CN221956257U - A cleaning device for a two-for-one twisting machine - Google Patents
A cleaning device for a two-for-one twisting machine Download PDFInfo
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- CN221956257U CN221956257U CN202420269254.2U CN202420269254U CN221956257U CN 221956257 U CN221956257 U CN 221956257U CN 202420269254 U CN202420269254 U CN 202420269254U CN 221956257 U CN221956257 U CN 221956257U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 76
- 241001589086 Bellapiscis medius Species 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 239000000428 dust Substances 0.000 claims description 11
- 239000012530 fluid Substances 0.000 claims description 6
- 239000004753 textile Substances 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 8
- 229920000742 Cotton Polymers 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及纺织辅助器械技术领域,特别涉及一种用于倍捻机的清理设备。The utility model relates to the technical field of textile auxiliary equipment, in particular to a cleaning device for a two-for-one twisting machine.
背景技术Background Art
倍捻机是一种在纺织工业中用于纱线加捻加工的机械设备,尤其适用于提高纱线强度、改善纱线外观和手感以及满足特定织造工艺对纱线捻度要求的场合。它的工作原理是将单根或多根纱线同时进行加捻处理,通常能够实现一转两捻或者更多捻的效果,从而显著提高了生产效率。The two-for-one twister is a mechanical device used for yarn twisting in the textile industry. It is particularly suitable for increasing yarn strength, improving yarn appearance and feel, and meeting the yarn twist requirements of specific weaving processes. Its working principle is to twist a single or multiple yarns at the same time, usually achieving a two-twist or more-twist effect in one turn, thereby significantly improving production efficiency.
然而,在现有的倍捻机加工过程中,一般不具备同时对线进行清理的功能,从而增加了后期对加捻线进行清理的工作量。例如授权公告号CN218711138U的一种倍捻机用清线装置,通过设置刮板、收集箱以及对刮板进行往复驱动的驱动机构,来清理倍捻机内部的棉絮和线头。但是无法对加捻线进行清理,且需要设置于倍捻机内部,安装结构较为复杂,适用范围偏窄。However, in the existing two-for-one twisting machine processing, the function of cleaning the wire at the same time is generally not available, which increases the workload of cleaning the twisted wire in the later stage. For example, a wire cleaning device for a two-for-one twisting machine with the authorization announcement number CN218711138U cleans the cotton wool and thread ends inside the two-for-one twisting machine by setting a scraper, a collection box, and a driving mechanism for reciprocating the scraper. However, it cannot clean the twisted wire, and it needs to be set inside the two-for-one twisting machine. The installation structure is relatively complicated and the scope of application is narrow.
实用新型内容Utility Model Content
针对现有技术不足,本实用新型解决的技术问题是提供一种用于倍捻机的清理设备,解决现有加捻机无法对加捻线进行清理,安装结构较为复杂的问题。In view of the deficiencies in the prior art, the technical problem solved by the utility model is to provide a cleaning device for a two-for-one twisting machine, which solves the problem that the prior twisting machine cannot clean the twisted wire and has a relatively complicated installation structure.
为了解决上述问题,本实用新型所采用的技术方案是:一种用于倍捻机的清理设备,包括沿水平方向设置的支撑座,支撑座沿竖直方向设有支柱,支柱上转动连接有沿横向设置的清理筒,清理筒内沿周向固定有软毛刷,所述支柱靠近倍捻机输出口的一端固定有导向支架,导向支架上转动连接有导向轮;所述清理筒远离倍捻机的一端外壁固定有齿轮环,齿轮环通过齿轮传动机构连接电机。In order to solve the above problems, the technical solution adopted by the utility model is: a cleaning device for a two-for-one twister, comprising a support base arranged in the horizontal direction, the support base is provided with a pillar in the vertical direction, a cleaning cylinder arranged in the horizontal direction is rotatably connected to the pillar, a soft brush is fixed circumferentially in the cleaning cylinder, a guide bracket is fixed at one end of the pillar close to the output port of the two-for-one twister, a guide wheel is rotatably connected to the guide bracket; a gear ring is fixed to the outer wall of the cleaning cylinder at one end away from the two-for-one twister, and the gear ring is connected to the motor through a gear transmission mechanism.
本方案产生的有益效果是:电机通过传动机构带动清理筒转动,从而使得清理筒内的毛刷对线进行清理,通过导向轮对输入清理筒内的加捻线起到支撑导向作用,使得加捻线位于清理筒内合适位置,保证毛刷对线的清理效果;装置结构简单易于使用,可适用于不同型号的倍捻机。The beneficial effects of this solution are as follows: the motor drives the cleaning cylinder to rotate through the transmission mechanism, so that the brush in the cleaning cylinder cleans the wire, and the guide wheel supports and guides the twisted wire input into the cleaning cylinder, so that the twisted wire is located in a suitable position in the cleaning cylinder, thereby ensuring the cleaning effect of the brush on the wire; the device has a simple structure and is easy to use, and can be applied to different models of two-for-one twisting machines.
进一步,所述支柱内部设有空腔,空腔内设有二次清洁机构,清理筒侧壁开有多个清理孔,清理筒通过清理孔与空腔连通,二次清洁机构包括设与空腔上端的第一单向阀,设于空腔侧壁的第二单向阀,以及与空腔内壁滑动连接的活塞,第一单向阀仅供流体进入空腔内,第二单向阀仅供流体排出空腔;空腔内沿竖直方向设有转杆,转杆上固定有往复丝杆,活塞与往复丝杆的滑块固定连接,支柱下端设有开口,转杆下端通过传送带与电机输出轴连接。Furthermore, a cavity is provided inside the pillar, and a secondary cleaning mechanism is provided in the cavity. A plurality of cleaning holes are opened on the side wall of the cleaning cylinder, and the cleaning cylinder is connected with the cavity through the cleaning holes. The secondary cleaning mechanism includes a first one-way valve provided on the upper end of the cavity, a second one-way valve provided on the side wall of the cavity, and a piston slidably connected to the inner wall of the cavity. The first one-way valve only allows fluid to enter the cavity, and the second one-way valve only allows fluid to discharge from the cavity. A rotating rod is provided in the cavity along the vertical direction, and a reciprocating screw is fixed on the rotating rod. The piston is fixedly connected to the slider of the reciprocating screw. An opening is provided at the lower end of the pillar, and the lower end of the rotating rod is connected to the output shaft of the motor through a conveyor belt.
通过电机作为驱动机构,即实现了清理筒的转动,实现了加捻线的高效清洁,同时又借助传送带、往复丝杆带动活塞往复运动,实现将清理筒内的粉尘棉絮吸出,防止垃圾在清理筒内堆积影响清理效果。By using the motor as the driving mechanism, the rotation of the cleaning cylinder is realized, and the efficient cleaning of the twisted wire is achieved. At the same time, the conveyor belt and reciprocating screw rod drive the piston to reciprocate, so that the dust and cotton wool in the cleaning cylinder can be sucked out, preventing garbage from accumulating in the cleaning cylinder and affecting the cleaning effect.
进一步,所述第二单向阀外部的支柱侧壁可拆卸连接有集尘袋。通过集尘袋收集粉尘、棉絮,便于集中处理。Furthermore, the side wall of the support outside the second one-way valve is detachably connected with a dust bag, which collects dust and cotton wool for centralized treatment.
进一步,所述齿轮传动机构包括沿竖直方向设置且与电机输出轴可拆卸固定的主动杆,以及与主动杆呈现九十度夹角的从动杆,从动杆一端与支柱转动连接,主动杆一端固定有主动锥齿轮,从动杆另一端固定有与主动锥齿轮啮合的从动锥齿轮,从动杆还固定有与齿轮环啮合的从动齿轮。通过简单的齿轮组合实现不同方向转动传动。Furthermore, the gear transmission mechanism includes an active rod arranged in the vertical direction and detachably fixed to the motor output shaft, and a driven rod presenting a 90-degree angle with the active rod, one end of the driven rod is rotatably connected to the pillar, one end of the active rod is fixed with an active bevel gear, the other end of the driven rod is fixed with a driven bevel gear meshing with the active bevel gear, and the driven rod is also fixed with a driven gear meshing with the gear ring. Rotation transmission in different directions is achieved through a simple gear combination.
进一步,所述导向轮间隔设有两个,待清理的线从两个导向轮之间穿过。提高对输入清理筒的线的限位支撑效果。Furthermore, two guide wheels are provided at intervals, and the wire to be cleaned passes between the two guide wheels, thereby improving the limiting support effect of the wire input into the cleaning cylinder.
进一步,所述支柱上端固定有收集室,收集室宽度大于支柱直径,清理筒与收集室转动连接,收集室下端与空腔连通,且收集室底部设有向空腔倾斜的斜面。通过加宽的收集室提高支柱对清理筒的支撑效果,同时空腔借助收集室提高了对清理筒侧壁的覆盖面积,可开设更多清理孔,提高吸附清洁效果。Furthermore, a collection chamber is fixed at the upper end of the pillar, the width of the collection chamber is greater than the diameter of the pillar, the cleaning cylinder is rotatably connected to the collection chamber, the lower end of the collection chamber is connected to the cavity, and the bottom of the collection chamber is provided with an inclined surface inclined toward the cavity. The widened collection chamber improves the support effect of the pillar on the cleaning cylinder, and at the same time, the cavity increases the coverage area of the side wall of the cleaning cylinder with the help of the collection chamber, and more cleaning holes can be opened to improve the adsorption cleaning effect.
进一步,所述支撑座下方设置底座,底座与支撑座之间设有升降杆。通过升降杆调整设备整体高度,以适配不同的倍捻机。Furthermore, a base is provided below the support seat, and a lifting rod is provided between the base and the support seat. The overall height of the equipment can be adjusted by the lifting rod to adapt to different two-for-one twisting machines.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本使用新实施例示意图。Fig. 1 is a schematic diagram of a new embodiment of the present invention.
具体实施方式DETAILED DESCRIPTION
下面通过具体实施方式进一步详细说明:The following is further described in detail through specific implementation methods:
说明书附图中的附图标记包括:底座1、升降杆2、支撑座3、支柱4、空腔41、收集室42、活塞43、第一单向阀44、第二单向阀45、往复丝杆46、传送带47、清理筒5、毛刷51、齿轮环52、清理孔53、导向支架6、导向轮61、主动杆7、主动锥齿轮71、从动锥齿轮72、从动齿轮73、电机8、集尘袋9。The figure marks in the drawings of the specification include: base 1, lifting rod 2, support seat 3, pillar 4, cavity 41, collection chamber 42, piston 43, first one-way valve 44, second one-way valve 45, reciprocating screw 46, conveyor belt 47, cleaning cylinder 5, brush 51, gear ring 52, cleaning hole 53, guide bracket 6, guide wheel 61, active rod 7, active bevel gear 71, driven bevel gear 72, driven gear 73, motor 8, dust bag 9.
实施例1本如附图1所示:一种用于倍捻机的清理设备,包括沿水平方向设置的支撑座3,支撑座3沿竖直方向设有支柱4,支柱4上转动连接有沿横向设置的清理筒5,清理筒5内沿周向固定有软毛刷51,支柱4靠近倍捻机输出口的一端固定有导向支架6,导向支架6上转动连接有导向轮61;清理筒5远离倍捻机的一端外壁固定有齿轮环52,齿轮环52通过齿轮传动机构连接电机8。支撑座3下方设置底座1,底座1与支撑座3之间设有升降杆2。升降杆2采用气缸或液压油缸。Embodiment 1 As shown in Figure 1: A cleaning device for a two-for-one twister, comprising a support seat 3 arranged in the horizontal direction, a support seat 3 is provided with a pillar 4 in the vertical direction, a cleaning cylinder 5 arranged in the horizontal direction is rotatably connected to the pillar 4, a soft brush 51 is fixed in the circumferential direction of the cleaning cylinder 5, a guide bracket 6 is fixed at one end of the support seat 4 close to the output port of the two-for-one twister, and a guide wheel 61 is rotatably connected to the guide bracket 6; a gear ring 52 is fixed to the outer wall of the end of the cleaning cylinder 5 away from the two-for-one twister, and the gear ring 52 is connected to the motor 8 through a gear transmission mechanism. A base 1 is arranged below the support seat 3, and a lifting rod 2 is arranged between the base 1 and the support seat 3. The lifting rod 2 adopts a cylinder or a hydraulic cylinder.
支柱4内部设有空腔41,支柱4上端固定有收集室42,收集室42宽度大于支柱4直径,清理筒5与收集室42转动连接,收集室42下端与空腔41连通,且收集室42底部设有向空腔41倾斜的斜面;空腔41内设有二次清洁机构,清理筒5侧壁开有多个清理孔53,清理筒5通过清理孔53与空腔41连通,二次清洁机构包括设与空腔41上端的第一单向阀44,设于空腔41侧壁的第二单向阀45,以及与空腔41内壁滑动连接的活塞43,第一单向阀44仅供流体进入空腔41内,第二单向阀45仅供流体排出空腔41,第二单向阀45外部的支柱4侧壁螺纹连接有集尘袋9;空腔41内沿竖直方向设有转杆,转杆上固定有往复丝杆46,活塞43与往复丝杆46的滑块螺栓固定,支柱4下端设有开口,转杆下端通过传送带47与电机8输出轴连接。A cavity 41 is provided inside the pillar 4, a collecting chamber 42 is fixed at the upper end of the pillar 4, the width of the collecting chamber 42 is greater than the diameter of the pillar 4, the cleaning cylinder 5 is rotatably connected to the collecting chamber 42, the lower end of the collecting chamber 42 is connected to the cavity 41, and the bottom of the collecting chamber 42 is provided with an inclined surface inclined toward the cavity 41; a secondary cleaning mechanism is provided in the cavity 41, a plurality of cleaning holes 53 are opened on the side wall of the cleaning cylinder 5, the cleaning cylinder 5 is connected to the cavity 41 through the cleaning holes 53, and the secondary cleaning mechanism includes a first one-way valve 44 provided at the upper end of the cavity 41, and a first one-way valve 44 is provided at the cavity 41. 1, and a piston 43 slidably connected to the inner wall of the cavity 41, the first one-way valve 44 only allows fluid to enter the cavity 41, the second one-way valve 45 only allows fluid to discharge from the cavity 41, and the side wall of the pillar 4 outside the second one-way valve 45 is threadedly connected with a dust bag 9; a rotating rod is provided in the cavity 41 along the vertical direction, a reciprocating screw rod 46 is fixed on the rotating rod, the piston 43 is bolted to the slider of the reciprocating screw rod 46, an opening is provided at the lower end of the pillar 4, and the lower end of the rotating rod is connected to the output shaft of the motor 8 through a conveyor belt 47.
齿轮传动机构包括沿竖直方向设置且与电机8输出轴螺栓固定的主动杆7,以及与主动杆7呈九十度夹角的从动杆,从动杆一端与支柱4侧壁通过轴承转动连接,主动杆7一端焊接有主动锥齿轮71,从动杆另一端固定有与主动锥齿轮71啮合的从动锥齿轮72,从动杆还固定有与齿轮环52啮合的从动齿轮73。The gear transmission mechanism includes an active rod 7 arranged in the vertical direction and fixed with bolts to the output shaft of the motor 8, and a driven rod at a ninety-degree angle with the active rod 7. One end of the driven rod is rotatably connected to the side wall of the support 4 through a bearing. An active bevel gear 71 is welded to one end of the active rod 7, and a driven bevel gear 72 meshing with the active bevel gear 71 is fixed to the other end of the driven rod. The driven rod is also fixed with a driven gear 73 meshing with the gear ring 52.
导向轮61间隔设有两个,倍捻机输出口输出的线从两个导向轮61之间穿过后进入清理筒5内。Two guide wheels 61 are arranged at intervals, and the thread output from the output port of the two-for-one twister passes through between the two guide wheels 61 and enters the cleaning cylinder 5 .
使用时,将设备放于倍捻机的输出口,通过升降杆2调整设备高度以匹配不同的倍捻机,倍捻机输出的线经过导向轮61后进入清理筒5内,启动电机8带动主动锥齿轮71转动,从而令从动锥齿轮72转动进而带动从动齿轮73转动,从而使得齿轮环52转动带动清理筒5转动,使得毛刷51转动对线进行清理;电机8转动同时通过传送带47带动转杆转动,从而使得往复丝杆46转动,往复丝杆46带动活塞43沿竖直方向往复运动。当活塞43向下运动时,空腔41与清理筒5之间的空间变大,产生负压,从而通过清理孔53将清理筒5内的棉絮、粉尘等经过第一单向阀44吸入空腔41内;当活塞43向上运动时,空腔41与清理筒5之间的空间变小,活塞43将气流压入集尘袋9,从而使得活塞43上部的粉尘和棉絮则跟随气流经过第二单向阀45进入集尘袋9内。When in use, the device is placed at the output port of the two-for-one twister, and the height of the device is adjusted by the lifting rod 2 to match different two-for-one twisters. The line output by the two-for-one twister passes through the guide wheel 61 and enters the cleaning cylinder 5. The motor 8 is started to drive the active bevel gear 71 to rotate, thereby causing the driven bevel gear 72 to rotate and then driving the driven gear 73 to rotate, so that the gear ring 52 rotates to drive the cleaning cylinder 5 to rotate, so that the brush 51 rotates to clean the line; the motor 8 rotates and drives the rotating rod to rotate through the conveyor belt 47 at the same time, so that the reciprocating screw 46 rotates, and the reciprocating screw 46 drives the piston 43 to reciprocate in the vertical direction. When the piston 43 moves downward, the space between the cavity 41 and the cleaning cylinder 5 becomes larger, generating negative pressure, thereby sucking the cotton wool, dust, etc. in the cleaning cylinder 5 into the cavity 41 through the cleaning hole 53 through the first one-way valve 44; when the piston 43 moves upward, the space between the cavity 41 and the cleaning cylinder 5 becomes smaller, and the piston 43 presses the airflow into the dust bag 9, so that the dust and cotton wool on the upper part of the piston 43 follow the airflow through the second one-way valve 45 and enter the dust bag 9.
通过电机8作为驱动机构,即实现了清理筒5的转动,实现了加捻线的高效清洁,同时又借助传动机构带动活塞43往复运动,实现将清理筒5内的粉尘棉絮吸出,防止垃圾在清理筒5内堆积影响清理效果。By using the motor 8 as a driving mechanism, the cleaning cylinder 5 can be rotated, and the twisted line can be cleaned efficiently. At the same time, the transmission mechanism can drive the piston 43 to reciprocate, so that the dust and cotton wool in the cleaning cylinder 5 can be sucked out, preventing garbage from accumulating in the cleaning cylinder 5 and affecting the cleaning effect.
以上所述的仅是本实用新型的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些也应该视为本实用新型的保护范围,这些都不会影响本实用新型实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above is only an embodiment of the utility model, and the common knowledge such as the known specific structure and characteristics in the scheme is not described in detail here. It should be pointed out that for those skilled in the art, several deformations and improvements can be made without departing from the structure of the utility model, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
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CN119308046A (en) * | 2024-12-12 | 2025-01-14 | 苏州生生源纱业有限公司 | Cotton cleaning device for spinning production |
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