CN221969167U - Correction printing device for flexographic printing press - Google Patents
Correction printing device for flexographic printing press Download PDFInfo
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- CN221969167U CN221969167U CN202420706926.1U CN202420706926U CN221969167U CN 221969167 U CN221969167 U CN 221969167U CN 202420706926 U CN202420706926 U CN 202420706926U CN 221969167 U CN221969167 U CN 221969167U
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- 238000007639 printing Methods 0.000 title claims abstract description 240
- 238000012937 correction Methods 0.000 title claims abstract description 139
- 238000007774 anilox coating Methods 0.000 claims abstract description 86
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 230000001360 synchronised effect Effects 0.000 claims description 21
- 238000012546 transfer Methods 0.000 claims description 10
- 238000007645 offset printing Methods 0.000 claims 8
- 239000000463 material Substances 0.000 abstract description 6
- 239000000976 ink Substances 0.000 description 41
- 238000000926 separation method Methods 0.000 description 19
- 230000001105 regulatory effect Effects 0.000 description 9
- 238000013459 approach Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000007605 air drying Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
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- 238000006073 displacement reaction Methods 0.000 description 1
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- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及一种印刷机领域,特别涉及一种柔版印刷机的纠偏印刷装置。The utility model relates to the field of printing presses, in particular to a deviation-correcting printing device of a flexographic printing press.
背景技术Background Art
柔板印刷机是一种使用柔性感光树脂版或橡胶版作为印版,通过网纹辊传递油墨并在承印物上进行印刷的设备,印刷油墨分三大类,分别是水性油墨、醇溶性油墨、UV油墨。由于柔版印刷所用油墨符合绿色环保,目前已被大量用于食品包装印刷,前景广阔。Flexographic printing press is a device that uses a flexible photosensitive resin plate or rubber plate as a printing plate, transfers ink through an anilox roller and prints on the substrate. Printing inks are divided into three categories, namely water-based inks, alcohol-soluble inks, and UV inks. Since the inks used in flexographic printing are green and environmentally friendly, they have been widely used in food packaging printing and have broad prospects.
现有公开号为CN217863229U的实用新型专利公开了一种柔版印刷机,设置有放料机构、前张力机构、印刷机构、后张力机构、收料机构,所述放料机构包括自动换卷装置、自动收放卷装置、自动裁切装置,所述前张力机构设置有自动纠偏装置、前张力控制装置,所述印刷机构设置有版辊压力调节装置、轴向套准装置、风干装置,所述后张力机构设置有后张力控制装置、在线检测装置,该印刷机自动化程度较高,可实现放料、印刷、检测、收卷整套过程,提升了印刷质量、提高了印刷效率,其中放料机构1对大卷印刷品进行放料,前张力机构2控制放卷张力,阻断因放卷造成的张力波动,印刷机构3对料带进行印刷,后张力机构4对印刷后的料带进行检测并阻断因收料造成的张力波动,收料机构5对印刷后的料带进行缠绕成卷,还设置有控制中心6,控制中心6控制各机构按照预定动作执行。The utility model patent with the existing publication number CN217863229U discloses a flexographic printing machine, which is provided with a feeding mechanism, a front tension mechanism, a printing mechanism, a rear tension mechanism, and a material receiving mechanism. The feeding mechanism includes an automatic roll changing device, an automatic unwinding and rewinding device, and an automatic cutting device. The front tension mechanism is provided with an automatic deviation correction device and a front tension control device. The printing mechanism is provided with a plate roller pressure adjustment device, an axial registration device, and an air drying device. The rear tension mechanism is provided with a rear tension control device and an online detection device. The printing machine has a high degree of automation and can realize the whole process of feeding, printing, detection, and rewinding, thereby improving the printing quality and the printing efficiency. The feeding mechanism 1 feeds large rolls of printed products, the front tension mechanism 2 controls the unwinding tension and blocks the tension fluctuation caused by unwinding, the printing mechanism 3 prints the material strip, the rear tension mechanism 4 detects the printed material strip and blocks the tension fluctuation caused by receiving the material, and the receiving mechanism 5 winds the printed material strip into a roll. A control center 6 is also provided, and the control center 6 controls each mechanism to perform a predetermined action.
而上述技术方案中,该印刷机构3设置有上机架31和下机架32,上机架31上设置有承印辊33、网纹辊34、版辊35,承印辊33、网纹辊34、版辊35之间通过齿轮传动,版辊35轴端设置有版辊固定盘351,版辊35位于承印辊33和网纹辊34上方,承印辊33、网纹辊34固定在上机架31上,可以轴为中心转动,版辊35分别与承印辊33和网纹辊34相切,印刷机构3设置有版辊压力调节装置36、轴向套准装置37和风干装置38,但是承印品在印刷过程中,为保证版辊35能将网纹辊34上的油墨通过版辊35精准的印刷中承印品的预设位置,需要调节版辊35的印刷位置,该技术方案中,通过轴向套准装置37带动具有承印辊33、网纹辊34、版辊35的上机架与下机架相对移动解决套色偏差,进而提升套色精度,但这种带动承印辊33、网纹辊34、版辊35同时移动的方式,会连带印刷机构3上的承印品一起移动,导致承印品容易发生褶皱,偏移的情况,使得整个调节过程需要调松版辊35压力后才能纠偏调节,导致整个过程繁琐且不稳定。In the above technical scheme, the printing mechanism 3 is provided with an upper frame 31 and a lower frame 32, and a printing roller 33, an anilox roller 34 and a plate roller 35 are provided on the upper frame 31. The printing roller 33, the anilox roller 34 and the plate roller 35 are driven by gears, and a plate roller fixing plate 351 is provided at the shaft end of the plate roller 35. The plate roller 35 is located above the printing roller 33 and the anilox roller 34. The printing roller 33 and the anilox roller 34 are fixed on the upper frame 31 and can rotate around the axis. The plate roller 35 is tangent to the printing roller 33 and the anilox roller 34 respectively. The printing mechanism 3 is provided with a plate roller pressure regulating device 36, an axial registration device 37 and an air drying device 38. However, in the printing process, in order to ensure the stability of the printed product, the printing roller 33 and the anilox roller 34 are provided with a plate roller pressure regulating device 36, an axial registration device 37 and an air drying device 38. The plate roller 35 can transfer the ink on the anilox roller 34 to the preset position of the printed product during accurate printing through the plate roller 35. It is necessary to adjust the printing position of the plate roller 35. In this technical solution, the axial registration device 37 is used to drive the upper frame and the lower frame having the printing roller 33, the anilox roller 34, and the plate roller 35 to move relative to each other to solve the color registration deviation, thereby improving the color registration accuracy. However, this method of driving the printing roller 33, the anilox roller 34, and the plate roller 35 to move at the same time will move the printed product on the printing mechanism 3 together, causing the printed product to be easily wrinkled and offset, so that the entire adjustment process requires loosening the pressure of the plate roller 35 before correction and adjustment, which makes the entire process cumbersome and unstable.
发明内容Summary of the invention
本实用新型所要解决的技术问题在于针对上述现有技术的不足,提供一种柔版印刷机的纠偏印刷装置。The technical problem to be solved by the utility model is to provide a deviation-correcting printing device for a flexographic printing press in view of the deficiencies of the above-mentioned prior art.
为实现上述目的,本实用新型提供了如下技术方案:柔版印刷机的纠偏印刷装置,包括承印机架与纠偏机架,所述纠偏机架上设置有网纹辊组件、版辊组件,其特征在于:所述承印机架上设有承印辊组件,所述承印辊组件、网纹辊组件、版辊组件之间通过齿轮传动机构传动,所述版辊组件位于所述承印辊组件和所述网纹辊组件上方,所述版辊组件分别与所述承印辊组件和所述网纹辊组件de 辊体表面相切,所述承印机架与纠偏机架之间设有驱动纠偏机架相对承印机架移动的纠偏装置,所述纠偏装置带动网纹辊组件与版辊组件相对承印辊组件水平滑移。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a deflection correction printing device of a flexographic printing machine, comprising a printing frame and a deflection correction frame, the deflection correction frame is provided with a screen roller assembly and a plate roller assembly, and is characterized in that: a printing frame is provided with a printing roller assembly, the printing roller assembly, the screen roller assembly and the plate roller assembly are driven by a gear transmission mechanism, the plate roller assembly is located above the printing roller assembly and the screen roller assembly, the plate roller assembly is tangent to the roller body surfaces of the printing roller assembly and the screen roller assembly respectively, a deflection correction device for driving the deflection correction frame to move relative to the printing frame is provided between the printing frame and the deflection correction frame, and the deflection correction device drives the screen roller assembly and the plate roller assembly to slide horizontally relative to the printing roller assembly.
采用上述技术方案,通过独立的纠偏机架和承印机架设计,使版辊组件与网纹辊组件相较于承印辊组件独立,使得在调节承印品左右位置时,通过纠偏装置只会带动版辊组件与网纹辊组件的位置时,不会带动整个承印辊组件移动,避免了带动承印品移动,从而实现精准的套色印刷,解决了以往技术中承印品一起移动带来的褶皱和偏移问题。By adopting the above technical solution, through the independent design of the correcting frame and the printing frame, the plate roller assembly and the anilox roller assembly are independent of the printing roller assembly, so that when the left and right positions of the printed matter are adjusted, the correcting device will only drive the positions of the plate roller assembly and the anilox roller assembly, and will not drive the entire printing roller assembly to move, thereby avoiding driving the printed matter to move, thereby achieving accurate color printing and solving the wrinkle and offset problems caused by the movement of the printed matter in the previous technology.
上述的柔版印刷机的纠偏印刷装置,可进一步设置为:所述纠偏装置包括分别设置在承印机架与纠偏机架上同轴设置的纠偏螺杆与纠偏螺套,所述纠偏螺杆穿过纠偏螺套后设有手动纠偏部,所述纠偏螺套与纠偏螺杆螺纹连接,并通过转动手动纠偏部带动纠偏机架相对承印机架沿纠偏螺套水平移动。The above-mentioned correction printing device of the flexographic printing machine can be further configured as follows: the correction device includes a correction screw and a correction screw sleeve coaxially arranged on the printing frame and the correction frame respectively, and a manual correction part is provided after the correction screw passes through the correction screw sleeve, and the correction screw sleeve is threadedly connected to the correction screw, and the correction frame is driven to move horizontally along the correction screw sleeve relative to the printing frame by rotating the manual correction part.
采用上述技术方案,通过同轴设置的纠偏螺杆与纠偏螺套的配合,手动旋转手动纠偏部可以推动纠偏机架沿纠偏螺套水平移动,允许操作者手动调节版辊位置,以实现精确的套色纠偏。By adopting the above technical solution, through the cooperation of the coaxially arranged correction screw and the correction sleeve, manual rotation of the manual correction part can push the correction frame to move horizontally along the correction sleeve, allowing the operator to manually adjust the position of the plate roller to achieve accurate color correction.
上述的柔版印刷机的纠偏印刷装置,可进一步设置为:所述纠偏机架设置于承印机架的内侧,所述纠偏螺套固定安装于所述纠偏机架上,所述纠偏螺杆转动的安装在承印机架上,所述纠偏螺杆一端穿过纠偏螺套设有所述手动纠偏部,另一端设有驱动纠偏螺杆转动的电动驱动机构。The above-mentioned correction printing device of the flexographic printing machine can be further configured as follows: the correction frame is arranged on the inner side of the printing frame, the correction screw sleeve is fixedly installed on the correction frame, the correction screw is rotatably installed on the printing frame, one end of the correction screw passes through the correction screw sleeve and is provided with the manual correction part, and the other end is provided with an electric drive mechanism for driving the correction screw to rotate.
采用上述技术方案,电动驱动机构将电机的旋转动力传递至纠偏螺杆,实现机架间的相对移动,提高自动化水平和工作效率。By adopting the above technical solution, the electric drive mechanism transmits the rotational power of the motor to the deviation-correcting screw, thereby realizing relative movement between the frames and improving the automation level and work efficiency.
上述的柔版印刷机的纠偏印刷装置,可进一步设置为:所述电动驱动机构包括设置在纠偏螺杆远离手动纠偏部一端的纠偏同步轮、设置在承印机架对应纠偏同步轮一端的纠偏电机以及绕设在纠偏电机输出端的主动同步轮与纠偏同步轮之间的纠偏同步带。The above-mentioned correction printing device of the flexographic printing machine can be further configured as follows: the electric drive mechanism includes a correction synchronous wheel arranged at the end of the correction screw away from the manual correction part, a correction motor arranged at the end of the printing frame corresponding to the correction synchronous wheel, and a correction synchronous belt wound between the active synchronous wheel and the correction synchronous wheel at the output end of the correction motor.
采用上述技术方案,利用纠偏同步带、纠偏同步轮以及纠偏电机组成的传动系统,将电机的旋转动力转化为纠偏螺杆的旋转,在手动纠偏的基础上,还能实现电动纠偏,提高生产效率。By adopting the above technical solution, a transmission system consisting of a correction synchronous belt, a correction synchronous wheel and a correction motor is utilized to convert the rotational power of the motor into the rotation of the correction screw. On the basis of manual correction, electric correction can also be achieved to improve production efficiency.
上述的柔版印刷机的纠偏印刷装置,可进一步设置为:所述承印机架对应承印辊组件处设有检测承印品位置的光电传感器,所述光电传感器与纠偏电机电连接。The above-mentioned deflection correction printing device of the flexographic printing press can be further configured as follows: a photoelectric sensor for detecting the position of the printed product is provided at the printing frame corresponding to the printing roller assembly, and the photoelectric sensor is electrically connected to the deflection correction motor.
采用上述技术方案,光电传感器检测承印品的位置信息,并将信号传递给纠偏电机,由纠偏电机控制纠偏动作,确保承印品的正确位置,实时监控承印品的位置,并自动纠正偏差。By adopting the above technical solution, the photoelectric sensor detects the position information of the printed product and transmits the signal to the correction motor, which controls the correction action to ensure the correct position of the printed product, monitor the position of the printed product in real time, and automatically correct the deviation.
上述的柔版印刷机的纠偏印刷装置,可进一步设置为:所述承印辊组件包括承印辊和设置在承印辊一侧的承印齿轮,所述版辊组件包括版辊以及设置在版辊两侧的版辊圆盘,所述网纹辊组件包括墨盒以及将墨盒内油墨涂抹到版辊上的网纹辊,所述齿轮传动机构包括设置在承印机架上驱动承印辊转动的承印电机、设置在版辊对应承印齿轮处的版辊齿轮以及设置在网纹辊对应版辊齿轮一端的网纹齿轮,所述版辊齿轮分别与承印齿轮和网纹齿轮啮合,所述纠偏机架对应版辊处设有调节版辊与承印辊和网纹辊之间压力的版辊压力调节装置以及将版辊圆盘固定的锁定旋转装置。The above-mentioned corrective printing device of the flexographic printing machine can be further configured as follows: the printing roller assembly includes a printing roller and a printing gear arranged on one side of the printing roller, the plate roller assembly includes a plate roller and a plate roller disc arranged on both sides of the plate roller, the anilox roller assembly includes an ink cartridge and an anilox roller that applies ink in the ink cartridge to the plate roller, the gear transmission mechanism includes a printing motor arranged on the printing frame to drive the printing roller to rotate, a plate roller gear arranged at the printing gear corresponding to the plate roller, and an anilox gear arranged at one end of the plate roller gear corresponding to the anilox roller, the plate roller gear is respectively meshed with the printing gear and the anilox gear, and the correction frame corresponding to the plate roller is provided with a plate roller pressure adjustment device for adjusting the pressure between the plate roller and the printing roller and the anilox roller, and a locking rotation device for fixing the plate roller disc.
采用上述技术方案,承印电机带动承印辊转动,并通过承印齿轮将动力同步给版辊和网纹辊,实现同步转动,提高印刷质量,冰儿通过版辊压力调节装置与锁定旋转装置,便捷调节版辊与承印辊和网纹辊之间压力,提高印刷效果,适配不同规格厚度的承印品印刷,而锁定旋转装置保证版辊转动时被限位不会脱离,提高传动稳定性。By adopting the above technical solution, the printing motor drives the printing roller to rotate, and synchronizes the power to the plate roller and the anilox roller through the printing gear to achieve synchronous rotation and improve printing quality. Bing'er uses the plate roller pressure adjustment device and the locking rotation device to conveniently adjust the pressure between the plate roller, the printing roller and the anilox roller to improve the printing effect and adapt to the printing of substrates of different specifications and thicknesses. The locking rotation device ensures that the plate roller is limited and will not disengage when rotating, thereby improving the transmission stability.
上述的柔版印刷机的纠偏印刷装置,可进一步设置为:所述版辊压力调节装置包括设于纠偏机架对应承印辊一端的的承印调节块、设置于承印调节块一侧的承印压力调节螺杆、设于纠偏机架对应网纹辊一端的的网纹调节块和设置于网纹调节块一侧的网纹压力调节螺杆,所述承印调节块和网纹调节块一端通过铰接轴与纠偏机架相互铰接,另一端分别对应的与承印压力调节螺杆和网纹压力调节螺杆端部相抵,所述承印调节块和网纹调节块共同支撑版辊圆盘,并通过转动承印压力调节螺杆和/或网纹压力调节螺杆,驱使承印调节块和/或网纹调节块沿铰接轴为支点转动,调节版辊与承印辊和网纹辊之间的间隙。The above-mentioned correction printing device of the flexographic printing machine can be further configured as follows: the plate roller pressure adjustment device includes a printing adjustment block arranged at one end of the correction frame corresponding to the printing roller, a printing pressure adjustment screw arranged at one side of the printing adjustment block, a screen adjustment block arranged at one end of the correction frame corresponding to the anilox roller, and an anilox pressure adjustment screw arranged at one side of the anilox adjustment block, one end of the printing adjustment block and the anilox adjustment block are hinged to each other with the correction frame through a hinge shaft, and the other ends respectively correspond to the ends of the printing pressure adjustment screw and the anilox pressure adjustment screw, the printing adjustment block and the anilox adjustment block jointly support the plate roller disc, and by rotating the printing pressure adjustment screw and/or the anilox pressure adjustment screw, the printing adjustment block and/or the anilox adjustment block are driven to rotate along the hinge shaft as a fulcrum to adjust the gap between the plate roller and the printing roller and the anilox roller.
采用上述技术方案,通过旋转承印压力调节螺杆和/或网纹压力调节螺杆,改变调节块的位置,从而调整间隙,精确调节版辊与承印辊和网纹辊之间的压力,确保了在不同压力需求下的印刷稳定性和质量。By adopting the above technical solution, the position of the adjusting block is changed by rotating the printing pressure adjusting screw and/or the anilox pressure adjusting screw, thereby adjusting the gap and accurately adjusting the pressure between the plate roller, the printing roller and the anilox roller, thereby ensuring the printing stability and quality under different pressure requirements.
上述的柔版印刷机的纠偏印刷装置,可进一步设置为:所述纠偏机架对应版辊处设有控制版辊轴向升降的紧急分离机构,所述紧急分离机构包括设置在纠偏机架上的分离摆杆与分离气缸,所述分离摆杆一端铰接于所述纠偏机架,另一端于分离气缸的输出端连接,所述铰接轴与所述分离摆杆连接,并通过分离气缸带动版辊靠近或远离承印辊和/或网纹辊。The above-mentioned correction printing device of the flexographic printing machine can be further configured as follows: an emergency separation mechanism for controlling the axial lifting and lowering of the plate roller is provided at the correction frame corresponding to the plate roller, and the emergency separation mechanism includes a separation rocker arm and a separation cylinder arranged on the correction frame, one end of the separation rocker arm is hinged to the correction frame, and the other end is connected to the output end of the separation cylinder, the hinge shaft is connected to the separation rocker arm, and drives the plate roller to approach or move away from the printing roller and/or the anilox roller through the separation cylinder.
采用上述技术方案,通过分离气缸的动作使分离摆杆运动,从而实现版辊的快速升降,在紧急情况下迅速响应,防止损坏版辊或其他部件,方便停机时,版辊快速脱离。By adopting the above technical solution, the separation rocker arm moves through the action of the separation cylinder, thereby realizing the rapid lifting and lowering of the plate roller, responding quickly in an emergency, preventing damage to the plate roller or other components, and facilitating the rapid separation of the plate roller when shutting down.
上述的柔版印刷机的纠偏印刷装置,可进一步设置为:所述锁定旋转装置包括设置在纠偏机架对应版辊圆盘两端的的锁定气缸以及开设在版辊圆盘表面的锁定凹槽,所述锁定气缸的输出端设有进入或脱离锁定凹槽的锁定杆。The above-mentioned corrective printing device of the flexographic printing machine can be further configured as follows: the locking rotation device includes locking cylinders arranged at both ends of the corrective frame corresponding to the plate roller disc and a locking groove opened on the surface of the plate roller disc, and the output end of the locking cylinder is provided with a locking rod that enters or exits the locking groove.
采用上述技术方案,锁定气缸控制锁定杆进入或退出版辊圆盘上的锁定凹槽,进而实现对版辊的轴向锁定与解锁。By adopting the above technical solution, the locking cylinder controls the locking rod to enter or exit the locking groove on the plate roller disc, thereby realizing axial locking and unlocking of the plate roller.
上述的柔版印刷机的纠偏印刷装置,可进一步设置为:所述网纹辊组件还包括墨盒摆架与传墨辊,所述墨盒设置于墨盒摆架上,所述网纹辊设置于墨盒上方,且与墨盒之间通过传墨辊相抵转动,所述墨盒摆架通过墨盒转轴转动连接于纠偏支架,所述纠偏支架对墨盒摆架的两侧设有墨盒锁定气缸,所述墨盒摆架以墨盒转轴为支点靠近或远离版辊,并在通过墨盒锁定气缸将墨盒摆架固定在纠偏支架上。The above-mentioned correction printing device of the flexographic printing machine can be further configured as follows: the anilox roller assembly also includes an ink cartridge swing frame and an ink transfer roller, the ink cartridge is arranged on the ink cartridge swing frame, the anilox roller is arranged above the ink cartridge, and rotates against the ink cartridge through the ink transfer roller, the ink cartridge swing frame is rotatably connected to the correction bracket through the ink cartridge rotating shaft, the correction bracket is provided with ink cartridge locking cylinders on both sides of the ink cartridge swing frame, the ink cartridge swing frame approaches or moves away from the plate roller with the ink cartridge rotating shaft as a fulcrum, and the ink cartridge swing frame is fixed to the correction bracket through the ink cartridge locking cylinder.
采用上述技术方案,墨盒摆架可以围绕转轴旋转,靠近或远离版辊,传墨辊则负责将油墨均匀涂抹到版辊上,方便更换与添加油墨。By adopting the above technical solution, the ink cartridge swing rack can rotate around the rotating shaft, approaching or moving away from the plate roller, and the ink transfer roller is responsible for evenly applying the ink to the plate roller, making it convenient to replace and add ink.
下面结合附图对本实用新型作进一步描述。The utility model is further described below in conjunction with the accompanying drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型实施例的立体示意图。FIG1 is a perspective schematic diagram of an embodiment of the utility model.
图2为本实用新型实施例的结构示意图。FIG. 2 is a schematic structural diagram of an embodiment of the utility model.
图3为本实用新型实施例的左视图。FIG. 3 is a left side view of an embodiment of the utility model.
图4为本实用新型实施例的爆炸图。FIG. 4 is an exploded view of an embodiment of the present utility model.
图5为本实用新型实施例的爆炸图2。FIG. 5 is an exploded view 2 of an embodiment of the utility model.
图6为本实用新型实施例网纹辊组件分离时的结构示意图。FIG. 6 is a schematic structural diagram of the anilox roller assembly when separated according to an embodiment of the present utility model.
图7为本实用新型实施例的主视图。FIG. 7 is a front view of an embodiment of the utility model.
图8为图7的AA向剖视图。FIG. 8 is a cross-sectional view taken along the line AA of FIG. 7 .
实施方式Implementation
如图1-图6所示,柔版印刷机的纠偏印刷装置,包括承印机架1与设置与承印机架1内的纠偏机架2,纠偏机架2上设置有网纹辊组件、版辊组件,承印机架1上设有承印辊组件,承印辊组件、网纹辊组件、版辊组件之间通过齿轮传动机构传动,版辊组件位于承印辊组件和网纹辊组件上方,版辊组件分别与承印辊组件和网纹辊组件的辊体表面相切,承印机架1与纠偏机架2之间设有驱动纠偏机架2相对承印机架1移动的纠偏装置,纠偏装置带动网纹辊组件与版辊组件相对承印辊组件水平滑移,纠偏装置包括分别设置在承印机架1与纠偏机架2上同轴设置的纠偏螺杆11与纠偏螺套21,纠偏螺杆11一端穿过纠偏螺套21后设有手动纠偏部111,另一端设有驱动纠偏螺杆11转动的电动驱动机构,纠偏螺套21与纠偏螺杆11螺纹连接,并通过转动手动纠偏部111带动纠偏机架2相对承印机架1沿纠偏导向轴12水平移动,电动驱动机构包括设置在纠偏螺杆11远离手动纠偏部111一端的纠偏同步轮112、设置在承印机架1对应纠偏同步轮112一端的纠偏电机13以及绕设在纠偏电机13输出端的主动同步轮131与纠偏同步轮112之间的纠偏同步带(图中未展出),承印机架1对应承印辊组件处设有检测承印品位置的光电传感器10,光电传感器10与纠偏电机13电连接,当初次使用柔版印刷机时,承印品将经过承印辊组件与版辊组件之间,油墨通过网纹辊组件传递到版辊组件上,然后再印刷到承印辊组件上的承印品表面,此时若是承印品的印刷位置偏移,只需手动转动手动纠偏部111,纠偏螺杆11将在纠偏螺套21内转动,并带动纠偏支架2沿纠偏螺套21左右水平移动,进而调节版辊组件与承印辊组件之间的相对位置,且由于相对于承印品的当面移动,紧贴在承印辊组件表面的承印品将不会移动,避免了褶皱与偏移的发生,实现稳定的纠偏套色印刷,同时该印刷装置还配备了自动化的实时纠偏,在设备工作过程中,若是承印品发生偏移,此时承印品将超过光电传感器10的预设感应范围,此时纠偏电机13将正反方向转动,通过同步带带动纠偏同步轮112转动,进而联动纠偏螺杆11转动纠偏,直至回到正常轨迹,实现自动化纠偏。As shown in Fig. 1 to Fig. 6, the deflection correction printing device of the flexographic printing machine comprises a printing frame 1 and a deflection correction frame 2 arranged in the printing frame 1, the deflection correction frame 2 is provided with an anilox roller assembly and a plate roller assembly, the printing frame 1 is provided with a printing roller assembly, the printing roller assembly, the anilox roller assembly and the plate roller assembly are driven by a gear transmission mechanism, the plate roller assembly is located above the printing roller assembly and the anilox roller assembly, the plate roller assembly is tangent to the roller body surface of the printing roller assembly and the anilox roller assembly respectively, a deflection correction device for driving the deflection correction frame 2 to move relative to the printing frame 1 is provided between the printing frame 1 and the deflection correction frame 2, and the deflection correction device drives the anilox roller assembly and the plate roller assembly to slide horizontally relative to the printing roller assembly, The correction device includes a correction screw 11 and a correction screw sleeve 21 which are coaxially arranged on the printing frame 1 and the correction frame 2, respectively. A manual correction part 111 is arranged at one end of the correction screw 11 after passing through the correction screw sleeve 21, and an electric driving mechanism is arranged at the other end to drive the correction screw 11 to rotate. The correction screw sleeve 21 is threadedly connected with the correction screw 11, and the correction frame 2 is driven to move horizontally along the correction guide shaft 12 relative to the printing frame 1 by rotating the manual correction part 111. The electric driving mechanism includes a correction synchronous wheel 112 which is arranged at one end of the correction screw 11 away from the manual correction part 111, a correction motor 13 which is arranged at one end of the printing frame 1 corresponding to the correction synchronous wheel 112, and a correction motor 14 which is arranged at one end of the printing frame 1 corresponding to the correction synchronous wheel 112. A deflection correction synchronous belt (not shown in the figure) is arranged between the active synchronous wheel 131 and the deflection correction synchronous wheel 112 at the output end of the deflection correction motor 13. A photoelectric sensor 10 for detecting the position of the printed product is arranged at the printing roller assembly corresponding to the printing roller assembly of the printing frame 1. The photoelectric sensor 10 is electrically connected to the deflection correction motor 13. When the flexographic printing machine is used for the first time, the printed product will pass between the printing roller assembly and the plate roller assembly, and the ink will be transferred to the plate roller assembly through the anilox roller assembly, and then printed on the surface of the printed product on the printing roller assembly. At this time, if the printing position of the printed product is offset, it is only necessary to manually rotate the manual deflection correction part 111, and the deflection correction screw 11 will rotate in the deflection correction screw sleeve 21, and drive the deflection correction bracket 2 to rotate along the deflection correction screw sleeve 21. The deflection screw sleeve 21 moves horizontally left and right, thereby adjusting the relative position between the plate roller assembly and the printing roller assembly. Due to the direct movement relative to the printed product, the printed product close to the surface of the printing roller assembly will not move, thereby avoiding the occurrence of wrinkles and offsets, and achieving stable corrective color printing. At the same time, the printing device is also equipped with automatic real-time correction. During the operation of the equipment, if the printed product is offset, the printed product will exceed the preset sensing range of the photoelectric sensor 10. At this time, the correction motor 13 will rotate in the forward and reverse directions, and drive the correction synchronous wheel 112 to rotate through the synchronous belt, and then the correction screw 11 will be linked to rotate for correction until it returns to the normal track, thereby achieving automatic correction.
如图1-图8所示,承印辊组件包括承印辊3和设置在承印辊3一侧的承印齿轮31,版辊组件包括版辊4以及设置在版辊4两侧的版辊圆盘41,网纹辊组件包括网纹辊5、墨盒摆架51、墨盒52与传墨辊53,墨盒52设置于墨盒摆架51上,网纹辊5设置于墨盒52上方,且与墨盒52之间通过传墨辊53相抵转动,墨盒摆架51通过墨盒转轴54转动连接于纠偏支架2,纠偏支架2对墨盒摆架51的两侧设有墨盒锁定气缸55,墨盒摆架51以墨盒转轴54为支点靠近或远离版辊4,并在通过墨盒锁定气缸55将墨盒摆架51固定在纠偏支架2上,通过推拉墨盒摆架51,使墨盒摆架51以墨盒转轴54为支点靠近或远离版辊4,便捷的更换油墨与对网纹辊组件进行维护保养。As shown in Fig. 1 to Fig. 8, the printing roller assembly includes a printing roller 3 and a printing gear 31 arranged on one side of the printing roller 3, the plate roller assembly includes a plate roller 4 and plate roller discs 41 arranged on both sides of the plate roller 4, the anilox roller assembly includes an anilox roller 5, an ink cartridge swing frame 51, an ink cartridge 52 and an ink transfer roller 53, the ink cartridge 52 is arranged on the ink cartridge swing frame 51, the anilox roller 5 is arranged above the ink cartridge 52, and rotates against the ink cartridge 52 through the ink transfer roller 53, and the ink cartridge swing frame 51 rotates through the ink transfer roller 53. The cartridge shaft 54 is rotatably connected to the deflection correction bracket 2. The deflection correction bracket 2 is provided with a cartridge locking cylinder 55 on both sides of the cartridge swing frame 51. The cartridge swing frame 51 approaches or moves away from the plate roller 4 with the cartridge shaft 54 as a fulcrum, and is fixed to the deflection correction bracket 2 by the cartridge locking cylinder 55. By pushing and pulling the cartridge swing frame 51, the cartridge swing frame 51 approaches or moves away from the plate roller 4 with the cartridge shaft 54 as a fulcrum, so that the ink can be replaced conveniently and the anilox roller assembly can be maintained.
如图1-图8所示,齿轮传动机构包括设置在承印机架1上驱动承印辊3转动的承印电机32、设置在版辊4对应承印齿轮31处的版辊齿轮42以及设置在网纹辊5对应版辊齿轮42一端的网纹齿轮50,版辊齿轮42分别与承印齿轮31和网纹齿轮50啮合,纠偏机架2对应版辊4处设有调节版辊4与承印辊3和网纹辊5之间压力的版辊压力调节装置以及将版辊圆盘41固定的锁定旋转装置,版辊压力调节装置包括设于纠偏机架2对应承印辊3一端的的承印调节块33、设置于承印调节块33一侧的承印压力调节螺杆34、设于纠偏机架2对应网纹辊5一端的的网纹调节块35和设置于网纹调节块35一侧的网纹压力调节螺杆36,承印调节块35和网纹调节块33一端通过铰接轴350与纠偏机架2相互铰接,另一端分别对应的与承印压力调节螺杆34和网纹压力调节螺杆36端部相抵,承印调节块33和网纹调节块35共同支撑版辊圆盘31,并通过转动承印压力调节螺杆34和/或网纹压力调节螺杆36,驱使承印调节块33和/或网纹调节块35沿铰接轴350为支点转动,调节版辊4与承印辊3和网纹辊5之间的间隙,便捷调节之间的压力,适配不同厚度的承印品。As shown in Figures 1 to 8, the gear transmission mechanism includes a printing motor 32 arranged on the printing frame 1 to drive the printing roller 3 to rotate, a plate roller gear 42 arranged at the plate roller 4 corresponding to the printing gear 31, and an anilox gear 50 arranged at one end of the anilox roller 5 corresponding to the plate roller gear 42. The plate roller gear 42 is meshed with the printing gear 31 and the anilox gear 50 respectively. The correction frame 2 is provided with a plate roller pressure regulating device for regulating the pressure between the plate roller 4 and the printing roller 3 and the anilox roller 5, and a locking rotation device for fixing the plate roller disc 41. The plate roller pressure regulating device includes a printing regulating block 33 arranged at one end of the correction frame 2 corresponding to the printing roller 3, a printing pressure regulating screw 34 arranged on one side of the printing regulating block 33, and a plate roller pressure regulating screw 35 arranged on the correction frame 2. Corresponding to the anilox adjustment block 35 at one end of the anilox roller 5 and the anilox pressure adjustment screw 36 arranged on one side of the anilox adjustment block 35, one end of the printing adjustment block 35 and the anilox adjustment block 33 are hinged to each other with the correction frame 2 through the hinge shaft 350, and the other ends respectively correspond to the ends of the printing pressure adjustment screw 34 and the anilox pressure adjustment screw 36. The printing adjustment block 33 and the anilox adjustment block 35 jointly support the plate roller disc 31, and by rotating the printing pressure adjustment screw 34 and/or the anilox pressure adjustment screw 36, the printing adjustment block 33 and/or the anilox adjustment block 35 are driven to rotate along the hinge shaft 350 as a fulcrum, thereby adjusting the gap between the plate roller 4 and the printing roller 3 and the anilox roller 5, conveniently adjusting the pressure between them, and adapting to printing products of different thicknesses.
如图3、图8所示,纠偏机架2对应版辊4处设有控制版辊4轴向升降的紧急分离机构,紧急分离机构包括设置在纠偏机架2上的分离摆杆61与分离气缸6,分离摆杆61一端铰接于纠偏机架2,另一端于分离气缸61的输出端连接,铰接轴350与分离摆杆61连接,并通过分离气缸6带动版辊4靠近或远离承印辊3和/或网纹辊5,使其能快速离压,实现版辊4的安装与脱离。As shown in Figures 3 and 8, an emergency separation mechanism for controlling the axial lifting of the plate roller 4 is provided at the position of the correction frame 2 corresponding to the plate roller 4. The emergency separation mechanism includes a separation rocker arm 61 and a separation cylinder 6 arranged on the correction frame 2. One end of the separation rocker arm 61 is hinged to the correction frame 2, and the other end is connected to the output end of the separation cylinder 61. The hinge shaft 350 is connected to the separation rocker arm 61, and the plate roller 4 is driven to approach or move away from the printing roller 3 and/or the anilox roller 5 through the separation cylinder 6, so that it can quickly release the pressure, thereby realizing the installation and detachment of the plate roller 4.
如图6所示,锁定旋转装置包括设置在纠偏机架2对应版辊圆盘41两端的的锁定气缸7以及开设在版辊圆盘41表面的锁定凹槽411,锁定气缸7的输出端设有进入或脱离锁定凹槽7的锁定杆(图中未展出),通过锁定气缸7的设置,使锁定气缸7与锁定凹槽411配合限制版辊4发生位移,且能在表面转动,实现稳定的印刷。As shown in Figure 6, the locking rotation device includes a locking cylinder 7 arranged at both ends of the correction frame 2 corresponding to the plate roller disc 41 and a locking groove 411 opened on the surface of the plate roller disc 41. The output end of the locking cylinder 7 is provided with a locking rod (not shown in the figure) that enters or escapes from the locking groove 7. Through the setting of the locking cylinder 7, the locking cylinder 7 and the locking groove 411 cooperate to limit the displacement of the plate roller 4, and can rotate on the surface to achieve stable printing.
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