温棉堆放置储存在堆料机构1内。当升降组件2内的保温棉用完后,推移组件3暂停工作,等待升降组件2与堆料机构1配合重新装填保温棉堆。When the lifting assembly 2 cooperates with the pushing assembly 3, the stacking mechanism 1 is idle, and the operator places a new pile of thermal insulation cotton in the stacking mechanism 1. When the thermal insulation cotton in the lifting assembly 2 is used up, the pushing assembly 3 stops working and waits for the lifting assembly 2 to cooperate with the stacking mechanism 1 to refill the pile of thermal insulation cotton.
实现保温棉条的自动化整理,提高保温棉条上料的效率。整个工作流程中仅需操作人员将保温棉堆放置到堆料机构1上,人工操作在整个工序中占比较小,操作简单,提高设备使用的便捷性。The automatic arrangement of the insulation cotton strips is realized, and the efficiency of the insulation cotton strip feeding is improved. In the whole work process, the operator only needs to place the insulation cotton pile on the stacking mechanism 1, and the manual operation accounts for a small proportion in the whole process. The operation is simple, and the convenience of using the equipment is improved.
参照图2,堆料机构1包括堆料台11,堆料台11放置在地面上。堆料台11上设置有定位板12,定位板12竖直设置在堆料台11宽度方向上的一端,定位板12的底壁与堆料台11的顶壁通过螺栓连接。堆料台11远离摆料机构的一端设置有推板驱动件14,推板驱动件14的活动端上安装有推料板13,推料板13的长度方向垂直于定位板12的长度方向设置。推料板13与堆料台11和定位板12滑动配合,推板驱动件14驱动推料板13在水平方向上靠近或远离摆料机构。Referring to Fig. 2, the stacking mechanism 1 includes a stacking platform 11, which is placed on the ground. A positioning plate 12 is provided on the stacking platform 11, and the positioning plate 12 is vertically arranged at one end of the stacking platform 11 in the width direction, and the bottom wall of the positioning plate 12 is connected to the top wall of the stacking platform 11 by bolts. A push plate driving member 14 is provided at one end of the stacking platform 11 away from the swinging mechanism, and a push plate 13 is installed on the movable end of the push plate driving member 14, and the length direction of the push plate 13 is perpendicular to the length direction of the positioning plate 12. The push plate 13 is slidably matched with the stacking platform 11 and the positioning plate 12, and the push plate driving member 14 drives the push plate 13 to approach or move away from the swinging mechanism in the horizontal direction.
堆料台11远离摆料机构的一端安装有固定板15,定位板12的长度方向平行于推料板13的移动方向设置,固定板15与堆料台11的顶壁通过螺栓连接。推板驱动件14包括推板驱动气缸141,由于推料板13面积较大,在本实施例中设置四个推板驱动气缸141,四个推板驱动气缸141设置在固定板15的四个角落处。推板驱动气缸141的外壳通过螺栓安装在固定板15远离摆料机构的侧壁上,固定板15上开设有孔,推板驱动气缸141的活塞杆穿过固定板15与推料板13通过螺栓连接。A fixed plate 15 is installed at one end of the stacking platform 11 away from the swinging mechanism. The length direction of the positioning plate 12 is set parallel to the moving direction of the push plate 13. The fixed plate 15 is connected to the top wall of the stacking platform 11 by bolts. The push plate driving member 14 includes a push plate driving cylinder 141. Since the push plate 13 has a large area, four push plate driving cylinders 141 are set in this embodiment. The four push plate driving cylinders 141 are set at the four corners of the fixed plate 15. The shell of the push plate driving cylinder 141 is bolted to the side wall of the fixed plate 15 away from the swinging mechanism. A hole is opened on the fixed plate 15. The piston rod of the push plate driving cylinder 141 passes through the fixed plate 15 and is connected to the push plate 13 by bolts.
参照图3,固定板15上还设置有两个稳定件,两个稳定件在固定板15的长度方向上相对设置。稳定件包括工装板142,工装板142安装在固定板15远离推料板13的侧壁上,工装板142所在平面平行于定位板12所在平面。工装板142的侧壁上通过转轴转动安装有两个稳定齿轮143,两个稳定齿轮143沿水平方向间隔设置。两个稳定齿轮143上设置有移动杆145,移动杆145的长度方向平行于推料板13的移动方向设置,移动杆145靠近工装板142的一端设置有齿且与两个稳定齿轮143啮合。移动杆145远离工装板142的一端平滑设置且通过孔穿过固定板15,移动杆145穿过固定板15的一端与推料板13的侧壁通过螺栓连接。移动杆145远离稳定齿轮143的一侧设置有两个稳定滚轮144,稳定滚轮144与工装板142通过转轴转动连接。稳定滚轮144的外侧周壁与移动杆145远离稳定齿轮143的光滑面相抵。两个工装板142上的稳定齿轮143相对设置,远离固定板15的两个稳定齿轮143通过轴杆146连接,通过轴杆146连接的两个稳定齿轮143同步转动。Referring to Fig. 3, two stabilizing members are also provided on the fixed plate 15, and the two stabilizing members are arranged opposite to each other in the length direction of the fixed plate 15. The stabilizing member includes a tooling plate 142, and the tooling plate 142 is installed on the side wall of the fixed plate 15 away from the push plate 13, and the plane where the tooling plate 142 is located is parallel to the plane where the positioning plate 12 is located. Two stabilizing gears 143 are installed on the side wall of the tooling plate 142 by rotating through a rotating shaft, and the two stabilizing gears 143 are arranged at intervals in the horizontal direction. A moving rod 145 is provided on the two stabilizing gears 143, and the length direction of the moving rod 145 is arranged parallel to the moving direction of the push plate 13. One end of the moving rod 145 close to the tooling plate 142 is provided with teeth and meshes with the two stabilizing gears 143. One end of the moving rod 145 away from the tooling plate 142 is smoothly arranged and passes through the fixed plate 15 through a hole, and one end of the moving rod 145 passing through the fixed plate 15 is connected to the side wall of the push plate 13 by bolts. Two stabilizing rollers 144 are arranged on one side of the moving rod 145 away from the stabilizing gear 143, and the stabilizing rollers 144 are rotatably connected to the tooling plate 142 via a rotating shaft. The outer peripheral wall of the stabilizing roller 144 abuts against the smooth surface of the moving rod 145 away from the stabilizing gear 143. The stabilizing gears 143 on the two tooling plates 142 are arranged opposite to each other, and the two stabilizing gears 143 away from the fixed plate 15 are connected via a shaft 146, and the two stabilizing gears 143 connected via the shaft 146 rotate synchronously.
操作人员将保温棉堆放置在堆料台11上,此时推料板13与固定板15相贴,推料板13与定位板12围成堆料工位,操作人员推动保温棉堆直至保温棉堆的两个侧面分别与推料板13与定位板12相贴,实现保温棉堆的定位,等待升降组件2。当需要转移保温棉堆时,升降组件2与堆料台11的高度配合,推板驱动气缸141启动驱动推料板13远离固定板15,推料板13移动推动其上的保温棉堆向靠近升降组件2的方向移动。推料板13移动带动移动杆145向靠近升降组件2的方向移动,稳定滚轮144将移动杆145抵紧在稳定齿轮143上,维持移动杆145在水平方向上移动。两侧的稳定滚轮144同步转动,令两个移动杆145同步移动,提高推移板移动的稳定性。直至推料板13移动至堆料台11远离固定板15的一侧,将保温棉堆推移到升降组件2上。随后推料板13复位,操作人员将新的保温棉堆储存在堆料台11上,等待升降组件2工作。The operator places the insulation cotton pile on the stacking platform 11. At this time, the push plate 13 is in contact with the fixed plate 15, and the push plate 13 and the positioning plate 12 form a stacking station. The operator pushes the insulation cotton pile until the two sides of the insulation cotton pile are in contact with the push plate 13 and the positioning plate 12 respectively, so as to achieve the positioning of the insulation cotton pile and wait for the lifting component 2. When the insulation cotton pile needs to be transferred, the height of the lifting component 2 and the stacking platform 11 are matched, and the push plate driving cylinder 141 is started to drive the push plate 13 away from the fixed plate 15. The push plate 13 moves and pushes the insulation cotton pile on it to move in the direction close to the lifting component 2. The movement of the push plate 13 drives the moving rod 145 to move in the direction close to the lifting component 2, and the stabilizing roller 144 presses the moving rod 145 against the stabilizing gear 143 to maintain the moving rod 145 moving in the horizontal direction. The stabilizing rollers 144 on both sides rotate synchronously, so that the two moving rods 145 move synchronously, thereby improving the stability of the movement of the push plate. Until the push plate 13 moves to the side of the stacking platform 11 away from the fixed plate 15, the insulation cotton pile is pushed onto the lifting assembly 2. Then the push plate 13 is reset, and the operator stores the new insulation cotton pile on the stacking platform 11, waiting for the lifting assembly 2 to work.
参照图1和图2,上料机构4包括传送台41,传送台41设置在摆料机构远离堆料台11的一侧,传送台41上设置有电机驱动的传送带,传送带的顶面与传送台41的顶壁齐平,传送带的顶面高于堆料台11的顶壁设置,且传送带顶面与堆料台11顶面的高度差大于保温棉堆的高度。Referring to Figures 1 and 2, the loading mechanism 4 includes a conveying table 41, which is arranged on the side of the swinging mechanism away from the stacking table 11. A motor-driven conveyor belt is arranged on the conveying table 41. The top surface of the conveyor belt is flush with the top wall of the conveying table 41, and the top surface of the conveyor belt is higher than the top wall of the stacking table 11. The height difference between the top surface of the conveyor belt and the top surface of the stacking table 11 is greater than the height of the insulation cotton pile.
升降组件2包括装载架21,装载架21放置在传送台41与堆料台11之间的地面上。装载架21内活动设置有升降台22,装载架21上安装有升降驱动件23,升降驱动件23驱动升降台22在竖直方向往复移动,并控制升降台22的顶壁与堆料台11的顶壁齐平或控制升降台22的顶壁与传送台41齐平。推移组件3安装在装载架21上。装载架21上还设置有对齐板24,对齐板24设置在装载架21宽度方向的一侧,对齐板24由气缸驱动,对齐板24沿保温棉条的长度方向往复移动。The lifting assembly 2 includes a loading frame 21, which is placed on the ground between the conveying platform 41 and the stacking platform 11. A lifting platform 22 is movably arranged in the loading frame 21, and a lifting driving member 23 is installed on the loading frame 21. The lifting driving member 23 drives the lifting platform 22 to move back and forth in the vertical direction, and controls the top wall of the lifting platform 22 to be flush with the top wall of the stacking platform 11 or controls the top wall of the lifting platform 22 to be flush with the conveying platform 41. The push assembly 3 is installed on the loading frame 21. An alignment plate 24 is also arranged on the loading frame 21. The alignment plate 24 is arranged on one side of the width direction of the loading frame 21, and the alignment plate 24 is driven by a cylinder, and the alignment plate 24 moves back and forth along the length direction of the thermal insulation cotton strip.
当升降台22上的保温棉条用完后,升降驱动件23驱动升降台22下降直至升降台22与堆料台11齐平,推料板13将保温棉堆整体推送到升降台22上。此时保温棉堆的顶面低于传送台41的顶壁,升降驱动件23驱动升降台22上升,直至最上层保温棉条的底壁与传送台41的顶壁齐平后停止上升,此时最上层保温棉条的侧壁对准对齐板24,对齐板24移动推动保温棉条,令保温棉条在其长度方向上对准传送台41。推移组件3启动将最上层的一排保温棉条推送到传送台41上,传送带接收此排保温棉条进行码放,推移组件3复位。升降驱动件23驱动升降台22上升,令此时位于最上层保温棉条的底壁与传送台41的顶壁齐平,重复上述步骤实现保温棉堆的自动化分层上料。升降台22每次上升的距离相同,均等于保温棉条的厚度,便于操作人员设定程序控制升降驱动件23。When the insulation cotton strips on the lifting platform 22 are used up, the lifting drive 23 drives the lifting platform 22 to descend until the lifting platform 22 is flush with the stacking platform 11, and the push plate 13 pushes the insulation cotton pile onto the lifting platform 22 as a whole. At this time, the top surface of the insulation cotton pile is lower than the top wall of the conveying platform 41, and the lifting drive 23 drives the lifting platform 22 to rise until the bottom wall of the top insulation cotton strips is flush with the top wall of the conveying platform 41 and then stops rising. At this time, the side wall of the top insulation cotton strips is aligned with the alignment plate 24, and the alignment plate 24 moves to push the insulation cotton strips so that the insulation cotton strips are aligned with the conveying platform 41 in the length direction. The push assembly 3 starts to push the top row of insulation cotton strips onto the conveying platform 41, and the conveyor belt receives this row of insulation cotton strips for stacking, and the push assembly 3 is reset. The lifting drive 23 drives the lifting platform 22 to rise, so that the bottom wall of the topmost layer of the insulation cotton strips is flush with the top wall of the conveying platform 41, and the above steps are repeated to realize the automatic layered loading of the insulation cotton pile. The lifting platform 22 rises the same distance each time, which is equal to the thickness of the insulation cotton strips, so that the operator can set the program to control the lifting drive 23.
参照图4,升降驱动件23包括两个升降板231,装载架21上安装有两个竖板25,两个竖板25位于升降台22宽度方向的两侧。竖板25远离升降台22的侧壁上安装有两个导轨251,导轨251竖直间隔设置,升降板231长度方向的两端滑移设置在导轨251上。升降板231上安装有升降电机232,升降电机232的外壳通过螺栓安装在升降板231远离竖板25的侧壁上。升降板231上开设有孔,升降电机232的输出轴穿过升降板231并安装有齿轮,竖板25上安装有竖直的齿条234,升降电机232输出轴上安装的齿轮与齿条234啮合。竖板25上开设有两个竖直孔252,两个竖直孔252位于两个导轨251相互远离的一侧。升降台22的底壁上安装有两个支撑杆233,支撑杆233长度方向的两端分别通过竖孔穿过竖板25与两侧的升降板231通过螺栓连接。Referring to Fig. 4, the lifting drive member 23 includes two lifting plates 231, and two vertical plates 25 are installed on the loading frame 21. The two vertical plates 25 are located on both sides of the width direction of the lifting platform 22. Two guide rails 251 are installed on the side wall of the vertical plate 25 away from the lifting platform 22. The guide rails 251 are vertically spaced, and the two ends of the lifting plate 231 in the length direction are slidably set on the guide rails 251. A lifting motor 232 is installed on the lifting plate 231, and the housing of the lifting motor 232 is installed on the side wall of the lifting plate 231 away from the vertical plate 25 by bolts. A hole is opened on the lifting plate 231, and the output shaft of the lifting motor 232 passes through the lifting plate 231 and is installed with a gear. A vertical rack 234 is installed on the vertical plate 25, and the gear installed on the output shaft of the lifting motor 232 is meshed with the rack 234. Two vertical holes 252 are opened on the vertical plate 25, and the two vertical holes 252 are located on the side away from the two guide rails 251. Two support rods 233 are installed on the bottom wall of the lifting platform 22. Both ends of the support rods 233 in the length direction pass through the vertical plates 25 through vertical holes and are connected to the lifting plates 231 on both sides by bolts.
当升降台22需要上升或下降时,升降电机232启动控制齿轮顺时针或逆时针旋转,由于齿条234固定在竖板25上,在反力的作用下控制升降板231上升或下降,升降板231通过支撑杆233带动活动台上升或下降。导轨251的设置令升降板231只能沿竖直方向移动,提高升降台22移动的稳定性。有利于升降台22与推移组件3的准确配合。When the lifting platform 22 needs to rise or fall, the lifting motor 232 starts to control the gear to rotate clockwise or counterclockwise. Since the rack 234 is fixed on the vertical plate 25, the lifting plate 231 is controlled to rise or fall under the action of the reaction force, and the lifting plate 231 drives the movable platform to rise or fall through the support rod 233. The setting of the guide rail 251 allows the lifting plate 231 to move only in the vertical direction, thereby improving the stability of the movement of the lifting platform 22. This is conducive to the accurate matching of the lifting platform 22 and the push assembly 3.
参照图2和图4,推移组件3包括第一推移板31,第一推移板31活动安装在装载架21上,第一推移板31的长度方向垂直于传送带的移动方向设置。装载架21上安装有第一推移气缸33,第一推移气缸33驱动第一推移板31在水平方向靠近或远离传送台41。第一推移板31靠近传送台41的侧壁上活动安装有第二推移板32,第二推移板32的长度方向平行于第一推移板31的长度方向设置。第一推移板31远离传送台41的侧壁上安装有第二推移气缸34,第二推移气缸34的活塞杆穿过第一推移板31与第二推移板32通过螺栓连接。第二推移气缸34驱动第二推移板32在水平方向靠近或远离第一推移板31。第二推移板32的底端能够与保温棉片的侧壁相抵。第一推移板31的顶壁上安装有翼板35,翼板35所在平面平行于保温棉片所在平面,翼板35与第一推移板31一体成型。2 and 4, the push assembly 3 includes a first push plate 31, which is movably mounted on the loading frame 21, and the length direction of the first push plate 31 is set perpendicular to the moving direction of the conveyor belt. A first push cylinder 33 is installed on the loading frame 21, and the first push cylinder 33 drives the first push plate 31 to approach or move away from the conveying platform 41 in the horizontal direction. A second push plate 32 is movably mounted on the side wall of the first push plate 31 close to the conveying platform 41, and the length direction of the second push plate 32 is set parallel to the length direction of the first push plate 31. A second push cylinder 34 is installed on the side wall of the first push plate 31 away from the conveying platform 41, and the piston rod of the second push cylinder 34 passes through the first push plate 31 and is connected to the second push plate 32 by bolts. The second push cylinder 34 drives the second push plate 32 to approach or move away from the first push plate 31 in the horizontal direction. The bottom end of the second push plate 32 can abut against the side wall of the thermal insulation cotton sheet. A wing plate 35 is installed on the top wall of the first push plate 31 . The plane where the wing plate 35 is located is parallel to the plane where the thermal insulation cotton sheet is located. The wing plate 35 and the first push plate 31 are integrally formed.
当升降台22上最上层保温棉条的底壁与传送台41的顶壁齐平时,第一推移气缸33启动带动第一推移板31、第二推移板32和第二推移气缸34向靠近传送台41的方向移动,此时第二推移板32的侧壁与第一推移板31的侧壁相贴,直至第二推移板32的侧壁与保温棉条的侧壁相抵。保温棉条之间的摩擦力较小,第一推移板31带动第二推移板32推动最上层的保温棉条移动至传送台41上。位于前端的保温棉条被传送带接收,传送带带动其上的保温棉条向远离升降台22的方向移动。由于装载架21和传送带之间的传送台41上没有动力,为了防止最后一个保温棉条无法被传送带接收,当第一推移板31移动至最靠近传送台41的一端时,第二推移气缸34启动带动第二推移板32脱离第一推移板31向靠近传送带的方向移动,第二推移板32将位于最后端的一个保温棉条也推送到传送带上。随后第一推移气缸33和第二推移气缸34带动第一推移板31和第二推移板32复位。提高推送组件的实用性。When the bottom wall of the topmost insulation strip on the lifting platform 22 is flush with the top wall of the conveying platform 41, the first push cylinder 33 starts to drive the first push plate 31, the second push plate 32 and the second push cylinder 34 to move toward the conveying platform 41. At this time, the side wall of the second push plate 32 is in contact with the side wall of the first push plate 31 until the side wall of the second push plate 32 is against the side wall of the insulation strip. The friction between the insulation strips is small, and the first push plate 31 drives the second push plate 32 to push the topmost insulation strip to move onto the conveying platform 41. The insulation strip at the front end is received by the conveyor belt, and the conveyor belt drives the insulation strip on it to move away from the lifting platform 22. Since there is no power on the conveyor platform 41 between the loading rack 21 and the conveyor belt, in order to prevent the last heat preservation cotton strip from being unable to be received by the conveyor belt, when the first push plate 31 moves to the end closest to the conveyor platform 41, the second push cylinder 34 starts to drive the second push plate 32 to separate from the first push plate 31 and move toward the conveyor belt, and the second push plate 32 pushes the last heat preservation cotton strip to the conveyor belt. Then the first push cylinder 33 and the second push cylinder 34 drive the first push plate 31 and the second push plate 32 to reset, thereby improving the practicality of the push assembly.
参照图1和图5,传送台41远离装载架21的一端安装有挡板42,挡板42悬在传送带上方,挡板42的侧壁能够与保温棉条的侧壁相抵。传送台41上还安装有两个对中板43,对中板43平行于传送带的长度方向设置,且两个对中板43分别位于传送带宽度方向的两侧。对中板43由气缸驱动,驱动两个对中板43相互靠近或远离。1 and 5, a baffle 42 is installed at one end of the conveyor platform 41 away from the loading rack 21. The baffle 42 is suspended above the conveyor belt, and the side wall of the baffle 42 can abut against the side wall of the insulation cotton strip. Two centering plates 43 are also installed on the conveyor platform 41. The centering plates 43 are arranged parallel to the length direction of the conveyor belt, and the two centering plates 43 are respectively located on both sides of the width direction of the conveyor belt. The centering plates 43 are driven by a cylinder to drive the two centering plates 43 to move closer to or away from each other.
当传送带接收到保温棉条后,传送带通过摩擦力带动保温棉条向靠近挡板42的方向移动。位于最前端的保温棉条首先与挡板42接触并被挡板42阻挡,保温棉条与传送带之间发生滑动摩擦。后续保温棉条被前面的保温棉条阻挡,也与传送带之间发生滑动摩擦。最终在传送台41的长度方向上平铺成一排紧密排列保温棉条,保温棉条码放完成。由于保温棉条与传送带之间的摩擦容易导致个别保温棉条发生偏移,两个对中板43相互靠近从保温棉条长度方向的两端将保温棉条夹持,将两端突出的保温棉条对中矫正,实现保温棉条的自动化对齐,提高保温棉条上料的准确性。对中后抓取组件5启动将转移保温棉条。When the conveyor belt receives the insulation strips, the conveyor belt drives the insulation strips to move toward the baffle 42 through friction. The insulation strips at the front end first contact with the baffle 42 and are blocked by the baffle 42, and sliding friction occurs between the insulation strips and the conveyor belt. The subsequent insulation strips are blocked by the previous insulation strips and also have sliding friction with the conveyor belt. Finally, the insulation strips are laid out in a row of tightly arranged insulation strips in the length direction of the conveyor table 41, and the insulation strips are stacked. Since the friction between the insulation strips and the conveyor belt can easily cause individual insulation strips to shift, the two centering plates 43 approach each other to clamp the insulation strips from both ends of the length direction of the insulation strips, and the insulation strips protruding at both ends are centered and corrected, so as to realize the automatic alignment of the insulation strips and improve the accuracy of the insulation strip feeding. After centering, the grabbing component 5 starts to transfer the insulation strips.
参照图1和图5,抓取组件5包括龙门架51,龙门架51的支脚安装在地面上。传送台41宽度方向的一侧设置有用于输送装饰面板的输送线6,龙门架51的横梁横跨输送线6和传送台41设置。龙门架51上安装有两轴机械手52,两轴机械手52一端滑移安装在龙门架51的横梁上,另一端向下延伸安装有夹爪53。两轴机械手52驱动夹爪53在传送带和输送线6之间往复移动。1 and 5, the gripping assembly 5 includes a gantry 51, the legs of which are mounted on the ground. A conveyor line 6 for conveying decorative panels is provided on one side of the conveying platform 41 in the width direction, and a crossbeam of the gantry 51 is provided across the conveyor line 6 and the conveying platform 41. A two-axis manipulator 52 is mounted on the gantry 51, one end of which is slidably mounted on the crossbeam of the gantry 51, and a gripper 53 is mounted on the other end extending downward. The two-axis manipulator 52 drives the gripper 53 to reciprocate between the conveyor belt and the conveyor line 6.
夹爪53包括抓取架536,抓取架536通过螺栓安装在两轴机械手52的活动端上。抓取架536的长度方向平行于传送台41的长度方向设置,抓取架536宽度方向的两侧安装有两个第一转杆531,第一转杆531的长度方向平行于传送台41的长度方向设置,第一转杆531长度方向的两端均与抓取架536通过转轴转动连接。抓取架536上安装有两个抓取气缸533,抓取气缸533的外壳与抓取架536通过转轴转动连接,抓取气缸533的活塞杆与第一转杆531通过转轴转动连接。The gripper 53 includes a grabbing frame 536, which is mounted on the movable end of the two-axis manipulator 52 by bolts. The length direction of the grabbing frame 536 is set parallel to the length direction of the conveying platform 41, and two first rotating rods 531 are installed on both sides of the grabbing frame 536 in the width direction. The length direction of the first rotating rod 531 is set parallel to the length direction of the conveying platform 41, and both ends of the length direction of the first rotating rod 531 are rotatably connected to the grabbing frame 536 through a rotating shaft. Two grabbing cylinders 533 are installed on the grabbing frame 536, and the outer shell of the grabbing cylinder 533 is rotatably connected to the grabbing frame 536 through a rotating shaft, and the piston rod of the grabbing cylinder 533 is rotatably connected to the first rotating rod 531 through a rotating shaft.
两个第一转杆531相互远离的一侧设置有两个第二转杆532,第二转杆532的长度方向平行于传送台41的长度方向设置,第二转杆532长度方向的两端均与抓取架536通过转轴转动连接。每侧的第一转杆531与第二转杆532之间设置有联动杆534,联动杆534一端与第一转杆531转动连接,另一端与第二转杆532转动连接,第二转杆532通过联动杆534与第一转杆531联动转动。第一转杆531和第二转杆532在抓取架536宽度方向的侧壁上安装有多个抓钩535,用于抓取保温棉片。相邻抓钩535之间的距离小于保温棉片的宽度,两侧第二转杆532上的四个抓钩535抓取同一个保温棉条。Two second rotating rods 532 are arranged on the side away from the two first rotating rods 531. The length direction of the second rotating rods 532 is arranged parallel to the length direction of the conveying platform 41. Both ends of the second rotating rods 532 in the length direction are rotatably connected to the grabbing frame 536 through a rotating shaft. A linkage rod 534 is arranged between the first rotating rod 531 and the second rotating rod 532 on each side. One end of the linkage rod 534 is rotatably connected to the first rotating rod 531, and the other end is rotatably connected to the second rotating rod 532. The second rotating rod 532 rotates in linkage with the first rotating rod 531 through the linkage rod 534. The first rotating rod 531 and the second rotating rod 532 are equipped with a plurality of grab hooks 535 on the side wall in the width direction of the grabbing frame 536 for grabbing the thermal insulation cotton sheet. The distance between adjacent grab hooks 535 is less than the width of the thermal insulation cotton sheet, and the four grab hooks 535 on the second rotating rods 532 on both sides grab the same thermal insulation cotton strip.
第一转杆531和第二转杆532之间还设置有压杆537,抓取架536长度方向的两端均安装有下压气缸538,下压气缸538的活塞杆与压杆537长度方向的端部通过螺栓连接。本实施例中共设置四个下压气缸538,驱动两个压杆537。下压气缸538驱动压杆537在竖直方向往复移动,压杆537能够抵紧保温棉条的顶面。A pressing rod 537 is also provided between the first rotating rod 531 and the second rotating rod 532. A pressing cylinder 538 is installed at both ends of the length direction of the grabbing frame 536. The piston rod of the pressing cylinder 538 is connected to the end of the length direction of the pressing rod 537 by bolts. In this embodiment, a total of four pressing cylinders 538 are provided to drive two pressing rods 537. The pressing cylinder 538 drives the pressing rod 537 to reciprocate in the vertical direction, and the pressing rod 537 can press against the top surface of the heat-insulating cotton strip.
当保温棉条在传送台41上码放完成后,此时两轴机械手52控制抓取架536位于传送台41正上方,两轴机械手52驱动抓取架536竖直下降。抓取架536到达其最低点后停止,下压气缸538启动驱动压杆537下降压覆在保温棉条的顶面上。随后抓取气缸533启动,抓取气缸533的活塞杆伸出带动第一转杆531转动,第一转杆531转动通过联动杆534带动第二转杆532转动,第二转杆532上的抓钩535远端从保温棉条宽度方向的端部绕过,抓钩535的远端从保温棉条与传送台41之间的空隙绕至保温棉条的底面,抓钩535与保温棉条的底面相贴。此时两轴机械手52驱动抓取架536向输送线6移动,在抓钩535和压杆537的共同作用下将一排紧密排列保温棉条移动到装饰面板上。完成多个保温棉条的自动化转移,提高上料的效率。After the insulation cotton strips are stacked on the conveyor 41, the two-axis manipulator 52 controls the grabbing frame 536 to be located directly above the conveyor 41, and the two-axis manipulator 52 drives the grabbing frame 536 to descend vertically. The grabbing frame 536 stops after reaching its lowest point, and the downward pressure cylinder 538 starts to drive the pressure rod 537 to descend and press on the top surface of the insulation cotton strips. Then the grabbing cylinder 533 is started, and the piston rod of the grabbing cylinder 533 extends to drive the first rotating rod 531 to rotate. The rotation of the first rotating rod 531 drives the second rotating rod 532 to rotate through the linkage rod 534. The far end of the grabbing hook 535 on the second rotating rod 532 bypasses the end of the insulation cotton strip in the width direction, and the far end of the grabbing hook 535 bypasses the gap between the insulation cotton strip and the conveyor 41 to the bottom surface of the insulation cotton strip, and the grabbing hook 535 is attached to the bottom surface of the insulation cotton strip. At this time, the two-axis manipulator 52 drives the grabbing frame 536 to move toward the conveyor line 6, and moves a row of closely arranged heat preservation cotton strips to the decorative panel under the joint action of the grabbing hook 535 and the pressing rod 537. The automatic transfer of multiple heat preservation cotton strips is completed, and the efficiency of loading is improved.
本申请实施例保温棉上料设备的实施原理为:操作人员将保温棉堆放置在堆料台11上,利用定位板12和推料板13进行定位。升降驱动件23驱动升降台22与堆料台11齐平,推板驱动件14驱动推料板13将保温棉堆整体推动至升降台22上,在稳定件的作用下稳定推动。升降驱动件23驱动升降台22上升令最上层的保温棉条与传送台41齐平,第一推移板31和第二推移板32将此时位于最上层的一排保温棉条推送至传送带上,传送带在挡板42的作用下进行码放,最终在传送带上平铺一排紧密排列的保温棉条。抓钩535与压杆537共同作用夹持一排保温棉条,两轴机械手52带动夹爪53转移保温棉条。实现保温棉条的自动化储存、分层平铺、码放和铺贴,提高上料效率。The implementation principle of the thermal insulation cotton feeding equipment of the embodiment of the present application is as follows: the operator places the thermal insulation cotton pile on the stacking platform 11 and uses the positioning plate 12 and the pushing plate 13 to position it. The lifting drive 23 drives the lifting platform 22 to be flush with the stacking platform 11, and the pushing plate driving member 14 drives the pushing plate 13 to push the thermal insulation cotton pile as a whole onto the lifting platform 22, and pushes it stably under the action of the stabilizing member. The lifting drive 23 drives the lifting platform 22 to rise so that the top layer of thermal insulation cotton strips is flush with the conveying platform 41, and the first push plate 31 and the second push plate 32 push the row of thermal insulation cotton strips located at the top layer to the conveyor belt, and the conveyor belt is stacked under the action of the baffle 42, and finally a row of tightly arranged thermal insulation cotton strips are laid flat on the conveyor belt. The grab hook 535 and the pressure rod 537 work together to clamp a row of thermal insulation cotton strips, and the two-axis manipulator 52 drives the clamp 53 to transfer the thermal insulation cotton strips. Realize the automatic storage, layered paving, stacking and laying of thermal insulation strips to improve the loading efficiency.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
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