CN221968898U - Device for rapid extrusion molding of reclaimed rubber - Google Patents
Device for rapid extrusion molding of reclaimed rubber Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及橡胶挤出成型技术领域,更具体地说是一种再生橡胶快速挤出成型的装置。The utility model relates to the technical field of rubber extrusion molding, in particular to a device for rapid extrusion molding of recycled rubber.
背景技术Background Art
以橡胶制品生产中已硫化的边角废料为原料加工成的橡胶,简称再生橡胶,再生橡胶能代替生胶用于橡胶制品,以节约生胶及炭黑也有利于改善加工性能及橡胶制品的某些性能,再生过程是废胶在增塑剂(软化剂和活化剂)、氧、热和机械剪切的综合作用下使硫化橡胶的部分分子链和交联点断裂的过程,随着社会的发展,对再生橡胶的应用愈加广泛。再生橡胶在生产过程中,需要使用挤出成型装置进行生产。Rubber processed from the vulcanized scraps in the production of rubber products is called recycled rubber. Recycled rubber can replace raw rubber in rubber products, saving raw rubber and carbon black, and also improving processing performance and certain properties of rubber products. The recycling process is the process of breaking some molecular chains and crosslinking points of vulcanized rubber under the combined action of plasticizers (softeners and activators), oxygen, heat and mechanical shearing. With the development of society, the application of recycled rubber is becoming more and more extensive. In the production process of recycled rubber, extrusion molding equipment is required for production.
目前,为了提高再生橡胶的挤出效率,现有技术公开号为CN211441112U的中国专利公开了一种再生橡胶快速挤出成型的装置,该实用新型通过设置的两组从动转动杆与主动转动杆,可使得塑料颗粒能够进行破碎,而通过设置的加热丝,使得橡胶在进行破碎时,可以通过加热丝进行融化。At present, in order to improve the extrusion efficiency of recycled rubber, a Chinese patent with prior art publication number CN211441112U discloses a device for rapid extrusion molding of recycled rubber. The utility model can crush plastic particles by setting two sets of driven rotating rods and active rotating rods, and by setting heating wires, the rubber can be melted by the heating wires when being crushed.
但是上述现有技术在使用时还存在如下问题:由于再生橡胶具有黏性,因此部分再生橡胶会粘附在装置内壁上,为了避免再生橡胶凝固后影响装置后续的使用,需要工作人员频繁清理装置内壁,而装置内部结构较为复杂,因此在清理时费时费力,基于此,本实用新型提供一种便于清理的再生橡胶快速挤出成型的装置。However, the above-mentioned prior art still has the following problems when used: since the recycled rubber is sticky, part of the recycled rubber will adhere to the inner wall of the device. In order to prevent the recycled rubber from solidifying and affecting the subsequent use of the device, the staff is required to frequently clean the inner wall of the device. The internal structure of the device is relatively complicated, so it is time-consuming and laborious to clean. Based on this, the utility model provides a recycled rubber rapid extrusion molding device that is easy to clean.
实用新型内容Utility Model Content
为了克服现有技术的上述缺陷,本实用新型提供一种再生橡胶快速挤出成型的装置,通过第一电机驱动由皮带和两个皮带轮传动的两个螺纹杆同时旋转,螺母板带动盖板自动上移,便于工作人员使用第一圆板和第二圆板清理罐体和挤出管内部的再生橡胶,构造简单,使用起来非常方便,以解决上述背景技术中出现的问题。In order to overcome the above-mentioned defects of the prior art, the utility model provides a device for rapid extrusion molding of recycled rubber, in which two threaded rods driven by a belt and two pulleys are driven to rotate simultaneously by a first motor, and a nut plate drives a cover plate to automatically move up, so that the staff can use the first circular plate and the second circular plate to clean the recycled rubber inside the tank body and the extrusion tube. The utility model has a simple structure and is very convenient to use, so as to solve the problems arising from the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种再生橡胶快速挤出成型的装置,包括底座,所述底座顶部固定设有挤出再生橡胶的罐体,所述罐体内部转动设有绞龙,所述罐体前端固定贯穿有挤出管,所述挤出管与罐体内相连通,所述罐体顶部设有盖板,所述底座顶部两侧均固定设有支架,两个支架底部中心处均转动设有螺纹杆,所述螺纹杆上套设有螺母板,两个螺纹杆之间通过连接组件连接,所述罐体内部设有第一圆板,所述第一圆板前端与绞龙后端接触,所述第一圆板外侧壁与罐体内壁和盖板内壁接触,所述第一圆板靠近挤出管一侧固定设有圆杆,所述圆杆前端固定设有与挤出管相适配的第二圆板,用于清洁挤出管。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for rapid extrusion of recycled rubber, comprising a base, a tank body for extruding recycled rubber is fixedly provided on the top of the base, an auger is rotatably provided inside the tank body, an extrusion tube is fixedly passed through the front end of the tank body, the extrusion tube is connected with the tank body, a cover plate is provided on the top of the tank body, brackets are fixedly provided on both sides of the top of the base, threaded rods are rotatably provided at the bottom centers of the two brackets, nut plates are sleeved on the threaded rods, and the two threaded rods are connected by a connecting assembly, a first circular plate is provided inside the tank body, the front end of the first circular plate is in contact with the rear end of the auger, the outer side wall of the first circular plate is in contact with the inner wall of the tank body and the inner wall of the cover plate, a round rod is fixedly provided on the first circular plate close to the side of the extrusion tube, and a second circular plate adapted to the extrusion tube is fixedly provided at the front end of the round rod for cleaning the extrusion tube.
在一个优选地实施方式中,所述连接组件包括两个皮带轮,两个皮带轮分别固定套设在两个螺纹杆上,两个皮带轮之间通过皮带连接。In a preferred embodiment, the connecting assembly includes two pulleys, the two pulleys are fixedly sleeved on two threaded rods respectively, and the two pulleys are connected by a belt.
在一个优选地实施方式中,所述底座内部设有收纳腔,两个螺纹杆底端均贯穿底座并延伸入收纳腔内,所述皮带和两个皮带轮均设在收纳腔内,避免皮带和皮带轮裸露。In a preferred embodiment, a storage cavity is provided inside the base, the bottom ends of the two threaded rods penetrate the base and extend into the storage cavity, and the belt and the two pulleys are arranged in the storage cavity to prevent the belt and the pulleys from being exposed.
在一个优选地实施方式中,所述底座底部一侧固定嵌设有第一电机,所述第一电机输出轴顶端与靠近底座后方的螺纹杆底端固定,用于驱动螺纹杆旋转。In a preferred embodiment, a first motor is fixedly embedded on one side of the bottom of the base, and the top end of the output shaft of the first motor is fixed to the bottom end of the threaded rod near the rear of the base to drive the threaded rod to rotate.
在一个优选地实施方式中,所述盖板底部固定设有第二电机,所述第二电机输出轴后端贯穿罐体并与绞龙前端固定,所述第二电机设在罐体内,使用第二电机驱动绞龙旋转,不需要工作人员手动操作,使用起来非常方便。In a preferred embodiment, a second motor is fixedly provided at the bottom of the cover plate, and the rear end of the output shaft of the second motor passes through the tank body and is fixed to the front end of the auger. The second motor is arranged in the tank body. The auger is driven to rotate by the second motor, and manual operation is not required by the staff, which is very convenient to use.
在一个优选地实施方式中,所述盖板顶部后侧固定设有进料斗,且进料斗底部与盖板内部相连通,两个螺母板分别套在两个支架上,用于提高螺母板的稳定性。In a preferred embodiment, a feed hopper is fixedly provided on the rear side of the top of the cover plate, and the bottom of the feed hopper is connected to the inside of the cover plate, and two nut plates are respectively mounted on two brackets to improve the stability of the nut plates.
在一个优选地实施方式中,所述底座一侧固定设有控制第一电机和第二电机的控制器,方便工作人员操控本装置。In a preferred embodiment, a controller for controlling the first motor and the second motor is fixedly provided on one side of the base, so as to facilitate the staff to operate the device.
本实用新型的技术效果和优点:Technical effects and advantages of the utility model:
本实用新型通过第二电机驱动绞龙旋转,使再生橡胶快速从挤出管内挤出,然后借助第一电机驱动由皮带和两个皮带轮传动的两个螺纹杆同时旋转,螺母板带动盖板自动上移,便于工作人员使用第一圆板清理罐体内的再生橡胶,同时使用第二圆板清理挤出管内部的再生橡胶,构造简单,使用起来非常方便。The utility model drives the auger to rotate by the second motor, so that the regenerated rubber is quickly extruded from the extrusion tube, and then drives the two threaded rods driven by the belt and the two pulleys to rotate simultaneously with the help of the first motor, and the nut plate drives the cover plate to automatically move up, so that the staff can use the first circular plate to clean the regenerated rubber in the tank body, and use the second circular plate to clean the regenerated rubber inside the extrusion tube at the same time. The utility model has a simple structure and is very convenient to use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的盖板与罐体结构图;Figure 2 is a structural diagram of the cover plate and tank body of the utility model;
图3为本实用新型的罐体和底座俯视图;FIG3 is a top view of the tank body and base of the utility model;
图4为本实用新型的罐体剖视图;FIG4 is a cross-sectional view of the tank body of the present utility model;
图5为本实用新型的整体结构侧视图。FIG5 is a side view of the overall structure of the utility model.
附图标记为:1、底座;2、罐体;3、绞龙;4、挤出管;5、盖板;6、支架;7、螺纹杆;8、螺母板;9、连接组件;10、第一圆板;11、圆杆;12、第二圆板;13、第二电机;14、进料斗;15、控制器;The reference numerals are: 1, base; 2, tank body; 3, auger; 4, extrusion tube; 5, cover plate; 6, bracket; 7, threaded rod; 8, nut plate; 9, connecting assembly; 10, first circular plate; 11, round rod; 12, second circular plate; 13, second motor; 14, feed hopper; 15, controller;
901、皮带轮;902、皮带;903、收纳腔;904、第一电机。901. Pulley; 902. Belt; 903. Storage chamber; 904. First motor.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
参照说明书附图1-图5,本实用新型提供一种再生橡胶快速挤出成型的装置,包括底座1,所述底座1顶部固定设有挤出再生橡胶的罐体2,所述罐体2内部转动设有绞龙3,所述罐体2前端固定贯穿有挤出管4,所述挤出管4与罐体2内相连通,所述罐体2顶部设有盖板5,所述底座1顶部两侧均固定设有支架6;Referring to the attached drawings 1 to 5 of the specification, the utility model provides a device for rapid extrusion molding of recycled rubber, comprising a base 1, a tank body 2 for extruding recycled rubber is fixedly provided on the top of the base 1, an auger 3 is rotatably provided inside the tank body 2, an extrusion tube 4 is fixedly passed through the front end of the tank body 2, the extrusion tube 4 is connected to the tank body 2, a cover plate 5 is provided on the top of the tank body 2, and brackets 6 are fixedly provided on both sides of the top of the base 1;
并且,两个支架6底部中心处均转动设有螺纹杆7,所述螺纹杆7上套设有螺母板8,所述罐体2内部设有第一圆板10,所述第一圆板10前端与绞龙3后端接触,所述第一圆板10外侧壁与罐体2内壁和盖板5内壁接触,所述第一圆板10靠近挤出管4一侧固定设有圆杆11,所述圆杆11前端固定设有与挤出管4相适配的第二圆板12,用于清洁挤出管4;In addition, a threaded rod 7 is rotatably provided at the center of the bottom of the two brackets 6, and a nut plate 8 is sleeved on the threaded rod 7. A first circular plate 10 is provided inside the tank body 2, and the front end of the first circular plate 10 contacts the rear end of the auger 3, and the outer wall of the first circular plate 10 contacts the inner wall of the tank body 2 and the inner wall of the cover plate 5. A round rod 11 is fixedly provided on the side of the first circular plate 10 close to the extrusion tube 4, and a second circular plate 12 adapted to the extrusion tube 4 is fixedly provided on the front end of the round rod 11 for cleaning the extrusion tube 4;
而且,所述盖板5底部固定设有第二电机13,所述第二电机13输出轴后端贯穿罐体2并与绞龙3前端固定,所述第二电机13设在罐体2内,使用第二电机13驱动绞龙3旋转,不需要工作人员手动操作,使用起来非常方便,所述盖板5顶部后侧固定设有进料斗14,且进料斗14底部与盖板5内部相连通,两个螺母板8分别套在两个支架6上,用于提高螺母板8的稳定性,所述底座1一侧固定设有控制第一电机904和第二电机13的控制器15,方便工作人员操控本装置。Moreover, a second motor 13 is fixedly provided at the bottom of the cover plate 5, and the rear end of the output shaft of the second motor 13 passes through the tank body 2 and is fixed to the front end of the auger 3. The second motor 13 is arranged in the tank body 2, and the second motor 13 is used to drive the auger 3 to rotate. Manual operation is not required by the staff, and it is very convenient to use. A feed hopper 14 is fixedly provided on the rear side of the top of the cover plate 5, and the bottom of the feed hopper 14 is connected to the inside of the cover plate 5. Two nut plates 8 are respectively mounted on two brackets 6 to improve the stability of the nut plates 8. A controller 15 for controlling the first motor 904 and the second motor 13 is fixedly provided on one side of the base 1, which is convenient for the staff to operate the device.
在使用时,工作人员将再生橡胶倒入进料斗14,再生橡胶经进料斗14落到罐体2内,然后使用第二电机13驱动绞龙3旋转输送再生橡胶,使再生橡胶从挤出管4内快速挤出,在处理完再生橡胶后,借助螺纹杆7和螺母板8带动盖板5上移,方便工作人员使用第一圆板10清理罐体2内的再生橡胶,并且使用第二圆板12清理挤出管4内部的再生橡胶,构造简单,使用起来非常方便。When in use, the staff pours the regenerated rubber into the feed hopper 14, and the regenerated rubber falls into the tank body 2 through the feed hopper 14, and then uses the second motor 13 to drive the auger 3 to rotate and transport the regenerated rubber, so that the regenerated rubber is quickly extruded from the extrusion tube 4. After processing the regenerated rubber, the cover plate 5 is driven to move up with the help of the threaded rod 7 and the nut plate 8, so that the staff can use the first circular plate 10 to clean the regenerated rubber in the tank body 2, and use the second circular plate 12 to clean the regenerated rubber inside the extrusion tube 4. The structure is simple and very convenient to use.
参照说明书附图4,所述底座1内部设有收纳腔903,两个螺纹杆7底端均贯穿底座1并延伸入收纳腔903内,两个螺纹杆7之间通过连接组件9连接,所述连接组件9包括两个皮带轮901,两个皮带轮901分别固定套设在两个螺纹杆7上,两个皮带轮901之间通过皮带902连接,所述皮带902和两个皮带轮901均设在收纳腔903内,避免皮带902和皮带轮901裸露;Referring to Figure 4 of the specification, a storage cavity 903 is provided inside the base 1, and the bottom ends of the two threaded rods 7 penetrate the base 1 and extend into the storage cavity 903. The two threaded rods 7 are connected by a connecting assembly 9, and the connecting assembly 9 includes two pulleys 901, and the two pulleys 901 are respectively fixedly sleeved on the two threaded rods 7. The two pulleys 901 are connected by a belt 902, and the belt 902 and the two pulleys 901 are all arranged in the storage cavity 903 to prevent the belt 902 and the pulleys 901 from being exposed;
并且,在底座1底部一侧固定嵌设有第一电机904,所述第一电机904输出轴顶端与靠近底座1后方的螺纹杆7底端固定,用于驱动螺纹杆7旋转。In addition, a first motor 904 is fixedly embedded on one side of the bottom of the base 1 , and the top end of the output shaft of the first motor 904 is fixed to the bottom end of the threaded rod 7 near the rear of the base 1 for driving the threaded rod 7 to rotate.
通过第一电机904驱动螺纹杆7旋转,两个螺纹杆7在皮带902和两个皮带轮901的传动下同时旋转,进而带动两个螺母块同时移动,便于带动盖板5自动升降,不需要工作人员手动操作,使用起来非常方便。The threaded rod 7 is driven to rotate by the first motor 904, and the two threaded rods 7 rotate simultaneously under the transmission of the belt 902 and the two pulleys 901, thereby driving the two nut blocks to move simultaneously, so as to facilitate the automatic lifting of the cover plate 5, and no manual operation is required by the staff, which is very convenient to use.
最后:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
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Effective date of registration: 20250210 Address after: 256800, 2 kilometers south of Beishao Village, Xiahe Township, Zhanhua District, Binzhou City, Shandong Province Patentee after: Jingcheng Industry and Trade Co.,Ltd. Zhanhua District Binzhou City Country or region after: China Address before: No. 008, Fuhe 1st Road, Chengbei Industrial Park, Zhanhua District, Binzhou City, Shandong Province, China 256600 Patentee before: Shandong Quancheng Renewable Resources Technology Co.,Ltd. Country or region before: China |