CN221965239U - A particle forming device for preparing lithium extraction adsorbent based on precipitation method - Google Patents
A particle forming device for preparing lithium extraction adsorbent based on precipitation method Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型属于制备吸附剂颗粒成型装置领域,涉及一种基于沉析法制备提锂吸附剂的颗粒成型装置。The utility model belongs to the field of a device for preparing adsorbent particles, and relates to a device for preparing lithium-extracting adsorbent particles based on a precipitation method.
背景技术Background Art
通常来说,吸附剂颗粒在形态上可以呈现球形、柱状、条形等不同形状,这些形状是通过单个或多个模具挤出成型的。然而,当吸附剂颗粒的核心为无机粉体吸附材料时,通常需要使用粘胶剂将无机粉体吸附材料粘结在一起,以防止在吸附过程中无机粉体扩散到溶液相,同时也利于回收吸附剂颗粒。制造吸附剂颗粒的主要方法包括沉析法、冷冻干燥法和共混挤出成型法。在这些方法中,沉析法因其操作简便以及能够获得具有空心结构的优势而被工业界广泛关注。Generally speaking, adsorbent particles can be in different shapes such as spheres, columns, strips, etc., which are extruded through single or multiple molds. However, when the core of the adsorbent particles is an inorganic powder adsorbent material, it is usually necessary to use an adhesive to bond the inorganic powder adsorbent material together to prevent the inorganic powder from diffusing into the solution phase during the adsorption process, and it is also beneficial to recover the adsorbent particles. The main methods for manufacturing adsorbent particles include precipitation, freeze-drying and co-extrusion molding. Among these methods, precipitation has attracted widespread attention in the industry due to its ease of operation and the advantage of being able to obtain a hollow structure.
当用沉析法制备纯树脂类吸附剂颗粒时,传统工艺中对其液滴成形模具要求以简略为主,多以方形液滴孔为主,通过方形液滴孔的大小控制液滴孔径,以满足尽量不会出现堵塞液滴孔现象。但与之相较的,用沉析法制备无机粉体类吸附剂颗粒时,采用常规的方形液滴孔容易造成粉体堵塞,严重影响滴液的成型形态,吸附颗粒的整体吸附效果变差;而圆形液滴孔在成型与方形液滴孔相同粒径的球型液滴时,具有更高的堵塞率。When pure resin adsorbent particles are prepared by precipitation method, the traditional process mainly requires the simple droplet forming mold, which is mainly square droplet holes. The droplet aperture is controlled by the size of the square droplet hole to ensure that the droplet hole is not blocked as much as possible. However, in comparison, when inorganic powder adsorbent particles are prepared by precipitation method, the conventional square droplet hole is prone to powder blockage, which seriously affects the forming morphology of the droplet and the overall adsorption effect of the adsorbent particles is deteriorated; while the circular droplet hole has a higher blockage rate when forming spherical droplets of the same particle size as the square droplet hole.
当前,无机粉体类吸附剂颗粒以锂电行业需求为主,最为代表的是可从盐湖卤水、地下卤水、油气田废水和废电池回收尾水中选择性提取锂离子的提锂吸附剂。提锂吸附剂通常分为铝系吸附剂、锰系吸附剂和钛系吸附剂三种,其颗粒直径范围为50nm~500μm,颗粒形态主要为片状、方形体或菱形。At present, inorganic powder adsorbent particles are mainly used in the lithium battery industry. The most representative ones are lithium-extraction adsorbents that can selectively extract lithium ions from salt lake brine, underground brine, oil and gas field wastewater, and waste battery recovery tail water. Lithium-extraction adsorbents are usually divided into three types: aluminum adsorbents, manganese adsorbents, and titanium adsorbents. The particle diameter ranges from 50nm to 500μm, and the particle shape is mainly flake, square or diamond.
实用新型内容Utility Model Content
为了解决上述背景技术所提出的问题,本实用新型提供一种基于沉析法制备提锂吸附剂的颗粒成型装置,本实用新型在空气混入式搅拌釜搅拌过程中通过高速剪切力会原位产生微米气泡,料液伴随微米级气泡一同搅拌后输出至液滴成型单元中,并通过微米级气泡于料液中的二次搅拌作用,从而最大程度避免料液中的无机粉体堵塞液滴喷嘴。In order to solve the problems raised by the above-mentioned background technology, the utility model provides a particle forming device for preparing lithium extraction adsorbent based on the precipitation method. During the stirring process of the air mixing stirring kettle, the utility model will generate micron bubbles in situ through high-speed shear force. The feed liquid is stirred together with the micron-level bubbles and then output to the droplet forming unit. The secondary stirring effect of the micron-level bubbles in the feed liquid can avoid the inorganic powder in the feed liquid from clogging the droplet nozzle to the greatest extent.
为实现上述目的,本实用新型是采用由以下技术措施构成的技术方案来实现的。In order to achieve the above-mentioned purpose, the present invention adopts a technical solution consisting of the following technical measures.
一种基于沉析法制备提锂吸附剂的颗粒成型装置,主要是由空气混入式搅拌釜、液滴成型单元和液滴沉析池构成,A particle forming device for preparing a lithium extraction adsorbent based on a precipitation method is mainly composed of an air mixing stirring kettle, a droplet forming unit and a droplet precipitation tank.
所述空气混入式搅拌釜是由设置于搅拌釜壳体内的锚式搅拌器、驱动搅拌器转动的电机和空压机构成,所述锚式搅拌器中通有空气输入管道且该空气输入管道的输入端与空压机的输气端连通,在所述锚式搅拌器外缘末端设置有气泡发生装置且与锚式搅拌器中空气输入管道的输出端连通,空气由空压机输入经由空气输入管道至气泡发生器内;所述气泡发生器为与外界连通有多个纳米孔的中空圆柱形体;The air mixing type stirring kettle is composed of an anchor stirrer arranged in the stirring kettle shell, a motor driving the stirrer to rotate, and an air compressor. An air input pipeline is passed through the anchor stirrer, and the input end of the air input pipeline is connected to the air delivery end of the air compressor. A bubble generating device is arranged at the outer end of the anchor stirrer and is connected to the output end of the air input pipeline in the anchor stirrer. Air is input from the air compressor through the air input pipeline into the bubble generator. The bubble generator is a hollow cylindrical body connected to the outside world and has a plurality of nanopores.
所述液滴成型单元是由输液管道及设置于输液管道上的液滴喷嘴构成,所述输液管道与空气混入式搅拌釜底部设置的料液输出口连通;The droplet forming unit is composed of a liquid infusion pipeline and a droplet nozzle arranged on the liquid infusion pipeline, and the liquid infusion pipeline is connected to a liquid outlet arranged at the bottom of the air mixing stirring kettle;
所述液滴沉析池放置于液滴喷嘴下方并用于承接液滴喷嘴所成型的液滴。液滴经由液滴沉析池内装有的非溶剂液体快速沉析制备得到提锂吸附剂颗粒。The droplet precipitation tank is placed below the droplet nozzle and is used to receive the droplets formed by the droplet nozzle. The droplets are rapidly precipitated by the non-solvent liquid in the droplet precipitation tank to prepare lithium-extracting adsorbent particles.
本实用新型的发明点在于,通过将空气由空压机输入经由空气输入管道至气泡发生器内,因气泡发生器固定于锚式搅拌器的外缘末端,伴随锚式搅拌器一同旋转,在旋转过程中将其内部的空气经由纳米孔甩入至搅拌釜内料液中形成微米级气泡,料液伴随微米级气泡一同搅拌后输出至液滴成型单元中,并通过微米级气泡于料液中的二次搅拌作用,从而最大程度避免料液中的无机粉体堵塞圆孔液滴喷嘴。The inventive point of the utility model is that air is input from an air compressor into a bubble generator through an air input pipe. Since the bubble generator is fixed to the outer edge end of the anchor agitator, it rotates along with the anchor agitator. During the rotation, the air inside the bubble generator is thrown into the liquid in the stirring kettle through nanopores to form micron-sized bubbles. The liquid is stirred together with the micron-sized bubbles and then output to a droplet forming unit. The secondary stirring effect of the micron-sized bubbles in the liquid can avoid the inorganic powder in the liquid from clogging the circular hole droplet nozzle to the greatest extent.
在其中一种技术方案中,为了更好地实现将空气输入管道的输入端与空压机的输气端连通,可以依据现有技术中选择具有注气口的空心轴电机,通过空心轴电机驱动中通有空气输入管道的锚式搅拌器旋转,并通过该空心轴电机的注气口对锚式搅拌器中通的空气输入管道输入空气。In one of the technical solutions, in order to better connect the input end of the air input pipe with the air delivery end of the air compressor, a hollow shaft motor with an air injection port can be selected according to the prior art, and the anchor agitator with an air input pipe can be driven to rotate by the hollow shaft motor, and air is input into the air input pipe of the anchor agitator through the air injection port of the hollow shaft motor.
在其中一种技术方案中,为了更好地平衡空气混入式搅拌釜的气压,所述空压机的进气端与搅拌釜壳体内部连通;进一步地,所述空气混入式搅拌釜上还设置有恒压口,以通入脱水空气。In one of the technical solutions, in order to better balance the air pressure of the air-mixing stirred tank, the air inlet end of the air compressor is connected to the interior of the stirred tank shell; further, a constant pressure port is provided on the air-mixing stirred tank to allow dehydrated air to enter.
在其中一种技术方案中,为方便对气泡发生器进行维护,所述气泡发生器与锚式搅拌器外缘末端为螺纹连接;进一步地,在所述螺纹连接处还设置有密封圈以防止料液进入气泡发生器中空的内部。In one of the technical solutions, in order to facilitate maintenance of the bubble generator, the bubble generator is threadedly connected to the outer edge end of the anchor agitator; further, a sealing ring is provided at the threaded connection to prevent the slurry from entering the hollow interior of the bubble generator.
在其中一种技术方案中,为了生产具有更佳二次搅拌效果的微米级气泡,所述气泡发生器上纳米孔为内宽外窄的锥形孔,且最窄处直径为180~220nm。需说明的是,虽然比上述更窄的纳米孔有利于生成具有更佳二次搅拌效果的纳米级气泡,但气泡发生器和空压机的成本会显著上升。In one of the technical solutions, in order to produce micron-sized bubbles with better secondary stirring effect, the nanopores on the bubble generator are tapered holes that are wide inside and narrow outside, and the diameter at the narrowest point is 180 to 220 nm. It should be noted that although nanopores narrower than the above are conducive to generating nano-sized bubbles with better secondary stirring effect, the cost of the bubble generator and the air compressor will increase significantly.
在其中一种技术方案中,在所述搅拌釜壳体外部设置有一层可注入恒温液体循环的保温壳层,并分别设置有恒温液体循环入口和恒温液体循环出口。In one of the technical solutions, a heat-insulating shell layer into which a constant-temperature liquid circulation can be injected is arranged outside the stirring tank shell, and a constant-temperature liquid circulation inlet and a constant-temperature liquid circulation outlet are respectively arranged.
在其中一种技术方案中,所述液滴成型单元的输液管道为末端封闭的单向管道,或为具有一个输液通道口的环形管道。In one of the technical solutions, the liquid infusion pipeline of the droplet forming unit is a one-way pipeline with a closed end, or an annular pipeline with an infusion channel opening.
在其中一种技术方案中,为保持微米级气泡的二次搅拌作用,所述液滴成型单元的输液管道为螺旋形设置。In one of the technical solutions, in order to maintain the secondary stirring effect of the micron-sized bubbles, the infusion pipeline of the droplet forming unit is arranged in a spiral shape.
在其中一种技术方案中,所述液滴喷嘴为圆形口。In one of the technical solutions, the droplet nozzle is a circular mouth.
在其中一种技术方案中,为方便对颗粒成型形状进行调控并进一步提升液滴成型生产效率,所述液滴喷嘴是由锥型连接座和喷嘴管构成,所述锥型连接座的宽端与输液管道连接以便于料液的加压喷出,其窄端与喷嘴管固定连接,通过更换喷嘴管对颗粒成型形状进行调控;所述喷嘴管为圆形口或方形口,其直径为50~1500μm,长度为0.5~5.0cm。In one of the technical solutions, in order to facilitate the regulation of the particle forming shape and further improve the droplet forming production efficiency, the droplet nozzle is composed of a conical connecting seat and a nozzle tube. The wide end of the conical connecting seat is connected to the infusion pipeline to facilitate the pressurized spraying of the liquid, and the narrow end is fixedly connected to the nozzle tube. The particle forming shape is regulated by replacing the nozzle tube; the nozzle tube has a circular or square mouth, a diameter of 50 to 1500 μm, and a length of 0.5 to 5.0 cm.
注意的是,上述液滴喷嘴是由锥型连接座和喷嘴管构成的技术方案,在料液中未混有气泡的前提下,经实验发现无机粉体堵塞喷嘴管的现象非常严重。It should be noted that the above-mentioned droplet nozzle is a technical solution consisting of a conical connecting seat and a nozzle tube. Under the premise that there are no bubbles mixed in the liquid feed, experiments have found that the phenomenon of inorganic powder clogging the nozzle tube is very serious.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型在空气混入式搅拌釜搅拌过程中通过高速剪切力会原位产生微米气泡以提高混合溶液体系中无机粉体与料液的互溶性,料液伴随微米级气泡一同搅拌后输出至液滴成型单元中,并通过微米级气泡于料液中的二次搅拌作用,从而最大程度避免料液中的无机粉体堵塞液滴喷嘴;在其中一种技术方案中,通过有限空间压力平衡过程中保持微米气泡的稳定悬浮,以最大程度保持微米气泡的作用。1. The utility model generates micron bubbles in situ by high-speed shear force during the stirring process of the air-mixing stirring kettle to improve the mutual solubility between the inorganic powder and the feed liquid in the mixed solution system. The feed liquid is stirred together with the micron-sized bubbles and then output to the droplet forming unit. The secondary stirring effect of the micron-sized bubbles in the feed liquid can avoid the inorganic powder in the feed liquid from clogging the droplet nozzle to the greatest extent. In one of the technical solutions, the micron bubbles are kept stably suspended during the pressure balance process in a limited space to maximize the effect of the micron bubbles.
2、本实用新型中气泡发生器为圆柱形结构可避免料液中粘合剂分子链的结构在高速剪切力下被破坏;在其中一种技术方案中,采用环形管道或螺旋形设置的输液管道,可稳定输送带有微米气泡的混合料液,有效避免传统模具中无机粉末吸附剂堵塞液滴喷嘴,保障了吸附颗粒生产的连续性。2. The bubble generator in the utility model is a cylindrical structure to prevent the structure of the adhesive molecular chain in the liquid from being destroyed under high-speed shear force; in one of the technical solutions, a ring pipe or a spirally arranged infusion pipe is used to stably transport the mixed liquid with micron bubbles, effectively preventing the inorganic powder adsorbent in the traditional mold from clogging the droplet nozzle, thereby ensuring the continuity of the adsorption particle production.
3、在其中一种技术方案中,采用锥型连接座和喷嘴管进行液滴成型,使得料液流动更加快速,液滴成型快且不拖尾。3. In one of the technical solutions, a conical connecting seat and a nozzle tube are used for droplet forming, so that the liquid flows faster and the droplets are formed quickly without tailing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型实施例1所述基于沉析法制备提锂吸附剂的颗粒成型装置的整体结构示意图。FIG1 is a schematic diagram of the overall structure of a particle forming device for preparing a lithium extraction adsorbent based on a precipitation method as described in Example 1 of the present invention.
图2为本实用新型实施例1中气泡发生器的结构式示意图。FIG. 2 is a schematic structural diagram of the bubble generator in Example 1 of the utility model.
图3为本实用新型实施例1中液滴喷嘴的立体结构示意图。FIG3 is a schematic diagram of the three-dimensional structure of the liquid droplet nozzle in Example 1 of the utility model.
图4为本实用新型实施例1中液滴喷嘴的截面结构示意图。FIG4 is a schematic diagram of the cross-sectional structure of the liquid droplet nozzle in Example 1 of the utility model.
图5为本实用新型实施例1中输液管道的结构示意图。FIG5 is a schematic diagram of the structure of the infusion pipeline in Example 1 of the utility model.
图6为本实用新型实施例2中输液管道的结构示意图。FIG6 is a schematic diagram of the structure of the infusion pipeline in Embodiment 2 of the present utility model.
图7为本实用新型实施例3中输液管道的结构示意图。FIG. 7 is a schematic diagram of the structure of the infusion pipeline in Example 3 of the present utility model.
图中,1为电机,2为进料口,3为恒温液体循环出口,4为保温壳层,5为料液输出口,6为输气管道,7为空压机,8为搅拌釜壳体,9为恒压口,10为锚式搅拌器,11为空气输入管道,12为恒温液体循环入口,13为阀门,14为输液管道,15为液滴喷嘴,17为液滴沉析池,18为气泡发生器,19为纳米孔,22为锥型连接座,23为喷嘴管。In the figure, 1 is a motor, 2 is a feed port, 3 is a constant temperature liquid circulation outlet, 4 is a heat-insulating shell, 5 is a feed liquid output port, 6 is a gas transmission pipeline, 7 is an air compressor, 8 is a mixing tank shell, 9 is a constant pressure port, 10 is an anchor agitator, 11 is an air input pipeline, 12 is a constant temperature liquid circulation inlet, 13 is a valve, 14 is a liquid delivery pipeline, 15 is a droplet nozzle, 17 is a droplet precipitation tank, 18 is a bubble generator, 19 is a nanopore, 22 is a conical connecting seat, and 23 is a nozzle tube.
具体实施方式DETAILED DESCRIPTION
下面通过实施例并结合附图对本实用新型作进一步说明。值得指出的是,给出的实施例不能理解为对本实用新型保护范围的限制,该领域的技术人员根据本实用新型的内容对本实用新型作出的一些非本质的改进和调整仍应属于本实用新型保护范围。虽然相信本领域普通技术人员充分了解以下术语,但仍陈述以下定义以有助于说明本实用新型所公开的主题。The present invention is further described below by way of examples and in conjunction with the accompanying drawings. It is worth noting that the given examples cannot be understood as limiting the scope of protection of the present invention, and some non-essential improvements and adjustments made by technicians in the field to the present invention based on the content of the present invention should still fall within the scope of protection of the present invention. Although it is believed that ordinary technicians in the field fully understand the following terms, the following definitions are still stated to help illustrate the subject matter disclosed by the present invention.
一种基于沉析法制备提锂吸附剂的颗粒成型装置,主要是由空气混入式搅拌釜、液滴成型单元和液滴沉析池构成,A particle forming device for preparing a lithium extraction adsorbent based on a precipitation method is mainly composed of an air mixing stirring kettle, a droplet forming unit and a droplet precipitation tank.
所述空气混入式搅拌釜是由设置于搅拌釜壳体内的锚式搅拌器、驱动搅拌器转动的电机和空压机构成,所述锚式搅拌器中通有空气输入管道且该空气输入管道的输入端与空压机的输气端连通,在所述锚式搅拌器外缘末端设置有气泡发生装置且与锚式搅拌器中空气输入管道的输出端连通,空气由空压机输入经由空气输入管道至气泡发生器内;所述气泡发生器为与外界连通有多个纳米孔的中空圆柱形体;The air mixing type stirring kettle is composed of an anchor stirrer arranged in the stirring kettle shell, a motor driving the stirrer to rotate, and an air compressor. An air input pipeline is passed through the anchor stirrer, and the input end of the air input pipeline is connected to the air delivery end of the air compressor. A bubble generating device is arranged at the outer end of the anchor stirrer and is connected to the output end of the air input pipeline in the anchor stirrer. Air is input from the air compressor through the air input pipeline into the bubble generator. The bubble generator is a hollow cylindrical body connected to the outside world and has a plurality of nanopores.
所述液滴成型单元是由输液管道及设置于输液管道上的液滴喷嘴构成,所述输液管道与空气混入式搅拌釜底部设置的料液输出口连通;The droplet forming unit is composed of a liquid infusion pipeline and a droplet nozzle arranged on the liquid infusion pipeline, and the liquid infusion pipeline is connected to a liquid outlet arranged at the bottom of the air mixing stirring kettle;
所述液滴沉析池放置于液滴喷嘴下方并用于承接液滴喷嘴所成型的液滴。液滴经由液滴沉析池内装有的非溶剂液体快速沉析制备得到提锂吸附剂颗粒。The droplet precipitation tank is placed below the droplet nozzle and is used to receive the droplets formed by the droplet nozzle. The droplets are rapidly precipitated by the non-solvent liquid in the droplet precipitation tank to prepare lithium-extracting adsorbent particles.
本实用新型的发明点在于,通过将空气由空压机输入经由空气输入管道至气泡发生器内,因气泡发生器固定于锚式搅拌器的外缘末端,伴随锚式搅拌器一同旋转,在旋转过程中将其内部的空气经由纳米孔甩入至搅拌釜内料液中形成微米级气泡,料液伴随微米级气泡一同搅拌后输出至液滴成型单元中,并通过微米级气泡于料液中的二次搅拌作用,从而最大程度避免料液中的无机粉体堵塞圆孔液滴喷嘴。The inventive point of the utility model is that air is input from an air compressor into a bubble generator through an air input pipe. Since the bubble generator is fixed to the outer edge end of the anchor agitator, it rotates along with the anchor agitator. During the rotation, the air inside the bubble generator is thrown into the liquid in the stirring kettle through nanopores to form micron-sized bubbles. The liquid is stirred together with the micron-sized bubbles and then output to a droplet forming unit. The secondary stirring effect of the micron-sized bubbles in the liquid can avoid the inorganic powder in the liquid from clogging the circular hole droplet nozzle to the greatest extent.
在其中一种实施方式中,为了更好地实现将空气输入管道的输入端与空压机的输气端连通,可以依据现有技术中选择具有注气口的空心轴电机,通过空心轴电机驱动中通有空气输入管道的锚式搅拌器旋转,并通过该空心轴电机的注气口对锚式搅拌器中通的空气输入管道输入空气。In one of the embodiments, in order to better connect the input end of the air input pipe with the air delivery end of the air compressor, a hollow shaft motor with an air injection port can be selected according to the prior art, and the anchor agitator with an air input pipe passing through it is driven to rotate by the hollow shaft motor, and air is input into the air input pipe passing through the anchor agitator through the air injection port of the hollow shaft motor.
在其中一种实施方式中,为了更好地平衡空气混入式搅拌釜的气压,所述空压机的进气端与搅拌釜壳体内部连通;进一步地,所述空气混入式搅拌釜上还设置有恒压口,以通入脱水空气。In one embodiment, in order to better balance the air pressure of the air-mixing stirred tank, the air inlet end of the air compressor is connected to the interior of the stirred tank shell; further, the air-mixing stirred tank is also provided with a constant pressure port to allow dehydrated air to enter.
在其中一种实施方式中,为方便对气泡发生器进行维护,所述气泡发生器与锚式搅拌器外缘末端为螺纹连接;进一步地,在所述螺纹连接处还设置有密封圈以防止料液进入气泡发生器中空的内部。In one embodiment, in order to facilitate maintenance of the bubble generator, the bubble generator is threadedly connected to the outer end of the anchor agitator; further, a sealing ring is provided at the threaded connection to prevent the slurry from entering the hollow interior of the bubble generator.
在其中一种实施方式中,为了生产具有更佳二次搅拌效果的微米级气泡,所述气泡发生器上纳米孔为内宽外窄的锥形孔,且最窄处直径为180~220nm。需说明的是,虽然比上述更窄的纳米孔有利于生成具有更佳二次搅拌效果的纳米级气泡,但气泡发生器和空压机的成本会显著上升。In one embodiment, in order to produce micron-sized bubbles with better secondary stirring effect, the nanopores on the bubble generator are tapered holes that are wide inside and narrow outside, and the diameter at the narrowest point is 180 to 220 nm. It should be noted that although nanopores narrower than the above are conducive to generating nano-sized bubbles with better secondary stirring effect, the cost of the bubble generator and the air compressor will increase significantly.
在其中一种实施方式中,在所述搅拌釜壳体外部设置有一层可注入恒温液体循环的保温壳层,并分别设置有恒温液体循环入口和恒温液体循环出口。In one embodiment, a heat-insulating shell layer into which a constant-temperature liquid circulation can be injected is arranged outside the stirred tank shell, and a constant-temperature liquid circulation inlet and a constant-temperature liquid circulation outlet are respectively arranged.
在其中一种实施方式中,所述液滴成型单元的输液管道为末端封闭的单向管道,或为具有一个输液通道口的环形管道。In one embodiment, the liquid infusion pipeline of the droplet forming unit is a one-way pipeline with a closed end, or a ring-shaped pipeline with an infusion channel opening.
在其中一种实施方式中,为保持微米级气泡的二次搅拌作用,所述液滴成型单元的输液管道为螺旋形设置。In one embodiment, in order to maintain the secondary stirring effect of the micron-sized bubbles, the liquid infusion pipeline of the droplet forming unit is spirally arranged.
在其中一种实施方式中,所述液滴喷嘴为圆形口。In one embodiment, the droplet nozzle is a circular mouth.
在其中一种实施方式中,为方便对颗粒成型形状进行调控并进一步提升液滴成型生产效率,所述液滴喷嘴是由锥型连接座和喷嘴管构成,所述锥型连接座的宽端与输液管道连接以便于料液的加压喷出,其窄端与喷嘴管固定连接,通过更换喷嘴管对颗粒成型形状进行调控;所述喷嘴管为圆形口或方形口,其直径为50~1500μm,长度为0.5~5.0cm。In one embodiment, in order to facilitate the regulation of the particle forming shape and further improve the droplet forming production efficiency, the droplet nozzle is composed of a conical connecting seat and a nozzle tube, the wide end of the conical connecting seat is connected to the infusion pipeline to facilitate the pressurized spraying of the liquid, and the narrow end is fixedly connected to the nozzle tube, and the particle forming shape is regulated by replacing the nozzle tube; the nozzle tube has a circular or square mouth, a diameter of 50 to 1500 μm, and a length of 0.5 to 5.0 cm.
注意的是,上述液滴喷嘴是由锥型连接座和喷嘴管构成的技术方案,在料液中未混有气泡的前提下,经实验发现无机粉体堵塞喷嘴管的现象非常严重。It should be noted that the above-mentioned droplet nozzle is a technical solution consisting of a conical connecting seat and a nozzle tube. Under the premise that there are no bubbles mixed in the liquid feed, experiments have found that the phenomenon of inorganic powder clogging the nozzle tube is very serious.
以下将参考实施例对本申请进行进一步的详细解释。然而,本领域技术人员应理解,这些实施例仅为了说明的目的提供,而不是意图限制本申请。The present invention will be further explained in detail with reference to the following examples. However, it should be understood by those skilled in the art that these examples are provided for illustrative purposes only and are not intended to limit the present invention.
实施例Example
下面将结合实施例对本申请的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本申请,而不应视为限定本申请的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市购获得的常规产品。本申请不应解释为受限于所述的具体实施例。The embodiments of the present application will be described in detail below in conjunction with the examples, but it will be appreciated by those skilled in the art that the following examples are only used to illustrate the present application and should not be considered as limiting the scope of the present application. The specific conditions not specified in the examples are carried out according to the conditions recommended by normal conditions or manufacturers. The reagents used or the instruments not specified by the manufacturer are all conventional products that can be obtained commercially. The application should not be construed as being limited to the specific examples described.
实施例1Example 1
一种基于沉析法制备提锂吸附剂的颗粒成型装置,是由空气混入式搅拌釜、液滴成型单元和液滴沉析池17构成,A particle forming device for preparing a lithium extraction adsorbent based on a precipitation method is composed of an air mixing stirring kettle, a droplet forming unit and a droplet precipitation tank 17.
所述空气混入式搅拌釜是由设置于搅拌釜壳体8内的锚式搅拌器10、驱动搅拌器转动的电机1和空压机7构成,所述锚式搅拌器10中通有空气输入管道11且该空气输入管道11的输入端与空压机的输气端连通,在所述锚式搅拌器10外缘末端设置有气泡发生装置18且与锚式搅拌器中空气输入管道11的输出端连通,空气由空压机7输入经由空气输入管道11至气泡发生器18内;所述气泡发生器18为与外界连通有多个纳米孔19的中空圆柱形体;The air mixing type stirring kettle is composed of an anchor stirrer 10 arranged in a stirring kettle shell 8, a motor 1 for driving the stirrer to rotate, and an air compressor 7. An air input pipe 11 is passed through the anchor stirrer 10, and the input end of the air input pipe 11 is connected to the air delivery end of the air compressor. A bubble generating device 18 is arranged at the outer end of the anchor stirrer 10 and is connected to the output end of the air input pipe 11 in the anchor stirrer. Air is input from the air compressor 7 through the air input pipe 11 to the bubble generator 18; the bubble generator 18 is a hollow cylindrical body having a plurality of nanopores 19 connected to the outside.
所述液滴成型单元是由输液管道14及设置于输液管道上的液滴喷嘴15构成,所述输液管道14与空气混入式搅拌釜底部设置的料液输出口5连通;The droplet forming unit is composed of a liquid infusion pipeline 14 and a droplet nozzle 15 arranged on the liquid infusion pipeline, and the liquid infusion pipeline 14 is connected to a liquid outlet 5 arranged at the bottom of the air mixing stirring kettle;
所述液滴沉析池17放置于液滴喷嘴15下方并用于承接液滴喷嘴所成型的液滴。液滴经由液滴沉析池内装有的非溶剂液体快速沉析制备得到提锂吸附剂颗粒;The droplet precipitation tank 17 is placed below the droplet nozzle 15 and is used to receive the droplets formed by the droplet nozzle. The droplets are rapidly precipitated by the non-solvent liquid in the droplet precipitation tank to prepare lithium-extracting adsorbent particles;
所述电机1为具有注气口的空心轴电机,空压机7的输气端连接有输气管道6并将输气管道6的另一端与空心轴电机的注气口连接;The motor 1 is a hollow shaft motor with an air injection port, the air delivery end of the air compressor 7 is connected to the air delivery pipeline 6, and the other end of the air delivery pipeline 6 is connected to the air injection port of the hollow shaft motor;
所述空压机7的进气端与搅拌釜壳体8内部连通;所述空气混入式搅拌釜上还设置有恒压口9,以通入脱水空气;所述空气混入式搅拌釜上设置有进料口2以便于进料;The air inlet end of the air compressor 7 is connected to the interior of the stirring kettle shell 8; the air mixing stirring kettle is also provided with a constant pressure port 9 to allow dehydrated air to enter; the air mixing stirring kettle is provided with a feed port 2 to facilitate feeding;
所述气泡发生器18与锚式搅拌器10外缘末端为螺纹连接;在所述螺纹连接处还设置有密封圈以防止料液进入气泡发生器中空的内部;The bubble generator 18 is threadedly connected to the outer end of the anchor agitator 10; a sealing ring is also provided at the threaded connection to prevent the liquid from entering the hollow interior of the bubble generator;
所述气泡发生器18上纳米孔19为内宽外窄的锥形孔,且最窄处直径为200nm;The nanopore 19 on the bubble generator 18 is a tapered hole that is wide inside and narrow outside, and the diameter at the narrowest point is 200 nm;
在所述搅拌釜壳体8的外周面设置有一层可注入恒温液体循环的保温壳层4,并分别设置有恒温液体循环入口12和恒温液体循环出口3。A heat-insulating shell layer 4 into which a constant-temperature liquid circulation can be injected is arranged on the outer peripheral surface of the stirring tank shell 8, and a constant-temperature liquid circulation inlet 12 and a constant-temperature liquid circulation outlet 3 are respectively arranged.
所述液滴成型单元的输液管道14为末端封闭的单向管道,且构成U型设置;在输液管道靠近料液输出口5处还设置有阀门13;The liquid delivery pipeline 14 of the droplet forming unit is a one-way pipeline with a closed end and a U-shaped configuration; a valve 13 is also provided on the liquid delivery pipeline near the liquid delivery port 5;
所述液滴喷嘴15是由锥型连接座22和喷嘴管23构成,所述锥型连接座22的宽端与输液管道连接以便于料液的加压喷出,其窄端与喷嘴管23固定连接;所述喷嘴管23为圆形口,其直径为1000μm,长度为2.0cm,通过该喷嘴管所得球形提锂吸附剂颗粒的粒径为2.3~2.5mm。The droplet nozzle 15 is composed of a conical connecting seat 22 and a nozzle tube 23. The wide end of the conical connecting seat 22 is connected to the liquid infusion pipeline to facilitate the pressurized spraying of the liquid, and the narrow end is fixedly connected to the nozzle tube 23; the nozzle tube 23 is a circular mouth with a diameter of 1000μm and a length of 2.0cm. The particle size of the spherical lithium extraction adsorbent particles obtained by the nozzle tube is 2.3-2.5mm.
实施例2Example 2
实施例2除输液管道14外与实施例1一致;Embodiment 2 is consistent with Embodiment 1 except for the infusion pipe 14;
如图所示,输液管道14为具有一个输液通道口的环形管道。As shown in the figure, the infusion pipe 14 is an annular pipe with an infusion channel opening.
实施例3Example 3
实施例3除输液管道14外与实施例1一致;Embodiment 3 is consistent with Embodiment 1 except for the infusion pipe 14;
如图所示,输液管道14为末端封闭的单向管道,且螺旋形设置。As shown in the figure, the infusion pipeline 14 is a one-way pipeline with a closed end and is arranged in a spiral shape.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代,组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited by the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principle of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.
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