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CN221953728U - Auxiliary device for rubber diaphragm production - Google Patents

Auxiliary device for rubber diaphragm production Download PDF

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Publication number
CN221953728U
CN221953728U CN202420206921.2U CN202420206921U CN221953728U CN 221953728 U CN221953728 U CN 221953728U CN 202420206921 U CN202420206921 U CN 202420206921U CN 221953728 U CN221953728 U CN 221953728U
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lower die
lower mold
fixed
auxiliary device
fixed seat
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柳青华
柳青山
吴西明
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Ningguo Hai Tian Li Industrial Development Co ltd
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Ningguo Hai Tian Li Industrial Development Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Diaphragms And Bellows (AREA)

Abstract

The utility model discloses an auxiliary device for producing rubber diaphragms, which relates to the technical field of rubber diaphragm production equipment and comprises a lower die, a movable mechanism for reducing the dangerous degree during manual taking and discharging and a material ejection mechanism for improving the demolding speed of the diaphragms, wherein the movable mechanism comprises a fixed seat with one end being open, the lower die slides in the opening of the fixed seat, a power part for acting the sliding of the lower die is arranged below the lower die, the material ejection mechanism comprises a push plate arranged in a lower die cavity in a sliding manner, and self-contact push-pull parts for lifting the push plate are arranged on two sides below the lower die; according to the utility model, through the arrangement of the movable mechanism, after the upper die and the lower die are matched to finish extrusion molding of the diaphragm, the lower die and the fixed seat slide in the opening under the action of the power component, so that the lower die can be rapidly separated from the position right below the upper die, further, the diaphragm is prevented from being taken and placed under the upper die manually, and the probability of injury of hands of a person caused by the upper die is reduced.

Description

一种橡胶膜片生产用辅助装置Auxiliary device for rubber diaphragm production

技术领域Technical Field

本实用新型涉及橡胶膜片生产设备技术领域,具体是涉及一种橡胶膜片生产用辅助装置。The utility model relates to the technical field of rubber diaphragm production equipment, in particular to an auxiliary device for rubber diaphragm production.

背景技术Background Art

橡胶行业是国民经济的重要基础产业之一,橡胶行业的产品种类繁多,在各行业中,根据行业或者制品使用要求的不同,对橡胶制品提出了更多更高的要求,特别在控制元器件及控制阀中,膜片的使用及功能精度要求也随之日益提高。The rubber industry is one of the important basic industries of the national economy. The rubber industry has a wide variety of products. In various industries, according to the different requirements of the industry or product use, more and higher requirements are put forward for rubber products, especially in control components and control valves. The use and functional accuracy requirements of diaphragms are also increasing.

现有技术在挤压成型橡胶膜片时,用于膜片放置的下模多直接固定在设备的操作台面上,以至于加工前后,均需要人工在下模上进行膜片的取放料,一旦操作不及时,极容易导致手部被上模压伤,存在一定的人身危害。In the prior art, when extruding rubber diaphragms, the lower die used for placing the diaphragms is mostly directly fixed on the operating table of the equipment, so that before and after processing, the diaphragms need to be manually placed on the lower die. If the operation is not timely, the hands are easily injured by the upper die, which poses a certain personal hazard.

实用新型内容Utility Model Content

为解决上述技术问题,提供一种橡胶膜片生产用辅助装置,解决了现有技术中膜片加工前后,均需要人工在下模上进行膜片的取放料,一旦操作不及时,极容易导致手部被上模压伤,存在一定的人身危害的问题。In order to solve the above technical problems, an auxiliary device for rubber diaphragm production is provided, which solves the problem that in the prior art, before and after the diaphragm processing, manual labor is required to take and place the diaphragm on the lower mold. If the operation is not timely, the hands are easily injured by the upper mold, which poses a certain personal injury.

为达到以上目的,本实用新型采用的技术方案为:一种橡胶膜片生产用辅助装置,包括下模、用于降低人工取放料时危险程度的活动机构以及用于提高膜片脱模速率的顶料机构;In order to achieve the above purpose, the technical solution adopted by the utility model is: an auxiliary device for rubber diaphragm production, including a lower mold, a movable mechanism for reducing the danger level when manually taking and placing materials, and a material ejecting mechanism for increasing the demoulding rate of the diaphragm;

所述活动机构包括一端为敞口的固定座,所述下模滑动于所述固定座的敞口内,所述下模的下方设置有用于作用所述下模滑动的动力部件;The movable mechanism comprises a fixed seat with an open end, the lower die slides in the open end of the fixed seat, and a power component for causing the lower die to slide is arranged below the lower die;

所述顶料机构包括滑动设置于所述下模模腔内的推板,所述下模下方的两侧均设置有用于升降所述推板的自触力式推拉部件。The ejection mechanism comprises a push plate slidably arranged in the cavity of the lower die, and both sides below the lower die are provided with self-touch push-pull components for lifting and lowering the push plate.

优选的,所述动力部件包括设置于所述下模下方中部的丝杆、螺纹连接于所述丝杆杆身上的螺母座以及安装于所述固定座一端的电机,所述丝杆的两端分别与所述固定座两侧内壁转动相连,所述螺母座固定于所述下模的底端,所述电机的输出轴转动穿入所述固定座内并与所述丝杆的一端相固接。Preferably, the power component includes a screw rod arranged in the middle part below the lower mold, a nut seat threadedly connected to the screw rod body, and a motor installed at one end of the fixed seat, the two ends of the screw rod are respectively rotatably connected to the inner walls on both sides of the fixed seat, the nut seat is fixed to the bottom end of the lower mold, and the output shaft of the motor rotates to penetrate into the fixed seat and is fixedly connected to one end of the screw rod.

优选的,所述自触力式推拉部件包括呈直角梯形状固定于所述固定座底端内壁上的固定片和竖直设置于所述下模下方的活动推杆,所述活动推杆的一端穿入所述下模模腔内并与所述推板相固定,所述活动推杆的另一端呈椭圆状并与所述固定片的斜边相抵。Preferably, the self-touch push-pull component includes a fixing plate fixed in the shape of a right-angled trapezoid on the inner wall of the bottom end of the fixing seat and a movable push rod vertically arranged below the lower mold, one end of the movable push rod penetrates into the mold cavity of the lower mold and is fixed to the push plate, and the other end of the movable push rod is elliptical and abuts against the hypotenuse of the fixing plate.

优选的,所述活动推杆位于所述下模下方的杆身上垂直固定有压片,所述压片与所述下模底端内壁之间固定有压紧弹簧。Preferably, a pressing plate is vertically fixed on the rod body of the movable push rod located below the lower mold, and a compression spring is fixed between the pressing plate and the inner wall of the bottom end of the lower mold.

优选的,所述丝杆的两侧均设置有导向杆,所述导向杆的两端分别与所述固定座两侧内壁固接,所述导向杆的杆身上滑动设置有与所述下模底端相固接的滑座。Preferably, guide rods are provided on both sides of the screw rod, and both ends of the guide rod are respectively fixedly connected to the inner walls on both sides of the fixing seat, and a sliding seat fixedly connected to the bottom end of the lower mold is slidably provided on the rod body of the guide rod.

优选的,所述固定座的两侧均固定有固定耳。Preferably, fixing ears are fixed on both sides of the fixing seat.

与现有技术相比,本实用新型的优点在于:Compared with the prior art, the advantages of the utility model are:

(1)通过活动机构的设置,待上模与下模相配合完成对膜片的挤压成型后,利用动力部件作用下模与固定座敞口内滑动,便可快速地使下模从上模的正下方远离,进而防止人工在上模下方进行膜片的取放料,减少人员手部被上模压伤的概率。(1) Through the setting of the movable mechanism, after the upper die and the lower die cooperate to complete the extrusion molding of the diaphragm, the power component is used to cause the lower die to slide in the opening of the fixed seat, so that the lower die can be quickly moved away from the bottom of the upper die, thereby preventing manual work of taking and placing the diaphragm under the upper die, and reducing the probability of personnel's hands being injured by the upper die.

(2)通过顶料机构的设置,待利用动力部件作用下模从上模下方移出时,自触力式推拉部件可同步对推板实施上推力,致使推板于下模模腔内上滑并推送膜片,使得膜片受力快速从下模模腔内脱离,以此方便人工拿取成型后的膜片。(2) Through the setting of the ejection mechanism, when the power component is used to move the lower mold out from under the upper mold, the self-touch push-pull component can simultaneously apply an upward push force to the push plate, causing the push plate to slide up in the lower mold cavity and push the diaphragm, so that the diaphragm is quickly separated from the lower mold cavity by force, thereby facilitating manual removal of the formed diaphragm.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;

图2为本实用新型内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the utility model;

图3为本实用新型下模内部结构示意图。FIG. 3 is a schematic diagram of the internal structure of the lower mold of the utility model.

图中标号为:The numbers in the figure are:

1、下模;2、固定座;3、丝杆;4、螺母座;5、电机;6、导向杆;7、滑座;8、固定耳;9、推板;10、压紧弹簧;11、活动推杆;12、固定片;13、压片。1. Lower die; 2. Fixed seat; 3. Screw rod; 4. Nut seat; 5. Motor; 6. Guide rod; 7. Sliding seat; 8. Fixed ear; 9. Push plate; 10. Compression spring; 11. Movable push rod; 12. Fixed plate; 13. Pressing plate.

具体实施方式DETAILED DESCRIPTION

以下描述用于揭露本实用新型以使本领域技术人员能够实现本实用新型。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

参照图1-3所示,一种橡胶膜片生产用辅助装置,包括下模1和用于降低人工取放料时危险程度的活动机构;1-3, an auxiliary device for rubber diaphragm production includes a lower mold 1 and a movable mechanism for reducing the risk of manual material placement;

活动机构包括一端为敞口的固定座2,下模1滑动于固定座2的敞口内,下模1的下方设置有用于作用下模1滑动的动力部件;The movable mechanism comprises a fixed seat 2 with an open end, the lower die 1 slides in the open end of the fixed seat 2, and a power component for causing the lower die 1 to slide is arranged below the lower die 1;

通过活动机构的设置,待上模与下模1相配合完成对膜片的挤压成型后,利用动力部件作用下模1与固定座2敞口内滑动,便可快速地使下模1从上模的正下方远离,进而防止人工在上模下方进行膜片的取放料,减少人员手部被上模压伤的概率。By setting the movable mechanism, after the upper die and the lower die 1 cooperate to complete the extrusion molding of the diaphragm, the power component is used to cause the lower die 1 and the fixed seat 2 to slide in the opening, so that the lower die 1 can be quickly moved away from the bottom of the upper die, thereby preventing manual work of taking and placing the diaphragm under the upper die, and reducing the probability of people's hands being crushed by the upper die.

进一步地,参照图1和图2所示,值得说明的是,动力部件包括设置于下模1下方中部的丝杆3、螺纹连接于丝杆3杆身上的螺母座4以及安装于固定座2一端的电机5,丝杆3的两端分别与固定座2两侧内壁转动相连,螺母座4固定于下模1的底端,电机5的输出轴转动穿入固定座2内并与丝杆3的一端相固接;Further, referring to FIG. 1 and FIG. 2 , it is worth noting that the power component includes a screw rod 3 disposed in the middle of the lower mold 1, a nut seat 4 threadedly connected to the rod of the screw rod 3, and a motor 5 installed at one end of the fixed seat 2, the two ends of the screw rod 3 are respectively rotatably connected to the inner walls of both sides of the fixed seat 2, the nut seat 4 is fixed to the bottom end of the lower mold 1, and the output shaft of the motor 5 is rotatably inserted into the fixed seat 2 and fixedly connected to one end of the screw rod 3;

开启电机5,电机5的输出轴便可驱转丝杆3,使得螺母座4在螺纹结构下沿丝杆3杆身滑动,以此为下模1提供滑动力。When the motor 5 is turned on, the output shaft of the motor 5 can drive the screw rod 3 to make the nut seat 4 slide along the shaft of the screw rod 3 under the threaded structure, thereby providing a sliding force for the lower mold 1.

进一步地,参照图2所示,值得说明的是,丝杆3的两侧均设置有导向杆6,导向杆6的两端分别与固定座2两侧内壁固接,导向杆6的杆身上滑动设置有与下模1底端相固接的滑座7;Further, as shown in FIG. 2 , it is worth noting that guide rods 6 are provided on both sides of the screw rod 3, and the two ends of the guide rod 6 are respectively fixedly connected to the inner walls of the two sides of the fixed seat 2, and a slide seat 7 fixedly connected to the bottom end of the lower mold 1 is slidably provided on the rod body of the guide rod 6;

通过导向杆6和滑座7的设置,下模1活动时,滑座7可同步在导向杆6杆身上位移,如此滑座7配合导向杆6可有效地限定下模1的移动轨迹,保证下模1活动时的平稳性。By setting the guide rod 6 and the slide 7, when the lower mold 1 moves, the slide 7 can be synchronously displaced on the rod body of the guide rod 6. In this way, the slide 7 and the guide rod 6 can effectively limit the moving trajectory of the lower mold 1 and ensure the stability of the lower mold 1 when it moves.

进一步地,参照图1和图2所示,值得说明的是,固定座2的两侧均固定有固定耳8;Further, referring to FIG. 1 and FIG. 2 , it is worth noting that fixing ears 8 are fixed on both sides of the fixing seat 2;

通过固定耳8的设置,可方便人工利用螺栓,将固定耳8固定在挤压设备的操作台上,进而保证下模1使用过程中的稳固性。By providing the fixing ear 8 , it is convenient to manually fix the fixing ear 8 on the operating table of the extrusion equipment using bolts, thereby ensuring the stability of the lower die 1 during use.

此外,参照图2和图3所示,值得说明的是,还包括用于提高膜片脱模速率的顶料机构;In addition, referring to FIG. 2 and FIG. 3 , it is worth noting that a material ejection mechanism for increasing the demoulding rate of the film is also included;

顶料机构包括滑动设置于下模1模腔内的推板9,下模1下方的两侧均设置有用于升降推板9的自触力式推拉部件;The ejection mechanism includes a push plate 9 slidably arranged in the mold cavity of the lower mold 1, and both sides below the lower mold 1 are provided with self-touch push-pull components for lifting and lowering the push plate 9;

通过顶料机构的设置,待利用动力部件作用下模1从上模下方移出时,自触力式推拉部件可同步对推板9实施上推力,致使推板9于下模1模腔内上滑并推送膜片,使得膜片受力快速从下模1模腔内脱离,以此方便人工拿取成型后的膜片。By setting up the ejection mechanism, when the power component is used to move the lower mold 1 out from under the upper mold, the self-touch push-pull component can simultaneously apply an upward push to the push plate 9, causing the push plate 9 to slide up in the mold cavity of the lower mold 1 and push the diaphragm, so that the diaphragm is quickly separated from the mold cavity of the lower mold 1 under force, thereby facilitating manual removal of the formed diaphragm.

进一步地,参照图2和图3所示,值得说明的是,自触力式推拉部件包括呈直角梯形状固定于固定座2底端内壁上的固定片12和竖直设置于下模1下方的活动推杆11,活动推杆11的一端穿入下模1模腔内并与推板9相固定,活动推杆11的另一端呈椭圆状并与固定片12的斜边相抵;Further, referring to FIG. 2 and FIG. 3 , it is worth noting that the self-touch push-pull component includes a fixing plate 12 fixed on the inner wall of the bottom end of the fixing seat 2 in a right-angled trapezoidal shape and a movable push rod 11 vertically arranged below the lower mold 1, one end of the movable push rod 11 penetrates into the mold cavity of the lower mold 1 and is fixed to the push plate 9, and the other end of the movable push rod 11 is elliptical and abuts against the hypotenuse of the fixing plate 12;

活动推杆11位于下模1下方的杆身上垂直固定有压片13,压片13与下模1底端内壁之间固定有压紧弹簧10;A pressing sheet 13 is vertically fixed on the rod body of the movable push rod 11 located below the lower die 1, and a compression spring 10 is fixed between the pressing sheet 13 and the inner wall of the bottom end of the lower die 1;

当动力部件作用下模1远离上模的过程中,活动推杆11可预先沿固定片12斜边上行,并受挤压上滑,以此上推推板9,推顶膜片从下模1内腔脱离;When the power component acts to move the lower mold 1 away from the upper mold, the movable push rod 11 can move upward along the inclined edge of the fixed plate 12 in advance and slide upward under the pressure, thereby pushing the push plate 9 upward and pushing the diaphragm out of the inner cavity of the lower mold 1;

其间活动推杆11上滑的过程中,压片13可压缩压紧弹簧10形变,如此待动力部件作用下模1反向滑动,活动推杆11沿固定片12斜边下行时,则压片13可在压紧弹簧10弹力下反拉活动推杆11,带动推板9复位,便于二次使用。During the process of the movable push rod 11 sliding up, the pressing plate 13 can compress the clamping spring 10 to deform. In this way, when the power component acts on the lower mold 1 to slide in the opposite direction and the movable push rod 11 moves downward along the oblique edge of the fixed plate 12, the pressing plate 13 can pull the movable push rod 11 back under the elastic force of the clamping spring 10, driving the push plate 9 to reset, which is convenient for secondary use.

以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是本实用新型的原理,在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型的范围内。本实用新型要求的保护范围由所附的权利要求书及其等同物界定。The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims (6)

1.一种橡胶膜片生产用辅助装置,其特征在于:包括下模(1)、用于降低人工取放料时危险程度的活动机构以及用于提高膜片脱模速率的顶料机构;1. An auxiliary device for rubber diaphragm production, characterized in that it comprises a lower mold (1), a movable mechanism for reducing the risk of manual material removal and a material ejection mechanism for increasing the demoulding rate of the diaphragm; 所述活动机构包括一端为敞口的固定座(2),所述下模(1)滑动于所述固定座(2)的敞口内,所述下模(1)的下方设置有用于作用所述下模(1)滑动的动力部件;The movable mechanism comprises a fixed seat (2) with an open end, the lower die (1) slides in the open end of the fixed seat (2), and a power component for causing the lower die (1) to slide is provided below the lower die (1); 所述顶料机构包括滑动设置于所述下模(1)模腔内的推板(9),所述下模(1)下方的两侧均设置有用于升降所述推板(9)的自触力式推拉部件。The ejection mechanism comprises a push plate (9) slidably arranged in the mold cavity of the lower mold (1), and self-touch push-pull components for lifting and lowering the push plate (9) are arranged on both sides below the lower mold (1). 2.根据权利要求1所述的一种橡胶膜片生产用辅助装置,其特征在于,所述动力部件包括设置于所述下模(1)下方中部的丝杆(3)、螺纹连接于所述丝杆(3)杆身上的螺母座(4)以及安装于所述固定座(2)一端的电机(5),所述丝杆(3)的两端分别与所述固定座(2)两侧内壁转动相连,所述螺母座(4)固定于所述下模(1)的底端,所述电机(5)的输出轴转动穿入所述固定座(2)内并与所述丝杆(3)的一端相固接。2. An auxiliary device for rubber diaphragm production according to claim 1, characterized in that the power component includes a screw (3) arranged in the middle of the lower part of the lower mold (1), a nut seat (4) threadedly connected to the rod body of the screw (3), and a motor (5) installed at one end of the fixed seat (2), the two ends of the screw (3) are respectively rotatably connected to the inner walls of both sides of the fixed seat (2), the nut seat (4) is fixed to the bottom end of the lower mold (1), and the output shaft of the motor (5) rotates to penetrate into the fixed seat (2) and is fixedly connected to one end of the screw (3). 3.根据权利要求1所述的一种橡胶膜片生产用辅助装置,其特征在于,所述自触力式推拉部件包括呈直角梯形状固定于所述固定座(2)底端内壁上的固定片(12)和竖直设置于所述下模(1)下方的活动推杆(11),所述活动推杆(11)的一端穿入所述下模(1)模腔内并与所述推板(9)相固定,所述活动推杆(11)的另一端呈椭圆状并与所述固定片(12)的斜边相抵。3. An auxiliary device for rubber diaphragm production according to claim 1, characterized in that the self-touch push-pull component includes a fixing plate (12) fixed on the inner wall of the bottom end of the fixing seat (2) in a right-angled trapezoidal shape and a movable push rod (11) vertically arranged below the lower mold (1), one end of the movable push rod (11) penetrates into the mold cavity of the lower mold (1) and is fixed to the push plate (9), and the other end of the movable push rod (11) is elliptical and abuts against the hypotenuse of the fixing plate (12). 4.根据权利要求3所述的一种橡胶膜片生产用辅助装置,其特征在于,所述活动推杆(11)位于所述下模(1)下方的杆身上垂直固定有压片(13),所述压片(13)与所述下模(1)底端内壁之间固定有压紧弹簧(10)。4. An auxiliary device for rubber diaphragm production according to claim 3, characterized in that a pressing plate (13) is vertically fixed on the rod body of the movable push rod (11) located below the lower mold (1), and a clamping spring (10) is fixed between the pressing plate (13) and the inner wall of the bottom end of the lower mold (1). 5.根据权利要求2所述的一种橡胶膜片生产用辅助装置,其特征在于,所述丝杆(3)的两侧均设置有导向杆(6),所述导向杆(6)的两端分别与所述固定座(2)两侧内壁固接,所述导向杆(6)的杆身上滑动设置有与所述下模(1)底端相固接的滑座(7)。5. An auxiliary device for rubber diaphragm production according to claim 2, characterized in that guide rods (6) are provided on both sides of the screw rod (3), the two ends of the guide rod (6) are respectively fixedly connected to the inner walls on both sides of the fixed seat (2), and a sliding seat (7) fixedly connected to the bottom end of the lower mold (1) is slidably provided on the rod body of the guide rod (6). 6.根据权利要求2所述的一种橡胶膜片生产用辅助装置,其特征在于,所述固定座(2)的两侧均固定有固定耳(8)。6. An auxiliary device for rubber diaphragm production according to claim 2, characterized in that fixing ears (8) are fixed on both sides of the fixing seat (2).
CN202420206921.2U 2024-01-29 2024-01-29 Auxiliary device for rubber diaphragm production Active CN221953728U (en)

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