CN221956148U - A stress relief device for diamond wire busbar - Google Patents
A stress relief device for diamond wire busbar Download PDFInfo
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- CN221956148U CN221956148U CN202420607297.7U CN202420607297U CN221956148U CN 221956148 U CN221956148 U CN 221956148U CN 202420607297 U CN202420607297 U CN 202420607297U CN 221956148 U CN221956148 U CN 221956148U
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- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 36
- 239000010432 diamond Substances 0.000 title claims abstract description 36
- 230000008030 elimination Effects 0.000 claims abstract description 12
- 238000003379 elimination reaction Methods 0.000 claims abstract description 12
- 230000002457 bidirectional effect Effects 0.000 claims description 11
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910000677 High-carbon steel Inorganic materials 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及金刚线母线技术领域,具体为一种金刚线母线的应力消除设备。The utility model relates to the technical field of diamond wire busbars, in particular to a stress elimination device for diamond wire busbars.
背景技术Background Art
金刚线母线是金刚石切割线的基材,目前主要有高碳钢丝和钨丝两种材料,具有抗拉强度高,疲劳寿命长等特点,常用于光伏行业硅片切割;Diamond wire busbar is the base material of diamond cutting wire. Currently, it mainly consists of high carbon steel wire and tungsten wire. It has the characteristics of high tensile strength and long fatigue life, and is commonly used in silicon wafer cutting in the photovoltaic industry.
在金刚线母线加工过程中,可通过拉直和变形器使金刚线拉伸或者变形去除其应力,现有的金刚线去应力装置一般单独采用拉直或金刚线变形器等方式去除金刚线应力,其效果有限,且无法对不同规格的金刚线进行调整;In the process of processing the diamond wire busbar, the diamond wire can be stretched or deformed by straightening and deforming to remove its stress. The existing diamond wire stress removal device generally removes the diamond wire stress by straightening or diamond wire deforming alone, which has limited effect and cannot be adjusted for diamond wires of different specifications.
基于上述问题,现在技术中可能已经存在对上述技术方案进行解决的技术手段,本案想要提供一种替代或者替换的技术手段。Based on the above problems, there may already be technical means in the current technology to solve the above technical solutions. This case intends to provide an alternative or replacement technical means.
实用新型内容Utility Model Content
为实现以上目的,本实用新型通过以下技术方案予以实现:一种金刚线母线的应力消除设备,包括架体,所述架体前端安装有应力消除结构,所述应力消除结构包含有:To achieve the above objectives, the utility model is implemented through the following technical solutions: A stress relief device for a diamond wire busbar, comprising a frame, a stress relief structure is installed at the front end of the frame, and the stress relief structure includes:
固定架、两个连接块、双轴电机、两个连接轴、两个第一滑动架、两个第二滑动架、若干调节辊、两个转动块以及辅助消除组件;A fixed frame, two connecting blocks, a double-axis motor, two connecting shafts, two first sliding frames, two second sliding frames, a plurality of adjusting rollers, two rotating blocks and an auxiliary elimination component;
所述固定架两侧通过连接块与所述架体前端焊接,所述双轴电机安装于所述固定架底部,两个所述连接轴一端与所述双轴电机驱动端连接,所述固定架前后两侧均设置有四个条形滑道以及两个品字形开口,两个所述第一滑动架与四个所述条形滑道滑动连接,两个所述第二滑动架与四个所述条形滑道滑动连接,若干所述调节辊两端贯穿所述品字形开口分别与两个所述第一滑动架以及两个所述第二滑动架内侧转动连接,两个所述转动块设置于两个所述第一滑动架以及两个第二滑动架之间,所述辅助消除组件安装于所述架体前端。The two sides of the fixed frame are welded to the front end of the frame body through connecting blocks, the dual-axis motor is installed at the bottom of the fixed frame, one end of the two connecting shafts is connected to the driving end of the dual-axis motor, four strip slides and two herringbone openings are provided on the front and rear sides of the fixed frame, the two first sliding frames are slidably connected to the four strip slides, the two second sliding frames are slidably connected to the four strip slides, the two ends of the adjusting rollers pass through the herringbone openings and are respectively rotatably connected to the inner sides of the two first sliding frames and the two second sliding frames, the two rotating blocks are arranged between the two first sliding frames and the two second sliding frames, and the auxiliary elimination component is installed at the front end of the frame body.
优选的,所述辅助消除组件包含有:驱动件、双向螺杆、两个移动架以及若干应力辊;Preferably, the auxiliary elimination component comprises: a driving member, a bidirectional screw, two moving frames and a plurality of stress rollers;
所述驱动件安装于所述架体上侧,所述双向螺杆一端与所述驱动件驱动端连接,另一端通过轴承座与所述架体前端连接,两个所述移动架后侧与所述双向螺杆滑动连接,若干所述应力辊与两个所述移动架前端转动连接。The driving member is installed on the upper side of the frame, one end of the bidirectional screw is connected to the driving end of the driving member, and the other end is connected to the front end of the frame through a bearing seat, the rear sides of the two moving frames are slidingly connected to the bidirectional screw, and a plurality of stress rollers are rotationally connected to the front ends of the two moving frames.
优选的,所述第一滑动架底部以及第二滑动架顶部设置有限位槽,所述转动块上下两侧与所述限位槽紧贴。Preferably, the bottom of the first sliding frame and the top of the second sliding frame are provided with limiting grooves, and the upper and lower sides of the rotating block are in close contact with the limiting grooves.
优选的,所述转动块后侧与所述连接轴另一端通过同步带同步轮配合连接。Preferably, the rear side of the rotating block is connected to the other end of the connecting shaft through a synchronous belt and a synchronous wheel.
优选的,所述第一滑动架与所述第二滑动架之间设置有弹簧杆。Preferably, a spring rod is provided between the first sliding frame and the second sliding frame.
优选的,若干所述调节辊以及若干应力辊交错设置。Preferably, a plurality of the adjusting rollers and a plurality of the stress rollers are arranged alternately.
有益效果Beneficial Effects
本实用新型提供了一种金刚线母线的应力消除设备,具备以下有益效果:本技术方案采用应力消除结构,在运行时,通过双轴电机驱动,可以对若干调节辊之间间距进行调节,同时驱动件运行,可以对若干应力辊间距进行调节,装置整体可调节,可根据金刚线的直径和强度调节应力辊以及调节辊在架体的位置,从而实现调节对金刚线的压入量,达到消除金刚线应力的目的。The utility model provides a stress elimination device for a diamond wire busbar, which has the following beneficial effects: the technical solution adopts a stress elimination structure, and during operation, the spacing between a plurality of adjustment rollers can be adjusted by a dual-axis motor drive, and the driving part is operated at the same time, so that the spacing between a plurality of stress rollers can be adjusted, and the device as a whole can be adjusted, and the position of the stress roller and the adjustment roller on the frame can be adjusted according to the diameter and strength of the diamond wire, thereby realizing the adjustment of the pressure on the diamond wire and achieving the purpose of eliminating the stress of the diamond wire.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型所述一种金刚线母线的应力消除设备的主视结构示意图。FIG1 is a schematic diagram of the front view of a stress relief device for a diamond wire busbar according to the utility model.
图2为本实用新型所述一种金刚线母线的应力消除设备的固定架侧视结构示意图。FIG. 2 is a schematic diagram of the side structure of a fixing frame of a stress relief device for a diamond wire busbar according to the utility model.
图3为本实用新型所述一种金刚线母线的应力消除设备的固定架主视结构示意图。FIG3 is a schematic diagram of the front structural view of a fixing frame of a stress relief device for a diamond wire busbar according to the utility model.
图4为本实用新型所述一种金刚线母线的应力消除设备的第二滑动架俯视结构示意图。FIG. 4 is a schematic diagram of a top view of the second sliding frame of a stress relief device for a diamond wire busbar according to the utility model.
图中:1、架体,2、固定架,3、连接块,4、双轴电机,5、连接轴,6、第一滑动架,7、第二滑动架,8、调节辊,9、转动块,10、驱动件,11、双向螺杆,12、移动架,13、应力辊,14、弹簧杆。In the figure: 1, frame, 2, fixed frame, 3, connecting block, 4, double-axis motor, 5, connecting shaft, 6, first sliding frame, 7, second sliding frame, 8, adjusting roller, 9, rotating block, 10, driving member, 11, bidirectional screw, 12, moving frame, 13, stress roller, 14, spring rod.
具体实施方式DETAILED DESCRIPTION
基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
实施例Example
请参阅图1-4,本实用新型提供一种技术方案:一种金刚线母线的应力消除设备;Please refer to Figures 1-4, the utility model provides a technical solution: a stress relief device for a diamond wire busbar;
本案想要提供一种有利于金刚线母线应力消除的设备,现有的金刚线去应力装置无法根据金刚线规格进行调整;This case wants to provide a device that is conducive to the stress relief of the diamond wire busbar. The existing diamond wire stress relief device cannot be adjusted according to the specifications of the diamond wire;
基于上述问题,本案中的构件包括架体1,架体1前端安装有应力消除结构,应力消除结构包含有:Based on the above problems, the components in this case include a frame 1, and a stress relief structure is installed at the front end of the frame 1. The stress relief structure includes:
固定架2、两个连接块3、双轴电机4、两个连接轴5、两个第一滑动架6、两个第二滑动架7、若干调节辊8、两个转动块9以及辅助消除组件;A fixed frame 2, two connecting blocks 3, a double-axis motor 4, two connecting shafts 5, two first sliding frames 6, two second sliding frames 7, a plurality of adjusting rollers 8, two rotating blocks 9 and an auxiliary elimination component;
固定架2两侧通过连接块3与架体1前端焊接,双轴电机4安装于固定架2底部,两个连接轴5一端与双轴电机4驱动端连接,固定架2前后两侧均设置有四个条形滑道以及两个品字形开口,两个第一滑动架6与四个条形滑道滑动连接,两个第二滑动架7与四个条形滑道滑动连接,若干调节辊8两端贯穿品字形开口分别与两个第一滑动架6以及两个第二滑动架7内侧转动连接,两个转动块9设置于两个第一滑动架6以及两个第二滑动架7之间,辅助消除组件安装于架体1前端;The two sides of the fixed frame 2 are welded to the front end of the frame body 1 through the connecting blocks 3, the double-axis motor 4 is installed at the bottom of the fixed frame 2, one end of the two connecting shafts 5 is connected to the driving end of the double-axis motor 4, and the front and rear sides of the fixed frame 2 are provided with four strip slides and two herringbone openings, two first sliding frames 6 are slidably connected to the four strip slides, and two second sliding frames 7 are slidably connected to the four strip slides. Both ends of a number of adjusting rollers 8 pass through the herringbone openings and are respectively rotatably connected to the inner sides of the two first sliding frames 6 and the two second sliding frames 7, and two rotating blocks 9 are arranged between the two first sliding frames 6 and the two second sliding frames 7, and the auxiliary elimination component is installed at the front end of the frame body 1;
辅助消除组件包含有:驱动件10、双向螺杆11、两个移动架12以及若干应力辊13;The auxiliary elimination component includes: a driving member 10, a bidirectional screw 11, two moving frames 12 and a plurality of stress rollers 13;
驱动件10安装于架体1上侧,双向螺杆11一端与驱动件10驱动端连接,另一端通过轴承座与架体1前端连接,两个移动架12后侧与双向螺杆11滑动连接,若干应力辊13与两个移动架12前端转动连接;The driving member 10 is installed on the upper side of the frame 1, one end of the bidirectional screw 11 is connected to the driving end of the driving member 10, and the other end is connected to the front end of the frame 1 through a bearing seat, the rear sides of the two moving frames 12 are slidably connected to the bidirectional screw 11, and a plurality of stress rollers 13 are rotatably connected to the front ends of the two moving frames 12;
需要说明的是,转动块9整体设为锥形,在对金刚线进行应力消除过程中,首先测定金刚线规格直径,并控制双轴电机4运行,可以通过两个连接轴5配合同步轮以及同步带可以带动转动块9旋转90°,此时转动块9会将第一滑动架6以及第二滑动架7撑起,从而改变位于固定架2内部的若干调节辊8之间的间距,同时驱动件10运行,可以通过双向螺杆11以及两个移动架12配合,改变若干应力辊13之间间距,最终可以实现调节对金刚线的压入量,达到消除金刚线应力的目的;It should be noted that the rotating block 9 is set as a cone as a whole. In the process of stress relief of the diamond wire, the diameter of the diamond wire specification is first determined, and the double-axis motor 4 is controlled to run. The rotating block 9 can be driven to rotate 90° through the two connecting shafts 5 in conjunction with the synchronous wheel and the synchronous belt. At this time, the rotating block 9 will prop up the first sliding frame 6 and the second sliding frame 7, thereby changing the spacing between the several adjustment rollers 8 located inside the fixed frame 2. At the same time, the driving member 10 is running, and the spacing between the several stress rollers 13 can be changed through the cooperation of the bidirectional screw 11 and the two moving frames 12. Finally, the amount of pressure on the diamond wire can be adjusted to achieve the purpose of eliminating the stress of the diamond wire;
需要重点说明的是,固定架2后侧通过两个连接块3与架体1前端连接,同步轮与品字形开口中间部分转动连接,不存在转动块9以及同步轮悬空的情况,同时第二滑动架7中间部分设有缺口,同步带会贯穿缺口,整体运行过程不存在阻碍;It should be emphasized that the rear side of the fixed frame 2 is connected to the front end of the frame body 1 through two connecting blocks 3, and the synchronous wheel is rotatably connected to the middle part of the herringbone opening, and there is no situation where the rotating block 9 and the synchronous wheel are suspended in the air. At the same time, a notch is provided in the middle part of the second sliding frame 7, and the synchronous belt will pass through the notch, so there is no obstruction in the overall operation process;
由于转动块9表面平滑,为此在第一滑动架6底部以及第二滑动架7顶部设置有限位槽,防止转动块9脱落;Since the surface of the rotating block 9 is smooth, a limiting groove is provided at the bottom of the first sliding frame 6 and the top of the second sliding frame 7 to prevent the rotating block 9 from falling off;
在第一滑动架6以及第二滑动架7被转动块9撑起时,会对弹簧杆14进行拉伸,弹簧杆14产生的反作用力会始终保持第一滑动架6底部以及第二滑动架7顶部与转动块9保持紧贴。When the first sliding frame 6 and the second sliding frame 7 are propped up by the rotating block 9 , the spring rod 14 will be stretched, and the reaction force generated by the spring rod 14 will always keep the bottom of the first sliding frame 6 and the top of the second sliding frame 7 in close contact with the rotating block 9 .
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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